Marantz DV6500/N1B, DV6500/N1S Service Manual

Page 1
Super Audio CD / DVD Player
DV6500
Part no. 90M13BW855010
First Issue 2004.06
ecm
Service Manual
Please use this service manual with referring to the user guide (D.F.U) without fail.
DV6500
TABLE OF CONTENTS
SECTION PAGE
TECHNICAL SPECIFICATIONS .............................................................................................. 1-1-1
SERVICE HINTS AND TOOLS ................................................................................................ 1-2-1
WARNING AND LASER SAFETY INSTRUCTIONS ................................................................ 1-2-2
LASER BEAM SAFETY PRECAUTIONS ................................................................................ 1-2-3
IMPORTANT SAFETY PRECAUTIONS .................................................................................. 1-3-1
STANDARD NOTES FOR SERVICING ................................................................................... 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS............................................................................ 1-5-1
TROUBLESHOOTING ............................................................................................................. 1-6-1
BLOCK DIAGRAMS ................................................................................................................. 1-7-1
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS .......................................................... 1-8-1
WAVEFORMS .......................................................................................................................... 1-9-1
WIRING DIAGRAMS.............................................................................................................. 1-10-1
FIRMWARE RENEWAL MODE ............................................................................................. 1-11-1
IC PIN FUNCTION DESCRIPTIONS ..................................................................................... 1-12-1
LEAD IDENTIFICATIONS ......................................................................................................1-13-1
EXPLODED VIEWS ............................................................................................................... 1-14-1
PARTS LIST ........................................................................................................................... 1-15-1
GROUP
P.SCAN
DVD A
VCD
SACD
M
AUDIO
EX.
AUDIO EX.
STANDBY
POWER ON/STANDBY
SUPER AUDIO CD/DVD PLAYER DV6500
PLAY STOP PAUSE
ENTER
MENU
OPEN/CLOSE
Page 2
MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound. Only original
MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which
it is famous. Parts for your
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom. Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer. Ref. UL Standard No. 1492.
In case of difficulties, do not hesitate to contact the Technical Department at above mentioned address.
040401ECM
SUPERSCOPE TECHNOLOGIES, INC.
USA
MARANTZ AMERICA, INC
1100 MAPLEWOOD DRIVE ITASCA, IL. 60143 USA PHONE : 630 - 741 - 0300 FAX : 630 - 741 - 0301
JAPAN
Technical
MARANTZ JAPAN, INC.
35- 1, 7- CHOME, SAGAMIONO SAGAMIHARA - SHI, KANAGAWA JAPAN 228-8505 PHONE : +81 42 748 1013 FAX : +81 42 741 9190
EUROPE / TRADING
MARANTZ EUROPE B.V.
P. O. BOX 8744, BUILDING SILVERPOINT BEEMDSTRAAT 11, 5653 MA EINDHOVEN THE NETHERLANDS PHONE : +31 - 40 - 2507844 FAX : +31 - 40 - 2507860
AUSTRALIA
QualiFi Pty Ltd,
24 LIONEL ROAD, MT. WAVERLEY VIC 3149 AUSTRALIA PHONE : +61 - (0)3 - 9543 - 1522 FAX : +61 - (0)3 - 9543 - 3677
NEW ZEALAND
WILDASH AUDIO SYSTEMS NZ
14 MALVERN ROAD MT ALBERT AUCKLAND NEW ZEALAND PHONE : +64 - 9 - 8451958 FAX : +64 - 9 - 8463554
THAILAND
MRZ STANDARD CO., LTD
746 - 754 MAHACHAI ROAD., WANGBURAPAPIROM, PHRANAKORN, BANGKOK, 10200 THAILAND PHONE : +66 - 2 - 222 9181 FAX : +66 - 2 - 224 6795
TAIWAN
PAI- YUING CO., LTD.
6 TH FL NO, 148 SUNG KIANG ROAD, TAIPEI, 10429, TAIWAN R.O.C. PHONE : +886 - 2 - 25221304 FAX : +886 - 2 - 25630415
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD.
2ND FLOOR BANGUNAN INFINITE CENTRE LOT 1, JALAN 13/6, 46200 PETALING JAYA SELANGOR DARUL EHSAN, MALAYSIA PHONE : +60 - 3 - 7954 8088 FAX : +60 - 3 - 7954 7088
AMERICAS
MARANTZ PROFESSIONAL PRODUCTS 2640 WHITE OAK CIRCLE, SUITE A AURORA, ILLINOIS 60504 USA PHONE : 630 - 820 - 4800 FAX : 630 - 820 - 8103
KOREA
MK ENTERPRISES LTD.
ROOM 604/605, ELECTRO-OFFICETEL, 16-58, 3GA, HANGANG-RO, YONGSAN-KU, SEOUL KOREA PHONE : +822 - 3232 - 155 FAX : +822 - 3232 - 154
SINGAPORE
WO KEE HONG DISTRIBUTION PTE LTD
No.1 JALAN KILANG TIMOR #08-03 PACIFIC TECH CENTRE SINGAPORE 159303 PHONE : +65 6376 0338 FAX : +65 6376 0166
HONG KONG
Jolly ProAudio Broadcast Engineering Ltd.
UNIT 2, 10F, WAH HUNG CENTRE,
41 HUNG TO ROAD, KWUN TONG, KLN., HONG KONG PHONE : 852 - 21913660 FAX : 852 - 21913990
CANADA
MARANTZ CANADA INC.
5-505 APPLE CREEK BLVD. MARKHAM, ONTARIO L3R 5B1 CANADA PHONE : 905 - 415 - 9292 FAX : 905 - 475 - 4159
TECHNICAL AUDIO GROUP PTY, LTD
43-53 Bridge Rd., STANMORE NSW 2048 AUSTRALIA PHONE : +61 - (0)2 - 9519 - 0900 FAX : +61 - (0)2 - 9519 - 0600
AUSTRALIA
Page 3
SIGNAL SYSTEM
PAL color
APPLICABLE DISCS
(1) DVD-Audio/DVD-Video Discs
1-layer 12cm single-sided discs, 2-layer 12cm single-sided discs, 2-layer 12cm double-sided discs (1 layer per side) 1-layer 8cm single-sided discs, 2-layer 8cm single-sided
discs, 2-layer 8cm double-sided discs (1 layer per side) (2) Super Audio CD (3) DVD-R/DVD-RW (4) Compact discs (CD-DA, Video CD, Super Audio CD)
12cm discs, 8cm discs (5) CD-R/CD-RW
S-VIDEO OUTPUT
Y output level: 1Vp-p (75 /ohms) C output level: 0.30Vp-p Output connectors: S connectors, 1 set
VIDEO OUTPUT
Output level: 1Vp-p (75 /ohms) Output connector: Pin jacks, 1 set
COMPONENT OUTPUT
Y output level: 1Vp-p (75 /ohms) C
B/PB
output level: 0.7Vp-p (75 /ohms) CR/PRoutput level: 0.7Vp-p (75 /ohms) Output connector: Pin jacks, 1 set
AUDIO/VIDEO
21-pin scart jack
AUDIO OUTPUT
Output level: 2Vrms 2 channel (L, R) output connector: Pin jack, 1 set Multi channel (FL, FR, C, SW, SL, SR) output connector: Pin jack, 1 set
AUDIO OUTPUT PROPERTIES
(1) Frequency response
1 DVDs (linear PCM) : 4Hz to 22kHz (48 kHz sampling)
: 4Hz to 44kHz (96 kHz sampling)
: 4Hz to 88kHz (192 kHz sampling) 2 CDs : 4Hz to 20kHz 3 Super Audio CD : 4Hz to 100kHz (192 kHz sampling)
(2) S/N ratio : 115dB (3)
Total harmonic distortion
: 1kHz CD: 0.0045%
(4) Dynamic range : DVD: 100dB
CD: 98dB
DIGITAL AUDIO OUTPUT
Optical digital output: Optical connector, 1 set Coaxial digital output: Pin jack, 1 set
POWER SUPPLY
AC 230V, 50Hz
POWER CONSUMPTION
13 W
MAXIMUM EXTERNAL DIMENSIONS
440 (width) x 75 (height) x 211 (depth) mm
MASS
2.2 Kg (4.9 lbs)
REMOTE CONTROL UNIT
RC6500DV Infrared pulse type Supply: DC 3V, 2 R6P/AA batteries
Contacts, signal levels and impedances
Contact 1
Audio Output (Right): 2.0Vrms/01k
Contact 3
Audio Output (Left): 2.0Vrms/01k
Contact 4
Audio, Ground
Contact 5
RGB, Ground (Blue)
Contact 7
RGB Output (Blue): 0.7Vp-p/75
Contact 8
Function Select Switching Control
L : 0.0~2.0V DC
Power Off
M: 4.5~7.0V DC
Wide-Screen Mode (16:9)
H: 9.5~12.0V DC
Normal Mode (4:3)
Contact 9
RGB, Ground (Green)
Contact 11
RGB Output (Green): 0.7Vp-p/75
Contact 13
RGB, Ground (Red)
Contact 14
RGB Switching Control, Ground
Contact 15
RGB Output (Red): 0.7Vp-p/75
Contact 16
RGB Switching Control
H: 3.3V DC RGB Mode
Contact 17
Video Output Signal, Ground
Contact 18
Video Input Signal, Ground
Contact 19
Video Output (CVBS): 1.0Vp-p/75
Contact 21
Common Ground (shielding)
135
7
9
2
46
8
10
1214
16
1820
11
13
15
1719
21
TECHNICAL SPECIFICATIONS
1-1-1
Page 4
1-1-2
This player conforms to the PAL colour system. Also you can play discs recorded with the NTSC system via a PAL system TV set.
Some discs include region codes as shown below.
The number inside the symbol refers to a region of the world,
and a disc encoded in a specific region format can only be played back on DVD players with the same region code.
:
This label indicates playback compatibility with DVD-RW discs recorded in VR mode (Video Recording Format).
On the following discs, only the sound can be heard
(picture cannot be viewed).
CDV CD-G
NEVER play back the following discs. Otherwise, mal-
function may result!
DVD-RAM CD-I Photo CD DVD with region codes other than 2 or ALL DVD-ROM for personal computers CD-ROM for personal computers
Any other discs without compatibility indications.
Disc TypesPlayable Discs
The following discs can be played back on this DVD player.
CAUTION:
• Use caution not to pinch your finger in the disc slot.
• Be sure to remove a disc and unplug the AC power cord from the outlet before carrying the DVD player.
[DVD-Video]
Data on a DVD is divided into sections called “titles” and then into subsections called “chapters” each of which is given a title or chapter number. Playback conditions are preset on some DVD-Video discs, and these playback conditions take priority over user operations on this player. If a function you selected does not run as desired, refer to the manual accom­panying the disc.
[Audio CD, Video CD, Super Audio CD]
Data on Audio CD, Super Audio CD or Video CD is divided into sections called “tracks,” each of which is given a track number.
[MP3, JPEG, WMA]
Data on an MP3, JPEG or WMA are divided into sections called “groups” and then into subsections called “tracks” each of which is given an group or track number.
Example
Title 1 Title 2
Chapter 1 Chapter 2 Chapter 1 Chapter 2Chapter 3 Chapter 4
Track 1 Track 2 Track 5 Track 6Track 3 Track 4
Example
Example
Group 1 Group 2
Track 1 Track 2 Track 5 Track 6Track 3 Track 4
DVD-Video
(NOTE 1)
DVD-Audio
DVD-R
DVD-RW
(NOTE 2, 3)
CD
CD-R
CD-RW
(NOTE 4)
Picture CD
Digital video
(MPEG2)
Digital audio
MP3
WMA
(NOTE 5)
Digital picture
(JPEG)
JPEG
Mark (logo)
Usable
discs
Recorded
signals
Disc Size
12 cm
12 cm
12 cm
8 cm
8 cm
NOTE 1: Some DVD-Video discs do not operate as described in this manual
due to the intentions of the discs’ producers.
NOTE 2: This unit can play DVD-RW discs recorded in DVD video format or
DVD video recording format. * The disc may not be played back due to recording quality or properties of the disc, dirt on the disc or the pickup lens, or condensation on the pickup lens.
NOTE 3: Discs that have not be finalized cannot be played.
Depending on the disc’s recording status, the disc may not be accepted or may not be played normally (the picture or sound may not be smooth, etc.).
NOTE 4: Some of CD-R/CD-RW discs may be incompatible because of
“scratch and stain of disc”, “Recording condition”, and “Characteristic of Recorder”.
NOTE 5: Windows Media and the Windows logo are trademarks
or registered trademarks of Microsoft Corporation in the United States and/or other countries.
Sound
and
Pictures
12 cm
8 cm
(Singles)
Video
CD
Digital audio 12 cm
Super Audio
CD
DIGITAL VIDEO
ABOUT THE PBC FUNCTION OF VIDEO CD
This unit conforms to ver.1.1 and ver.2.0 of Video CD standard, with PBC function.
Ver.1.1 (without PBC function):
You can enjoy playback pic-
ture as well as music CD.
Ver.2.0 (with PBC function):
While using a Video CD with
PBC function, “PBC” appears on the screen and the display.
NOTE:
When playing Video CDs with PBC function, some operations (e.g., track search and repeat tracks) cannot be performed unless the function is cancelled temporarily (Refer to page 16).
What is PBC?
“PBC” stands for the Playback Control. You can play interactive software using menu screens. Refer to instructions in the Video CD.
Example
Group 1 Group 2
Track 1 Track 2 Track 1 Track 2Track 3 Track 4
[DVD-Audio]
DVD-Audios are divided into several large sections called “groups” and smaller sections called “tracks.” Numbers are alloted to these sections. These numbers are called “group numbers” and “track numbers.”
Page 5
SERVICE HINTS AND TOOLS
1-2-1
DVD test disc (NTSC) ALMEDIO TDV-540
SERVICE TOOLS
Audio signals disc 4822 397 30184 Disc without errors (SBC444)+ Disc with DO errors, black spots and fingerprints (SBC444A) 4822 397 30245 Disc (65 min 1kHz) without no pause 4822 397 30155 Max. diameter disc (58.0 mm) 4822 397 60141 Torx screwdrivers
Set (straight) 4822 395 50145
Set (square) 4822 395 50132 13th order filter 4822 395 30204 DVD test disc (PAL) 4822 397 10131
SERVICE HINTS
Page 6
WARNING AND LASER SAFETY INSTRUCTIONS
1-2-2
F
ATTENTION
Tous les IC et beaucoup dautres semi­conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait quaucune précaution nest prise a leur manipulation. Lors de réparations, sassurer de bien être relié au même potentiel que la masse de lappareil et enfiler le bracelet serti dune résistance de sécurité. Veiller a ce que les composants ainsi que les outils que lon utilise soient également a ce potentiel.
D
WARNUNG
Alle IC und viele andere Halbleiter sind empfindlich gegen elektrostatische Entladungen (ESD). Unsorgfältige Behandlung bei der Reparatur kann die Lebensdauer drastisch vermindern. Sorgen sie dafür, das Sie im Reparaturfall über ein Pulsarmband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
WAARSCHUWING
Alle ICs en vele andere halfgeleiders zijn gevoelig voor elektrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevita potrebbe essere fortemente ridatta in caso di non osservazione della piu grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dellapparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
WARNING
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used.
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke toestand wordt terug gebracht en dat onderdelen, identiek aan de gespecifieerde worden toegepast.
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Originalzustand des Gerats darf nicht verandert werden. Fur Reparaturen sind Original-Ersatzteile zu verwenden.
Le norme di sicurezza esigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli specificati.
Les normes de sécurité exigent que lappareil soit remis a l’état dorigine et que soient utilisées les pièces de rechange identiques à celles spécifiées.
Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agrées, seuls habilités à réparer votre appareil en panne.
GB
NL
I
D
I
F
GB
NL
LASER SAFETY
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDS
Æ
TTELSE FOR STRÅLING ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL Å PNES UNNGÅ EKSPONERING FOR STRÅLEN VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will increase eye hazard. Repair handling should take place as much as possible with a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
This unit employs a laser. Only a qualified service person should remove the cover or attempt to service this device, due to possible eye injury.
030804ecm
Page 7
1-2-3 E5981LBS
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
Page 8
1-3-1 DVD_SFNP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evi­dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are iden­tified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replace­ment part might create shock, fire, and/or other haz­ards. The Product’s Safety is under review continuously and new instructions are issued when­ever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally impor­tant to implement the following precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise block­ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder­ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus­ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure
1)Remove the old connector by cutting the wires at a point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete clo­sure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the AC outlet.
Page 9
1-3-2 DVD_SFNP
Chassis or Secondary Conductor
dd'
Primary Circuit Terminals
AC Voltmeter (High Impedance)
Exposed Accessible Part
B
One side of Power Cord Plug Prongs
Z
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi­tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between sol­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi­nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
AC Line Voltage Clearance Distance (d), (d’)
220 to 240 V
3 mm(d)
6 mm(d’)
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line Voltage Load Z Leakage Current (i)
One side of power cord plug
prongs (B) to:
220 to 240 V
2kRES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
RF or
Antenna terminals
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
A/V Input, Output
Fig. 1
Fig. 2
Page 10
1-4-1 DVD_NOTE
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indi­cated as shown.
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
3. The 1st pin of every male connector is indicated as shown.
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
Top View
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
Page 11
1-4-2 DVD_NOTE
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5
Hot-air Flat Pack-IC Desoldering Machine
CBA
Flat Pack-IC
Tweezers
Masking Tape
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
Fine Tip Soldering Iron
Sharp Pin
Fig. S-1-4
Page 12
1-4-3 DVD_NOTE
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
To Solid Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Presolder
CBA
Flat Pack-IC
Fig. S-1-8
Page 13
1-4-4 DVD_NOTE
Instructions for Handling Semi-conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro­static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1M) that is prop­erly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
(1) Be sure to place a conductive sheet or copper plate
with proper grounding (1M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body ground­ing band, be careful to avoid contacting semi-con­ductors with your clothing.
CBA
< Incorrect >
CBA
Grounding Band
Conductive Sheet or Copper Plate
1M
1M
< Correct >
Page 14
1-5-1 E59M7DC
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
2. Disassembly Method
(1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
About tightening screws
When tightening screws, tighten them with the follow­ing torque.
Reference Notes
CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are fragile. Be careful not to break them.
1-1. Connect the wall plug to an AC outlet and press
the [OPEN/CLOSE] button to open the tray.
1-2. Remove the Tray Panel by releasing two locking
tabs (L-1).
1-3. Press the [OPEN/CLOSE] button again to close
the tray.
1-4. Press the [POWER] button to turn the power off.
1-5. Unplug an AC cord.
1-6. Disconnect connector CN2081.
ID/
LOC.
No.
PAR T
REMOVAL
Fig.
No.
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
Note
[1] Top Cover D1 5(S-1) -
[2] Front Unit D2
*2(L-1), Tray Panel, *2(L-2), *3(L-3), *CN2081
1 1-1 1-2 1-3 1-4 1-5 1-6 1-7
[3]
Function CBA
D3 6(S-2) -
[4]
Front Assembly
D3 ---------- -
[5] Rear Panel D4 10(S-3), 3(S-4) -
[6]
DVD Mai n CBA Unit
D5
2(S-5A), (S-5B), *CN201, *CN301, *CN401, *CN601, *CNS01
2 2-1 2-2
[7]
DVD Audio CBA
D6 (S-6), *CN7101 -
[8]
Jack PCB Holder
D6 2(S-7), *2(L-4) -
[9] DVD Mecha
D5 D7
4(S-8)
2
3
[1] Top Cover
[4] Front Assembly
[2] Front Unit
[5] Rear Panel [6] DVD Main CBA Unit
[9] DVD Mecha
[3] Function CBA
[8] JackPCB Holder
[7] DVD Audio CBA
[14] Stopper Bracket
[13] Loader Base
[12] Power PCB Holder
[10] AV CBA
[11] LED CBA
[10] AV CBA D8
3(S-9), (S-10), *CN2101
-
[11] LED CBA D8 2(S-11) -
[12]
Power PCB Holder
D8 ---------- -
[13] Loader Base D9 4(S-12) -
[14]
Stopper Bracket
D9 ---------- -
(1)
(2)
(3)
(4)
(5)
Screws Torque
(S-1), (S-2), (S-3), (S-4), (S-5A), (S-6), (S-7), (S-8), (S-9), (S-10), (S-11), (S-12)
0.45 ± 0.05 N·m
(S-5B) 0.38 ± 0.04 N·m
ID/
LOC.
No.
PART
REMOVAL
Fig.
No.
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
Note
Page 15
1-5-2 E59M7DC
1-7. Release two Locking Tabs (L-2). Then release
three Locking Tabs (L-3), and remove the Front Unit.
CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work.
To avoid damage of pickup follow next procedures. 2-1. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN201) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be destroyed. (Fig. D4)
2-2. Disconnect Connectors (CN301), (CN401),
(CN601) and (CNS01). Remove three Screws (S-5A) and (S-5B) and lift the DVD Main CBA Unit. (Fig. D5)
CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D5)
Fig. D1
[1] Top Cover
(S-1)
(S-1)
(S-1)
[2] Front Unit
Tray Panel
CN2081
(L-1)
(L-1)
Fig. D2
Fig. D3
[3] Function CBA
[4] Front Assembly
(S-2)
(S-2)
[5] Rear Panel
(S-4)
(S-4)
(S-4)
(S-3)
(S-3)
Fig. D4
(L-2)
(L-2)
(L-3)
Page 16
1-5-3 E59M7DC
(S-5B)
(S-5A)
[6] DVD Main CBA Unit
CN201
CN301
CN401
CNS01
CN601
A
Short the three short lands by soldering. (Either of two places.)
Connector
View for A
Fig. D5
(S-6)
(S-7)
(L-4)
[7] DVD Audio CBA
CN7101
Fig. D6
[8] Jack PCB Holder
Fig. D7
(S-8)
[7] DVD Mecha
(S-8)
(S-9)
(S-10)
Fig. D8
[10] AV CBA
[11] LED CBA
[12] Power PCB Holder
(S-11)
CN2101
Fig. D9
[13] Loader Base
(S-12)
(S-12)
[14] Stopper Bracket
Page 17
1-5-4 E59M7DC
A
View for A
Rotate this roulette in the direction of the arrow
HOW TO EJECT MANUALLY
1. Remove the Top Cover.
2. Rotate the roulette in the direction of the arrow as shown below.
Page 18
1-6-1 E59M7TR
TROUBLESHOOTING
FLOW CHART NO.2
The fuse blows out.
After servicing, replace the fuse.
Check the presence that the primary component is leaking or shorted and service it if defective.
Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective.
FLOW CHART NO.3
When the output voltage fluctuates.
Ye s
No
FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side
,
and service it if defective.
(D1003, D1006, D1008, D1016, D1030, IC1002, Q1002, Q1004, Q1005, Q1011, Q1014)
Does the photo coupler circuit on the secondary side operate normally?
Check IC1001, D1012, D1024 and their periphery, and service it if defective.
Check IC1001, IC1006, D1048 and their periphery, and service it if defective.
FLOW CHART NO.5
-FL is not outputted.
Is approximately -23V voltage supplied to the anode of D1003?
Check D1003 and periphery circuit, and service it if defective.
Check if there is any leak or short-circuit on the loaded circuit, and service it if defective.
Ye s
No
FLOW CHART NO.1
The power cannot be turned on.
Is the fuse normal?
Is normal state restored when once unplugged power cord is plugged again after several seconds?
Is the EV +3.3V line voltage normal?
See FLOW CHART No.2 <The fuse blows out.>
Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (Q1003, Q1001, Q1008, T1001, D1001, D1002, D1004, D1005, D1011, C1003, C1005)
Check each rectifying circuit of the secondary circuit and service it if defective.
Ye s
Ye s
Ye s
No
No
No
Page 19
1-6-2 E59M7TR
FLOW CHART NO.7
P-ON+5V is not outputted. (EV+11V is outputted normally.)
Is the "H" signal inputted into the base of Q1004?
Replace Q1004.
Check R1068 and D1046, and service it if defective.
Ye s
No
FLOW CHART NO.8
P-ON+3.3V is not outputted. (P-ON+11V is outputted normally.)
Is 3.3V voltage supplied to the collector of Q1011?
Replace Q1011 or R1067.
Check D1008, C1007, C1038, L1007 and the periphery circuit, and service it if defective.
Ye s
No
FLOW CHART NO.9
EV+5V is not outputted.
Is EV+11V outputted normally?
Refer to "FLOW CHART NO.6" <P-ON+11V (EV+11V) is not outputted.>
Ye s
No
FLOW CHART NO.10
EV+1.2V is not outputted.
Is 2.5V voltage supplied to Pin(1) of IC1002?
Replace IC1002.
Check D1006, C1014, C1050, L1008 and the periphery circuit, and service it if defective.
Ye s
No
FLOW CHART NO.6
P-ON+11V (EV+11V) is not outputted.
Is 11V voltage supplied to the emitter of Q1002?
Is the voltage of base on Q1002 lower than the voltage of emitter on Q1002 when turning the power on?
Replace Q1002.
Check D1030, D1048, C1035, C1048, L1009 and the periphery circuit, and service it if defective.
Check Q1016 and PWRCON line and service it if defective.
Ye s
Ye s
No
No
Is the
"H" signal inputted into the base of Q1014
?
Ye s
Replace Q1014.
Check D1047, R1069, R1098 and the periphery circuit, and service it if defective.
No
Page 20
1-6-3 E59M7TR
Ye s
No
FLOW CHART NO.12
The key operation is not functioning.
Are the contact point and the installation state of the key switches (SW2102, SW2184-2196) normal?
When pressing each switches (SW2102, SW2184-2196), do the voltage of each pin of IC2001 (shown below) increase? SW2184, 2186, 2187, 2189, 2191, 2193, 2195: IC2001 3PIN SW2102, 2185, 2188, 2190, 2192, 2194, 2196: IC2001 4PIN
Check the switches
(SW210
2, SW2184-2196) and
their periphery, and service it if detective.
No
Re-install the switches
(SW210
2, SW2184-2196)
correctly or replace the poor switch.
Replace IC2001.
Ye s
FLOW CHART NO.13
No operation is possible from the remote control unit.
Operation is possible from the DVD, but no operation is possible from the remote control unit.
Replace the infrared remote control receiver (RM2001). Or replace the remote control unit.
Check the line between Pin(1) terminal of receiver (RM2001) and Pin(25) of CN1001, and service it if defective.
Is the "L" pulse sent out Pin(1) terminal of receiver (RM2001) when the infrared remote control is activated?
Is the "L" pulse supplied to the Pin(25) of CN1001?
Replace DVD Main CBA.
Is 5V voltage supplied to Pin(3) terminal of the infrared remote control receiver (RM2001)?
Ye s
No
Check EV+5V line and service it if defective.
No
No
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
No
No
No
No
FLOW CHART NO.11
The fluorescent display tube does not light up.
Is 3.3V voltage supplied to Pins(6,24) of IC2001?
Is the voltage of approximately -20V supplied to Pin(15) of IC2001?
Is there 500kHz oscillation at Pin(26) of IC2001?
Are the filament voltage supplied between Pins(1, 2) and Pins(29, 30) of the fluorescent display tube? And the negative voltage applied between these pins and GND?
Replace the fluorescent display tube.
Check the EV+3.3V line and service it if defective.
Check the -FL (-20V) line and service it if defective.
Check R2002, IC2001 and their periphery, and service it if defective.
Check PWRCON line, and service it if defective.
Is the "H" signal inputted to base of Q1016?
Check D1016, D1017, T1001, and their periphery, and service it if defective.
Is -15V voltage supplied to collector of Q1005?
No
Ye s
Ye s
No
Check Q1015, Q1016, D1055, and their periphery, and service it if defective.
Page 21
1-6-4 E59M7TR
FLOW CHART NO.17
[No Disc] indicated. (When the focus servo is not functioning.)
FLOW CHART NO.18
[No Disc] indicated. (When the laser beam does not light up.)
Replace the DVD Main CBA.
Replace the DVD Mecha.
No
Ye s
Replace the DVD Main CBA.
Replace the DVD Mecha.
No
Ye s
No improvement can be found.
Original DVD Main CBA is poor.
No improvement can be found.
Original DVD Main CBA is poor.
FLOW CHART NO.16
[No Disc] indicated. (When the focus error occurs.)
Replace the DVD Main CBA.
No improvement can be found.
Original DVD Main CBA is poor.
Replace the DVD Mecha.
No
Ye s
Ye s
FLOW CHART NO.15
The disc tray cannot be opened and closed.
Replace the DVD Main CBA.
Original DVD Main CBA is poor.
Replace the DVD Mecha.
No improvement can be found.
No
Ye s
FLOW CHART NO.14
The disc tray cannot be opened and closed. (It can be done using the remote control unit.)
Is the normal control voltage inputted to Pin(4) of IC2001?
Refer to "FLOW CHART NO.12" <The key
operation is not functioning.>
Refer to "FLOW CHART NO.15" <The disc tray cannot be opened and closed.>
Replace the "OPEN/CLOSE" button (SW2188).
No
FLOW CHART NO.19
Both functions of picture and sound do not operate normally.
Replace the DVD Main CBA.
Replace the DVD Mecha.
No
Ye s
No improvement can be found.
Original DVD Main CBA is poor.
Page 22
1-6-5 E59M7TR
Is 5V voltage applied to the pin(4, 12) of IC1402, IC1405 and pin (4) of IC1401?
Replace IC1401, IC1402, IC1405.
Check P-ON+5V line and service it if detective.
Are the video signals outputted to each pin of IC1401, IC1402, IC1405?
Ye s N o
Ye s
Ye s
No
Check the periphery of JK1404 from Pin (6) of IC1401 and service it if detective.
Check
the periphery of
JK1405 from Pins (10, 11,
13) of IC1402
and service it if detective.
Check the periphery of JK1401 from Pin (5) of IC1401 and service it if detective.
Check the periphery of JK1401 from Pin (7) of IC1401 and service it if detective.
Are the video signals outputted to the specific output terminal?
Are the compsite video signals outputted to the VIDEO OUT terminal (JK1404)?
Are the luminance signals outputted to the S-VIDEO OUT terminal (JK1401)?
Are the chroma signals outputted to the S-VIDEO OUT terminal (JK1401)?
No
No
No
No
Are the R, G, B signals outputted to the RGB OUT terminal (JK1405)?
Check
the periphery of
JK1404 from Pins (10, 11,
13) of IC1405
and service it if detective.
No
Are the Y, Cb/Pb, Cr/Pr signals outputted to the COMPONENT OUT terminal (JK1404)?
FLOW CHART NO.20
Picture does not appear normally.
Set the disc on the disc tray, and playback.
Are the video signals outputted to each pin of CN1601 on the AV CBA?
Replace the DVD Main CBA or DVD Mecha.
Check the line between each pin of CN1601 and each pin of IC1401, IC1402, IC1405 on the AV CBA, and service it if detective.
CN1601 1PIN IC1401 3PIN CN1601 10PIN IC1401 1PIN CN1601 4PIN IC1404 4PIN
IC1404 5PIN → IC1402 8PIN IC1404 3PIN → IC1405 8PIN CN1601 6PIN → IC1404 15PIN
IC1404 2PIN → IC1402 6PIN IC1404 1PIN → IC1405 6PIN CN1601 8PIN → IC1404 14PIN
IC1404 12PIN → IC1402 3PIN IC1404 13PIN → IC1405 3PIN
Are the video signals shown above inputted into each pin of IC1401, IC1402, IC1405?
Ye s
No
No
CN1601 1PIN S-Y CN1601 4PIN Cr/Pr, R CN1601 6PIN Cb/Pb, B CN1601 8PIN Y, G CN1601 10PIN S-C
S-VIDEO OUT, VIDEO OUT is NG.
IC1401 3PIN S-Y IC1401 1PIN S-C
RGB OUT is NG.
IC1402 8PIN R IC1402 3PIN G IC1402 6PIN B
Y, Cb/Pb, Cr/Pr is NG.
IC1405 3PIN Y IC1405 6PIN Cb/Pb IC1405 8PIN Cr/Pr
S-VIDEO OUT, VIDEO OUT is NG.
IC1401 5PIN S-Y IC1401 7PIN S-C IC1401 6PIN CVBS
RGB OUT is NG.
IC1402 10PIN R IC1402 13PIN G IC1402 11PIN B
Y, Cb/Pb, Cr/Pr is NG.
IC1405 13PIN Y IC1405 11PIN Cb/Pb IC1405 10PIN Cr/Pr
Page 23
1-6-6 E59M7TR
FLOW CHART NO.21
Audio is not outputted normally.
Set the disc on the disc tray, and playback.
Are the analog audio signals outputted to each pin of CN1601 on AV CBA?
Is the "H" level mute signal outputted to CN1601 on AV CBA ?
CN1601 14PIN AUDIO-L CN1601 16PIN AUDIO-R
CN1601 13PIN A-MUTE CN1601 15PIN A-R-MUTE CN1601 20PIN A-L-MUTE
IC1201 1PIN AUDIO-L IC1201 7PIN AUDIO-R
IC1201 2PIN AUDIO-L IC1201 6PIN AUDIO-R
Replace the DVD Main CBA or DVD Mecha.
Replace the DVD Main CBA or DVD Mecha.
Replace IC1201.
Check the periphery between Pins(1,7) of IC1201, JK1404 and JK1405, and service it if detective.
Check each line between each pin of CN1601 and each pin of IC1201 on AV CBA, and service it if detective.
CN1601 14PIN IC1201 2PIN AUDIO-L CN1601 16PIN IC1201 6PIN AUDIO-R
Are the analog audio signals inputted to each pin of IC1201.
Are the analog audio signals outputted to each pin of IC1201?
Are the audio signals outputted to the specific output terminal?
Are the audio signals outputted to the audio terminal (JK1404 and JK1405)?
Ye s
Ye s
Ye s
Ye s
No
No
No
No
No
Page 24
1-7-1
E59M7BLS
BLOCK DIAGRAMS
System Control / Servo Block Diagram
CN401
IC301
(SERVO DRIVE)
CN301
M
SLED
MOTOR
M
SPINDLE
MOTOR
FG
SENSOR
IC101
(MICRO CONTROLLER)
+
-
+
-
+
-
+
-
+
-
+
-
+
-
SLED
MOTOR
DRIVE
FOCUS
ACTUATOR
DRIVE
SPINDLE
MOTOR
DRIVE
TRACKING
ACTUATOR
DRIVE
147
TRAY-IN
SLD75
SPDL
76
TRACKING
DRIVE
148
FOCUS DRIVE
66
FS(+)
FS(-)
TS(+)
TS(-)
57
ADAC-MD
56 ADAC-MC
86 ADAC-ML
ADAC-MC
ADAC-MD
ADAC-MC
ADAC-ML
53
A-MUTE
ADAC-MD
A-MUTE
77 M-MUTE
M-MUTE
TRAY-IN
3SP(+)
4SP(-)
5TRAY-IN
6GND
7SL(-)
8SL(+)
1FG-IN
VREF
CN1001
12
789
10
11
REMOTE
SENSOR
RM2001
Q2081
Q2082
SW2081
JK2081
REMOCON
-SW
Q2084
+5V
1G
7G
~
23
17
~
a/KEY-1
b/KEY-2
INV-POWCON
+5V
c/KEY-3
d/KEY-4
e
K1
K2
TO POWER
SUPPLY BLOCK
DIAGRAM
GRID
FIP
SEGMENT
FL2001
IC2001
(FRONT PANEL CONTROL)
131416
3
4
f/KEY-6
g/KEY-7
h/KEY-8
i
KEY
MATRIX
SW2102
+5V
POWER
CN2081 CN2101
KEY-1 8
8
KEY-2 6
6
KEY-3 7
7
KEY-4 9
9
CN2082
CN2102
Q2089
Q2086
D2181
STANDBY-LED
3
3
KEY-2 5
5
K2 6
6
AUDIO-EX-LED
7
7
K2 4
4
K1 5
5
RESET73
RESET
IC462
1 3
+3.3V
IC202
(OP AMP)
15
16
14
13
12
11
17
18
23
645
312
25
24
27
26
81
SL-AMP72FG-IN
143
SP-ROT
+3.3V
146
FD-OFST
139
TD-OFST
RESET
IC461
2 1
+3.3V
TO DIGITAL SIGNAL
PROCESS BLOCK
DIAGRAM
TO AUDIO
BLOCK DIAGRAM
TO SACD
BLOCK DIAGRAM
DRIVE CBA
FG CBA
DVD MAIN CBA UNIT
AV CBA
FUNCTION CBA
LED CBA
1
2
675
3
13
14
12
9
8
10
KEY-6 33KEY-7 22KEY-8 1
1
D2184
AUDIO-EX.
STANDBY
REMOCON
-IN
REMOCON
-OUT
60
FP-DIN
21
28
FP-DIN
FP-DIN 22
82
FP-STB
22
2
FP-STB
FP-STB 23
61
FP-DOUT
23
27
FP-DOUT
FP-DOUT 24
59
FP-CLK
20
1
FP-CLK
FP-CLK 21
67
REMOTE
24
REMOTE 25
85
AUDIO-EX.
26
AUDIO-EX.
27
Page 25
1-7-2
E59M7BLD
Digital Signal Process Block Diagram
C16
D18
A17
B15
E14
F12
DVD-LD 8
CD-LD 10
PD-MONI 7
FS(+) 2
FS(-) 3
TS(+) 1
TS(-) 4
CN201
CN201
CN201
IC201
(SW)
ICS04 (SDRAM)
IC101 (MICRO CONTROLLER)
FS
FS(+)
CLK33M
CD/DVD
FSEL
FS(-)
TS(+)
TS(-)
TS
DETECTOR
CD/DVD 19
Q251,Q252
CD DVD
AMP
Q253,Q254
AMP
4
1 3
6
GND(DVD-PD)
6
GND(CD-PD)
5
GND(LD)
9
RF
SIGNAL
PROCESS
CIRCUIT
DVD /CD
FORMATTER
AUDI O
I/F
VIDEO
I/F
NTSC/PAL
ENCODER
DMA
BCU
INST.
ROM
32BIT
CPU
DATA
RAM
INTERRUPT
CONTROLLER
WATCH DOG
TIMER
CPU
I/F
TIMER
DECODER
I/F
CPU
I/F
READ
MEMORY
DATA
RAM
DSP
DECODER
I/O
PROCESSOR
INST.
ROM
DATA
RAM
INST.
ROM
SERIAL
D/A
GENERAL
I/O
INTERRUPT
CONTROLLER
TIMER
WATCH DOG
TIMER
REMOTE
CONTROL
32BIT CPU
STREAM
I/F
EXTERNAL
MEMORY
I/F
SDRAM
ECC
UMAC
114
115
116
117
132
131
134
133
129
130
126
124
125
123
83
DEBUG
BCU
INST
RAM
DATA
RAM
D/A
D/A
D/A
156
158
Y(I)
C
Pr/R
Pb/B
VIDEO-Y(I)
VIDEO-C
VIDEO-Pr/R
VIDEO-Pb/B
177
SD0/SPDIF
176
SD1
175
SD2
174
SD3
171
SD4
170
SD5
169
SD6
SD0/SPDIF
SD1
SD2
SD3
SD4
SD5
SD6
163
SD7
187
XSHD
186
XSAK
185
SDCK
XSHD
XSAK
SDCK
189
RESET
168
XSRQ
188
SDEF
RESET
XSRQ
SDEF
88
PSP-WCK
55
SACD-READY
58
SACD-DATA
PSP-WCK
SACD-READY
SACD-DATA
54
SACD-LATCH
SACD-LATCH
SACD
68
SACD
152
151
SDRAM DATA(0-31)
SDRAM ADDRESS(0-11)
SDRAM ADDRESS(0-11)
217
238
~
1
18
192
212
252
256
~~~
2
13314245567485
~~~
DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL
DATA(AUDIO) SIGNAL
212760
66
~~
SDRAM DATA(0-15)
D/A
149
Y/G
VIDEO-Y/G
181
I/P-SW
I/P-SW
78
ASPECT
ASPECT
PICK-UP
UNIT
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
TO SACD
BLOCK
DIAGRAM
27MHz
OSC
27MHz
CLOCK
X'TAL
OSC
CLK
GENE.
X101
DVD MAIN CBA UNIT
TO VIDEO
BLOCK
DIAGRAM
TO SACD
BLOCK
DIAGRAM
TO AUDIO
BLOCK
DIAGRAM
ICS13(LATCH)
D TYPE
LATCH
EXADT (0-15), EADR (16-19)
EXADT (0-15), EADR (16-19)
EXADT (0-7)
EXADT (8-15)
EADR (0-7)
EADR (0-15)
EADR (8-15)
2
9
~
12
19
~
ICS14(LATCH)
D TYPE
LATCH
2
9
~
12
19
~
FLASH
ROM
293638
45
~
~
EXADT (0-15)
EADR (16-19)
~
1
9
162548
~
166 165
69
ICS06
ICS03
4
9
14
1
2
7
~
IC103 (FLASH ROM)
+3.3V
(AND GATE)
(CLOCK GENERATOR)
Page 26
1-7-3
E59M7BLV
Video Block Diagram
88VIDEO-Y/G
10 10VIDEO-C
66VIDEO-Pb/B
44VIDEO-Pr/R
VIDEO-Y/G
VIDEO-C
VIDEO-Pb/B
VIDEO-Pr/R
JK1401
S-VIDEO OUT
3 4
2
1
YC
I/P-SW
WF1
WF3
IC1405 (VIDEO DRIVER)
IC1404 (SWITCHING)
RGB
CPN
RGB
CPN
RGB
CPN
2dB
AMP
LPF DRIVER
11
4dB
AMP
4dB
AMP
4dB
AMP
2dB
AMP
LPF DRIVER
6
10
4dB
AMP
2dB
AMP
LPF DRIVER
8
3
13
IC1402 (VIDEO DRIVER)
4dB
AMP
2dB
AMP
LPF DRIVER
11
SW CTL.
Q1501
2dB
AMP
LPF DRIVER
6
10
4dB
AMP
2dB
AMP
LPF DRIVER
8
3
13
IC1401 (VIDEO DRIVER)
4dB
AMP
2dB
AMP
LPF DRIVER
2dB
AMP
DRIVER
4dB
AMP
2dB
AMP
LPF
DRIVER
3
1
5
6
7
11VIDEO-Y(I)
CN601 CN1601
VIDEO-Y(I)
WF2
VIDEO SIGNAL
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
DVD MAIN CBA UNIT AV CBA
COMPOSITE
VIDEO OUT
COMPOSITE
VIDEO OUT
VIDEO-Cb/Pb
OUT
VIDEO-Y
OUT
VIDEO-G
VIDEO-B
VIDEO-R
VIDEO-Cr/Pr
OUT
JK1404
14
15
4
13
12
123
5
9 10 11
JK1405
19
11715
22I/P-SW
3
3
ASPECT
8
ASPECT
SWITCHING
Q1521,Q1522
ASPECT
Page 27
1-7-4
Audio Block Diagram
E59M7BLA
ICS02 (AUDIO DAC)
JK1202
BUFFER
MUTE-ON
Q1351
IC1201
Q1201
Q1202
(AMP)
AUDIO-L
OUT
FUNCTION
CONTROL
ENHANCED
MULTI-LEVEL
DELTA-SIGMA
MODULATOR
AUDIO-R
OUT
AUDIO-L
OUT
AUDIO-R
OUT
ADAC-MD
RESET
ADAC-MC
ADAC-ML
11
8
7
DAC
LPF+AMP
R-CH
A-R-MUTE
A-MUTE2
12
DAC
LPF+AMP
L-CH
30
DAC
LPF+AMP
R-CH
31
DAC
LPF+AMP
L-CH
28
DAC
LPF+AMP
R-CH
29
DAC
LPF+AMP
L-CH
9
DAC
LPF+AMP
R-CH
10
DAC
LPF+AMP
L-CH
Q1204
PCM
I/F
DSD-CLK
DSD-MXL
DSD-MXR
DSD-FL
DSD-FR
DSD-C
DSD-SW
DSD-LS
DSD-RS
SD6
SD5
SD2
SD3
SD1
SD4
PCM
FILTER
(X8 DF)
IC1204
AV CBA
5.1CH AMP CBA
DVD MAIN CBA UNIT
JK1404
JK1405
DIGITAL
AUDIO
OUT
OPTICAL
COAXIAL
CN601 CN1601
14 14AUDIO-L
16
16
AUDIO-R
15 15A-R-MUTE
19
19
SPDIF
13 13A-MUTE
CNS01 CN7102
13 13FRONT-AUDIO-R
11 11SURROUND-L
99SURROUND-R
77CENTER
15
15
FRONT-AUDIO-L
55SUB WOOFER
12 12A-R-MUTE
10 10SURROUND-L-MUTE
88SURROUND-R-MUTE
66CENTER-MUTE
14
14
A-L-MUTE
44SUB WOOFER-MUTE
16 16A-MUTE2
33A-MUTE
22M-MUTE
MUTE-ON
1
7
2
6
MUTE-ON
IC7301
Q7504
Q7503
(AMP)
FRONT-L
OUT
FRONT-R
OUT
Q7501
JK7101
Q7502
MUTE-ON
1
7
2
6
Q7552
Q7551
MUTE-ON
IC7401
Q7404
Q7403
(AMP)
SURROUND-L
OUT
SURROUND-R
OUT
Q7401
Q7402
MUTE-ON
1
7
2
6
MUTE-ON
IC7501
Q7308
Q7307
(AMP)
CENTER
OUT
SUB
WOOFER
OUT
Q7301
Q7302
MUTE-ON
1
7
2
6
DSD
FILTER
(X8 DF)
5150494847
46
373839404142434445
2
3
SYSTEM
CLOCK
33
4
ICS10
1
2
4
ICS11
1
2
4
ICS21
1
2
4
SD0/SPDIF
SACD
CLK33M/36M
TO SACD
BLOCK DIAGRAM
TO SACD
BLOCK DIAGRAM
TO SACD
BLOCK DIAGRAM
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
36
RESET
A-MUTE
M-MUTE
A-L-MUTE
A-R-MUTE
SURROUND-L-MUTE
SURROUND-R-MUTE
CENTER-MUTE
SUB WOOFER-MUTE
3
1
DSD
I/F
Q7452
Q7451
Q7352
Q7351
(AND GATE)
(AND GATE)
(AND GATE)
Q1203
20 20A-L-MUTE
WF4
WF6
WF5
6
A-L-MUTE
AUDIO SIGNALDATA(AUDIO) SIGNAL
Page 28
1-7-5
SACD Block Diagram
E59M7BLSA
DATA(AUDIO) SIGNAL
ICS01 (SACD MULTI CHANNEL SIGNAL PROCESS)
ICS12 (SD-RAM)
60
6365687073
75
6466697174
76
STREAM
MANAGER
XSHD
XSRQ
SDCK
SDEF
TEST RESET
RESET
WCK
ADDRESS (0-11)
DATA (0-7)
SACD-READY
D-F/F
SACD-LATCH
SACD-DATA
XSRQ
SDEF
RESET
PSP-WCK
SACD-READY
SACD-LATCH
SACD-DATA
XSHD
XSAK
SD0/SPDIF
SD1
SD2
SD3
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
TO AUDIO
BLOCK DIAGRAM
TO AUDIO
BLOCK DIAGRAM
TO AUDIO
BLOCK DIAGRAM
SD5
SD4
SD6
SD7
SDCK
DSD
FADE
RESET
CLK33M/36M
DSD
SIGNAL
PROCESS
DSD
OUTPUT
I/F
ADDRESS
BUS
DATA BUS
DST
DECODER
627
123
9
31
168
XSAK
167
166
164
165
173
174
175
176
169
170
171
172
11
PCM-SCLK
148,149,151,152,
154-157,159-162
131-134,
136-139
19-24,
27-32
2,3,5,6,
8,9,11,12
55
56
ICM03
ICM29
ICM04
1
3
5
2
4
ICM02
1
2
4
2
D-F/F
11912
D-F/F
352
D-F/F
11912
D-F/F
352
D-F/F
11912
D-F/F
352
D-F/F
11912
D-F/F
352
D-F/F
11912
D-F/F
362
D-F/F
11912
ICM27
1
2
4
ICM31
2 4
ICM28
1
2
4
ICM23
ICM24
1
2
4
ICM22
1
2
4
ICM18
ICM19
1
2
4
ICM17
1
2
4
ICM13
ICM14
1
2
4
ICM12
1
2
4
ICM08
ICM09
1
2
4
ICM07
1
2
4
ICM30
1
2
4
ADAC-MD
ADAC-MC
ADAC-MD
ADAC-MC
3
4
CLK33M
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
SURROUND-R-MUTE
SURROUND-R-MUTE
SURROUND-L-MUTE
SURROUND-L-MUTE
SUB WOOFER-MUTE
SUB WOOFER-MUTE
CENTER-MUTE
CENTER-MUTE
A-L-MUTE
A-R-MUTE
A-L-MUTE
A-R-MUTE
DSD-CLK
DSD-XML
DSD-XMR
DSD-FL
DSD-FR
DSD-C
DSD-SW
DSD-LS
DSD-RS
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(AND GATE)
(INVERTER)
(FLIP-FLOP)
(FLIP-FLOP)
(FLIP-FLOP)
(FLIP-FLOP)
(FLIP-FLOP)
(FLIP-FLOP)
DVD MAIN CBA UNIT
Page 29
1-7-6
E59M7BLP
Power Supply Block Diagram
IC1006
(SHUNT REGULATOR)
REG
AC1001
AC CORD
F1001
LINE
FILTER
L1001
D1001, D1002
D1004, D1005
Q1003
Q1001
2
4
7
3
4
IC1001
ERROR
VOLTAGE DET
T1001
11
12
131514
16
17
18
SWITCHING
SWITCHING
CONTROL
1
2
6
BRIDGE
RECTIFIER
HOT
HOT CIRCUIT. BE CAREFUL.
D1003
RECTIFIER
D1030
RECTIFIER
D1016
RECTIFIER
Q1016
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
INV-POWCON
Q1005
Q1011
Q1015
Q1002
CN1001
Q1004
-FL
EV+5V
F1
P-ON+11V
EV+3.3V
P-ON+5V
4,5
EV+1.2V
6,7,8
EV+3.3V
11,12
EV+11V10P-ON+5V
3,9
P-ON+3.3V20PWRCON
+1.2V
REG.
IC1002
D1006
SCHOTTKY
BARRIER
SCHOTTKY
BARRIER
D1008
F2
AV CBA
TO CN401
Q1008
LATCH
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
T1.6A L 250V
Q1014
Page 30
1-8-1 E5981SC
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace­ment components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such fea­tures are identified by the mark " ! " in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as speci­fied in the parts list may create shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these draw­ings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K=10
3
, M=106).
3. Resistor wattages are 1/4W or 1/6W unless other­wise specified.
4. All capacitance values are indicated in µF
(P=10
-6
µF).
5. All voltages are DC voltages unless otherwise specified.
6. Electrical parts such as capacitors, connectors, diodes, IC’s, transistors, resistors, switches, and fuses are identified by four digits. The first two dig­its are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits.
Page 31
1-8-2 E5981SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAG ES :
1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Voltage indications for PLAY modes on the schematics are as shown below:
5. How to read converged lines
6. Test Point Information
2
3
1
5.0 (2.5)
5.0
The same voltage for both PLAY & STOP modes
Indicates that the voltage is not consistent here.
PLAY mode STOP mode
(Unit: Volt)
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to area "D3".
2. "1-B1" means that line number "1" goes to area "B1".
3
2
1
ABCD
1-B1
1-D3
AREA D3
AREA B1
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
Page 32
1-8-3
1-8-4
E59M7SCD1
DVD Main 1/5 Schematic Diagram
Page 33
1-8-5
1-8-6
E59M7SCD2
DVD Main 2/5 Schematic Diagram
Page 34
1-8-7
1-8-8
IC101 VOLTAGE CHART
PIN. NO PLAY ST OP PI N.NO PLAY STO P PIN .NO PL AY STOP PI N.NO PLAY ST OP
1 ~ ~ 3 3 ~ ~ 6 5 ----- ----- 97 0 0
2 ~ ~ 343.23.2663.43.5983.23.2
3 0 0 35 0 0 673.43.4990.80.8
4 ~ ~36~ ~683.33.31000 0
5 ~ ~37~ ~69 0 01012.32.3
6 3.2 3. 2 38 2. 2 2.9 70 3. 3 3.3 102 2.1 2. 1
7 ~ ~ 3 9 ~ ~ 7 1 ----- ----- 103 1.8 1.8
8 ~ ~40~ ~721.52.71040.30.3
90041~~733.33.31050 0
10 ~ ~ 42 ~ ~ 74 0 0 106 1.7 1.7
11 ~ ~ 43 ~ ~ 75 1. 6 1.7 107 3. 2 3.2
12 3. 2 3. 2 44 1. 2 1. 2 76 2.3 1.8 108 ----- -----
13 ~ ~ 45 ~ ~ 77 3.3 0.8 109 ----- -----
14 ~ ~ 46 ~ ~ 78 0. 6 0.6 110 1. 9 1.9
15 ~ ~ 47 ~ ~ 79 ----- ----- 111 1. 9 1. 9
16 0 0 48 3.2 3.2 80 3.3 0.1 112 1.7 1.7
17 ~ ~ 49 0 0 81 0 0 113 1. 7 1.7
18 ~ ~ 50 ~ ~ 82 3. 0 3.0 114 1. 7 1.7
19 3.2 3.2 51 ~ ~ 83 0 0 115 1.7 1. 7
20 0 0 52 0.8 0.8 84 0 0 116 1.7 1.7
21 ----- ----- 53 0 0 85 3.3 3.3 117 1.7 1.7
22 3.4 3.4 54 3.5 3. 5 86 3.6 3.4 118 3.2 3. 2
23 ~ ~ 55 3.2 3.2 87 0 0 119 1.9 1. 9
24 ~ ~ 56 3.2 3.2 88 0 0 120 1.7 1. 7
25 ~ ~ 57 3.3 3.3 89 1.2 1. 2 121 1.4 1.4
26 1.2 1.2 58 3.2 3. 2 90 0 0 122 0 0
27 ~ ~ 59 3.3 3.3 91 0 0 123 0.3 0. 1
28 3.2 3.2 60 3.3 3. 3 92 0 0 124 1. 2 0
29 0 0 61 3.1 3.1 93 0 0 125 0.3 0.1
30 ~ ~ 62 3.2 3.2 94 0 0 126 0.1 0. 1
31 ~ ~ 63 0 0 95 0 0 127 2. 3 2.3
32 ~ ~ 64 0 0 96 0 0 128 1. 7 1.7
PIN. NO PLAY ST OP PI N.NO PLAY STO P PIN .NO PL AY STOP PI N.NO PLAY ST OP
129 2.3 2.3 161 3.2 3.2 193 ~ ~ 225 3.2 3.2
130 2.3 2.3 162 0 0 194 ~ ~ 226 ~ ~
131 2.3 2.3 163 1.5 1.5 195 ~ ~ 227 ~ ~
132 2.3 2.3 164 0 0 196 3.2 3.2 228 ~ ~
133 2.4 2.4 165 1.7 1.8 197 ~ ~ 229 0 0
134 2.4 2.4 166 1.7 1.7 198 ~ ~ 230 ~ ~
135 2.3 2.3 167 3.2 3.2 199 ~ ~ 231 3.2 3.2
136 2.3 2.3 168 0 0 200 ~ ~ 232 1.3 1. 6
137 2.3 2.3 169 1.7 1.7 201 0 0 233 ~ ~
138 2.3 2.3 170 1.5 0 202 3.2 3. 2 234 1.9 2.3
139 1.7 1.7 171 1.7 0 203 ~ ~ 235 0 0
140 ----- ----- 172 1.2 1.2 204 ~ ~ 236 1. 2 1. 2
141 3.2 3.2 173 0 0 205 0 0 237 ~ ~
142 1.3 1.3 174 1.5 0 206 ~ ~ 238 ~ ~
143 2.1 1.7 175 1.7 0 207 ~ ~ 239 3.2 3. 2
144 2.2 2.2 176 1.5 0 208 ~ ~ 240 3.4 3. 3
145 0 0 177 1.7 0 209 3.2 3. 2 241 1.9 1.9
146 1.7 1.7 178 3.2 3.2 210 ~ ~ 242 0 0
147 1.7 1.7 179 0 0 211 ~ ~ 243 1.9 1. 9
148 1.7 1.7 180 3.3 3.3 212 ~ ~ 244 3.4 3.4
149 0.6 0.5 181 3.3 3.3 213 0 0 245 3.4 3.4
150 3.2 3.2 182 3.3 3.3 214 2.5 3.0 246 3.2 3.2
151 0.5 0.6 183 1.5 1.5 215 2.5 3.0 247 0 0
152 0. 5 0. 4 184 ----- ----- 216 3.2 3.2 248 3. 3 3 .3
153 1.4 1.4 185 3.3 3.3 217 ~ ~ 249 3.2 3.0
154 1.4 1.4 186 3.3 3.3 218 0 0 250 0 0
155 2.4 2.4 187 3.3 3.3 219 1.2 1.2 251 3.2 3.0
156 3.4 3.4 188 3.3 3.3 220 ~ ~ 252 ~ ~
157 0 0 189 3.3 3. 3 221 ~ ~ 253 0 0
158 0.9 0.9 190 3.2 3.2 222 0 0 254 ~ ~
159 3.2 3.2 191 0 0 223 ~ ~ 255 3.2 3. 2
160 0 0 192 ~ ~ 224 ~ ~ 256 ~ ~
Page 35
E59M7SCD3
1-8-9
1-8-10
DVD Main 3/5 Schematic Diagram
Page 36
E59M7SCD4
1-8-11
1-8-12
DVD Main 4/5 Schematic Diagram
Page 37
E59M7SCD5
1-8-13
1-8-14
DVD Main 5/5 Schematic Diagram
Page 38
E59M7SCAV1
1-8-15
1-8-16
AV 1/3 Schematic Diagram
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
NOTE :
THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING
HOT GND AS A COMMON TERMINAL.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
Page 39
E59M7SCAV21-8-17
1-8-18
AV 2/3 Schematic Diagram
Page 40
E59M7SCAV3
5G 4G 3G 2G 1G
7G
6G
a
d
g
c
b
ef
f
i
i
REPEAT
TITLE
GROUP
VCR
CHP
REC
SACD
TRK
A ALL
B
PSCAN
DVD
PM
HDVCD
A
7G 6G 5G 4G 3G 2G 1G
a
b
c
d
e
f
g
c
d
e
ff
g
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
h
ii
ababababa
b
FL2001 MATRIX CHART
REPEAT
TITLE
GROUP
VCR
CHP
REC
SACD
TRK
ALL
B
PSCAN DVD
P M HD
V
CD
A
A
1-8-19
1-8-20
AV 3/3,Function & LED Schematic Diagram
Page 41
E59M7SCA
1-8-21
1-8-22
5.1ch Amp Schematic Diagram
Page 42
1-8-241-8-23 BE5982F01013A
AV CBA Top View
NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
Page 43
WF1
PIN 8 OF CN1601
WF3
C1402 PLUS LEAD
WF2
PIN 10 OF CN1601
WF4
PIN 14 OF CN1601
WF5
PIN 16 OF CN1601
WF6
PIN 19 OF CN1601
1-8-26
1-8-25
AV CBA Bottom View
BE5982F01013A
NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
Page 44
1-8-27
1-8-28
FUNCTION CBA Top View
FUNCTION CBA Bottom View
BE5982F01013B
Page 45
LED CBA Top View
LED CBA Bottom View
BE5982F01013C1-8-29
1-8-30
Page 46
BE5932F010111-8-31
1-8-32
5.1CH AMP CBA Top View
5.1CH AMP CBA Bottom View
Page 47
E5PWF
WAVEFORMS
1-9-1
WF6
SPDIF
SPDIF
Pin 19 of CN1601
1V
1V
0.1
0.1
µ
s
WF1
Pin 8 of CN1601
WF3
C1402 PLUS LEAD
WF4
AUDIO-L
AUDIO-L
Pin 14 of CN1601
1V
1V
0.5ms
0.5ms
WF5
AUDIO-R
AUDIO-R
Pin 16 of CN1601
1V
1V
0.5ms
0.5ms
WF2
Pin 10 of CN1601
VIDEO-Y
VIDEO-Y
0.2V
0.2V
2020µ
s
VIDEO-C
VIDEO-C
0.2V
0.2V
2020µ
s
VIDEO-CVBS
VIDEO-CVBS
0.5V
0.5V
2020µ
s
NOTE:
Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3)
Page 48
E59M7WI
1-10-1
WIRING DIAGRAM
(BE5982F01013A)
CN201CN301
3
4
TRAY-IN
GND
SL(-)
5
6
SP(-)
7
SP(+)
1
2
P-ON+3.3V FG-IN
8 SL(+)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
TRAY-IN
FG
SENSOR
EV+1.2V 4
EV+1.2V 5
EV+3.3V 7
EV+3.3V 8
P-ON+3.3V 9
P-ON+3.3V 3
P-ON+5V 10
EV+11V 11
EV+11V 12
GND 13
GND 14
GND 15
GND 16
GND 17
GND 18
GND 19
PWRCON 20
FP-CLK 21
FP-DIN 22
FP-STB 23
FP-DOUT 24
REMOTE
25
NU
26
AUDIO-EX.
27
NU
28
NU
29
CN401
CN1001
CN2081 CN2101
ASPECT 33
VIDEO-C 1010 GND 99
VIDEO-Pr/R 44
VIDEO-Y(I) 11
I/P-SW 22
GND 55
VIDEO-Pb/B 66
GND 77
VIDEO-Y/G 88
CN601
CN1601
AC CORD
AUDIO-L
OUT
AUDIO-R
OUT
FRONT-R
OUT
FRONT-L
OUT
SURROUND-R
OUT
SURROUND-L
OUT
CENTER
OUT
SUB WOOFER
OUT
VIDEO
OUT
DIGITAL AUDIO OUT
RGB OUT
S-VIDEO
OUT
OPTICAL COAXIAL
REMOCON
-IN
REMOCON
-OUT
EV+3.3V 6
4
5
7
8
9
3 2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
6
KEY-6 33K2 4
4
KEY-8 11KEY-7 22K1 55KEY-2 66KEY-3 7
7
CN1301 CN7101
CNS01 CN7102
GND 33EV+3.3V 4
4
GND 11GND 22AUDIO+5V 55AUDIO+10V 66AUDIO+10V 7
7
A-MUTE 33SUB WOOFER-MUTE 4
4
GND 11M-MUTE 22SUB WOOFER 55CENTER-MUTE 66CENTER 77SURROUND-L-MUTE 1010SURROUND-L 11
11
SURROUND-R-MUTE 88SURROUND-R 99A-R-MUTE 1212FRONT-AUDIO-R 1313A-L-MUTE 1414FRONT-AUDIO-L 1515A-MUTE2 16
16
KEY-1 88KEY-4 9
9
19
20
AUDIO-R 1616
AUDIO-GND 1111
AUDIO-GND 1212
A-MUTE 1313
AUDIO-L 1414
A-R-MUTE 1515
TS(+)
TS(-) FS(-)
CD-LD
FS(+)
GND(DVD-PD) GND(CD-PD)
PD-MONI
DVD-LD
VREF
E
GND
B
P-ON+5V CD/DVD D A C
F
GND(LD)
FS
TS
DETECTOR
7 9 11 2 3 6 5
M
SLED
MOTOR
M
SPINDLE
MOTOR
AUDIO+5V 1717
AUDIO+5V 1818
SPDIF 1919
A-L-MUTE 2020
4
AV CBA
FUNCTION CBA
5.1CH AMP CBA
DVD MAIN CBA UNIT
(CN1001 is soldered directly to the PCB.) (CN1601 is soldered directly to the PCB.)
CN2101 is soldered
directly to the PCB.
DRIVE CBA
FG CBA
DVD MECHA
PICK UP UNIT
VIDEO-Y
OUT
VIDEO-Cb/Pb
OUT
VIDEO-Cr/Pr
OUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
(BE5982F01013B)
(BE5932F01011)
CN2082CN2102
EV+5V 11NU 22STANDBY-LED 33GND 44KEY-2 55NU 8
8
LED CBA
CN2102 is soldered
directly to the PCB.
(BE5982F01013C)
K2 6
6
AUDIO-EX-LED
7
7
CN702
(NO CONNECTION )
SCLOCK 1
GND 2
NU 3
EV+3.3V(D) 4
SDATA 5
RESET 6
NU 7
GND 8
NU 9
NU 10
NU 11
NU 12
NU 13
Page 49
1-11-1 E5981TEST
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically.
The appearance shown in (*2) of Fig. c is described as follows:
5. After programming is finished, the tray opens auto­matically. Fig. e appears on the screen and the checksum in (*3) of Fig. e appears on the VFD. (Fig. f)
At this time, no buttons are available.
6. Remove the disc on the tray.
7. Unplug the AC cord from the AC outlet. Then plug it again.
8. Turn the power on by pressing the [POWER] button and the tray will close.
9. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen.
10.Press [CLEAR] button on the remote control unit. Fig. h appears on the screen.
When “OK” appears on the screen, the factory default will be set. Then the firmware renewal mode is complete.
11.To exit this mode, press [POWER] button.
F/W Version Up Mode Model No : *******
VERSION : *.**
Please insert a DISC
for F/W Version Up.
EXIT: POWER
"
*******
" differ depending on the models.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
VERSION : E5****_****.ab5 Reading...
F/W Version Up Mode Model No : *******
VERSION : *.**
Fig. c Programming Mode Screen
"
*******
" differ depending on the models.
Fig. d VFD in Programming Mode (Example)
AppearanceNo. State
Reading... Sending files into the memory
Erasing... Erasing previous version data
Programming...
1
2
3 Writing new version data
VERSION : E5****_****.ab5 Completed
SUM : 7ABC
F/W Version Up Mode
Model No : ******* VERSION : *.**
"
*******
" differ depending on the models.
Fig. e Completed Program Mode Screen
Fig. f VFD upon Finishing the Programming Mode (Example)
MODEL : *******
Version
: *.**
Region
: *
EXIT: POWEREEPROM CLEAR : CLEAR
Fig. g
"
*******
" differ depending on the models.
MODEL : *******
Version
: *.**
Region
: *
EEPROM CLEAR : OK
EXIT: POWEREEPROM CLEAR : CLEAR
"
*******
" differ depending on the models.
Fig. h
Page 50
1-12-1 E59M7PIN
IC PIN FUNCTION DESCRIPTIONS
IC2001 (FRONT PANEL CONTROL)
Pin No.
IN/
OUT
Signal
Name
Name Function
1 IN FP-CLK
Clock Input
2 IN FP-STB
Serial Interface Strobe
3 IN K1
Key Data 1 Input
4 IN K2
Key Data 2 Input
5 - VSS
GND
6 - VDD
Power Supply
7 OUT a / KEY-1
Segment Output / Key Source-1
8 OUT b / KEY-2
Segment Output / Key Source-2
9 OUT c / KEY-3
Segment Output / Key Source-3
10 OUT d / KEY-4
Segment Output/ Key Source-4
11 OUT e
Segment Output
12 IN f / KEY-6
Segment Output/ Key Source-6
13 IN g / KEY-7
Segment Output/ Key Source-7
14 OUT h / KEY-8
Segment Output/ Key Source-8
15 - VEE
Pull Down Level
16 OUT i
Segment Output
17
OUT
7G
Grid Output
18 6G
19 5G
20 4G
21 3G
22 2G
23 1G
24 - VDD
Power Supply
25 - VSS
GND
26 IN OSC
Oscillator Input
27 OUT FP-DOUT
Serial Data Output
28 IN FP-DIN
Serial Data Input
Page 51
1-13-1 E59M7LE
LEAD IDENTIFICATIONS
28
15
14
1
8
5
4
1
E C B E C B
A
K
C
E
K A R
16
9
8
1
123345
8
5
4
1
G D S
2SK3566
123
EC B
2SD2144S
1
8
16
9
MM74HC4053MTCX
Note:
A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference G: Gate D: Drain S: Source
PQ070XZ5MZP
1: Vin 2: Vc 3: Vo 4: Vadj 5: GND
KIA4558P MM1636XWRE
PT6313-S-TP SC16313
NJM4558D NJM4580M-TE1
2SA1015-Y(TPE2) 2SC2236-Y-TPE6,C KTA1266(Y) KTC3205(Y)
2SC1815-Y(TPE2) 2SC2785(H) BA1F4M-T BN1L3Z(P) KRA103M KRA105M-AT KRA110M KRC103M KTA1267(Y) KTC3199(GR,Y)
LTV-817B-F LTV-817C-F PS2561A-1(Q,W)
FAN431AZXA KIA431-AT
MM1637XVBE
0C-0805T*002
Page 52
1-14-1 E59M7EX
EXPLODED VIEWS
Cabinet
2L041
DVD Main CBA Unit
2L071
A22
2L071
2L071
2L041
2L105
2L021
2L021
2L021
2L021
2L105
1B1
LED CBA
Function CBA
AC1001
JK1405
AV CBA
2B2
2B4
2B14
2L051
2L102
A'
A
A16
2L011
2L011
2L011
2L106
2L106
2L107
2L106
2L102
A12
2L023
2L023
2L052
2L052
A11
A1X
A13
A13
A15
A17
F1001
JK2081
JK1401
JK1404
JK1202
IC1204
2B5
See Electrical Parts List for parts with this mark.
Some Ref. Numbers are not in sequence.
A2
2B6
B'
B
DVD Audio CBA
2L108
2L109
Page 53
1-14-2 E59M7EX
Packing
X10
X2
X4
S2
S2
S4
Unit
S1
X13
X1
A22
X5X6
A22
Page 54
POS.NO.
VERS.
COLOR
PART NO.
(FOR EUR)
PART NO.
(MJI)
PART NAME DESCRIPTION
EXPLODED VIEW PARTS
A1X /N1B 00M13BW248510 00M13BW248510 PANEL FRONT PANEL ASSY DV6500 BLACK 1VM220045 A1X /N1S 00M13BW248530 00M13BW248530 PANEL FRONT PANEL ASSY DV6500 SILVER 1VM220047 A2 /N1B 00M45AW063010 00M45AW063010 ESCUTCHEON TRAY PANEL E57M7ED 0VM416021 A2 /N1S 00M45AW063210 00M45AW063210 ESCUTCHEON TRAY PANEL E57M9ED 0VM416025 A11 /N1B 00M13BW407200 00M13BW407200 LEG INSULATOR ASSEMBLY(R) E59M0UD 1VM420740 A11 /N1S 00M13BW407400 00M13BW407400 LEG INSULATOR ASSEMBLY(R) E59M4ED 1VM420744 A12 /N1B 00M13BW407100 00M13BW407100 LEG INSULATOR ASSEMBLY(L) E59M0UD 1VM420741 A12 /N1S 00M13BW407300 00M13BW407300 LEG INSULATOR ASSEMBLY (L) E59M4ED 1VM420745 A13 00M44AW057020 00M44AW057020 LEG FOOT(REAR) E5710UD 0VM415007 A15 nsp nsp CHASSIS MAIN CHASSIS E5980UD 0VM101362 A17 nsp nsp PANEL REAR PANEL E59M7ED 1VM220125 1B1 00M12BW304010 00M12BW304010 MECHANISM DVD MECHA(FG LESS) 0838 VCZL0500 N79F0HVM
90M-ZZ002610R 90M-ZZ002610R PCB ASSY DVD MAIN CBA UNIT N79B6HEP 90M-ZZ002620R 90M-ZZ002620R PCB ASSY
AV CBA ASSY / FUNCTION CBA ASS
Y
/ LED CBA ASSY
1VSA10469
90M-ZZ002600R 90M-ZZ002600R PCB ASSY DVD AUDIO CBA 1VSA10567
AC1001 90M-YC000820R 90M-YC000820R MAINS CORD MAINS CORD PE8B2CG980A-057 WAE0172LW006
PACKING
X10 00M13BW851310 00M13BW851310 USER GUIDE USER GUIDE DV6500 EUROPE 1VMN20177 X1 00MZK12BW0010 00MZK12BW0010 UNIT KIT REMOTE CONTROLLER RC6500DV NA819ED
NOT STANDARD SPARE PARTS
S1 00M13BW801010 00M13BW801010 CARTON BOX PACKING CASE DV6500 1VM320286 S2 00M45AW809010 00M45AW809010 CUSHION STYROFOAM(UK) E57M5UD 0VM101327 A16 /N1B 00M44AW257010 00M44AW257010 LID TOP COVER E5600UD 0VM101038B A16 /N1S 00M44AW257210 00M44AW257210 LID TOP COVER:SILVER E56A0UD 0VM305312C
ELECTRICAL PARTS AV CBA
C1001 90M-DF100360R 90M-DF100360R FILM CAP. METALLIZED FILM CAP. 0.047UF/250V K OR M
CT2E473DC011 OR CT2E473MS037
C1006 90M-DK100850R 90M-DK100850R CERAMIC CAP. SAFETY CAP. 2200PF/250V
CCN2EMP0E222 OR
CA2E222MR049 CN1001 nsp 90M-YU001720R FPC 27P FFC AV PCB TO MAIN WX1E59M7-002 CN1301 nsp 90M-YU001730R FPC 7P FFC 5.1CH PCB TO AV PCB WX1E59M7-003 CN1601 nsp 90M-YU001630R FPC 20P FFC AV PCB TO MAIN WX1E5982-004 CN2082 nsp 90M-YU001740R FPC 8P FFC AV PCB TO IND PCB WX1E59M7-001
F1001 90M-FS001120R 90M-FS001120R FUSE
FUSE T1.6AL/250V OR 50T016H 1.6A/250V
PAGC20BW3162 OR
1790994 OR
PAGH20BHV162 IC1204 90M-YJ002710R 90M-YJ002710R OPT. CONNECTOR
FIBER OPTIC TRANS.MODULE GP1FA513TZ OR
JWHHA00SH005 OR
JWHHA00JD002 JK1202 90M-YT003370R 90M-YT003370R TERMINAL RCA JACK(BLACK) MSP-251V-01 NI JXRL010LY070 JK1401 90M-YT003380R 90M-YT003380R TERMINAL S TYPE JACK MDC-050V-2.4 JXEL040LY001
JK1404 90M-YT003850R 90M-YT003850R TERMINAL
RCA JACK MSP-246V34-65NI-FELF OR MSD 246V 65NI/PBSN
JXRL060LY082 OR
JXRL060LY069 JK1405 90M-YT003390R 90M-YT003390R TERMINAL 21P RGB JACK AJ-2050*040 JXGL210JD002 JK2081 90M-YT003860R 90M-YT003860R TERMINAL 2PIN JACK(ORANGE) MSD-242V-24 NI JXRL020LY105
L1001 90M-FN000190R 90M-FN000190R FILTER
LINE FILTER 50MH LF-4Z-E503 OR LF-4D-E503 OR 56MH TLF14CB5630R2
LLBG00ZKQ008 OR
LLBG00ZKQ009 OR
LLBG00ZTU022 SA1001 90M-HV000050R 90M-HV000050R VARISTOR
SURGE ABSORBER 470V+-10PER OR CNR-10D471K
NVQZ10D471KB OR
NV
QZR10D471K
SW2081 90M-SS000760R 90M-SS000760R SWITCH SLIDE SWITCH SK12D07VG5-L A SSS0102LY003 T1001 90M-TP000090R 90M-TP000090R TRANSF.
PULSE TRANS 04726 OR BCK-25-045D
LTT00EPKT133 OR
LTT00EPXB010
FUNCTION CBA
CN2101 nsp 90M-YU001650R FPC 9P FFC AV PCB TO FNT PCB WX1E59M2-002
DVD AUDIO CBA
JK7101 90M-YT004030R 90M-YT004030R TERMINAL 6PIN JACK MSD-246V-37 NI JXRL060LY075
NOTE ON SAFETY :
Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol . Any other component substitution (other than original type), may increase risk of fire or electrical shock hazard.
NOTE : “nsp” PARTS IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
PARTS LIST
1-15-1
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