Manitowoc Ice SF0696N Installation Manual

S Model Nugget/Flake
Ice Machines
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
America’s #1 Selling Ice Machine
Part Number 000001196 4/08
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.
Throughout this manual, you will see the following types of safety notices:
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.
We reserve the right to make product improvements at any time.
Section 1 General Information
Table of Contents
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Read a Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Remote Condensing Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Owner Warranty Registration Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Commercial Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Residential Ice Machine Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Section 2 Installation Instructions
Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Remote Unit Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Location of Ice Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Ice Machine Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Location of Traditional Remote Units & Remote Condensing Units . . . . . . . . 2-5
Installing on a Storage Bin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Installing on a Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Air Cooled Ice MachineS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Water Cooled Ice MachineS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Remote air Cooled Ice MachineS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
QuietQube Remote Air Cooled Ice MachineS . . . . . . . . . . . . . . . . . . . . . . 2-3
Traditional Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
30 inch (76 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Nugget Dispensing Kit Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . 2-6
Part Number 000001196 3/08 i
Table of Contents (continued)
Condenser Air Baffle
(Air-Cooled Ice Machines Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electrical Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Ground Fault Circuit Interupter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
QuietQube Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
SF400/SN0450/SF600/SN0650/SF900/SN0950/SF1200/SN1250 -
Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Self Contained Ice Machine
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Self Contained Ice Machine
208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Self Contained Ice Machine
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SF600/SN0650 - Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . 2-11
Remote Ice Machine
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Remote Ice Machine
208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Remote Ice Machine
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
SF0900C/SN0950C/SF1200C/SN1250C
Ice Machine Head Section Electrical Wiring Connections . . . . . . . . . . . . . . . . 2-12
Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Cooling Tower Applications (Water-Cooled Models). . . . . . . . . . . . . . . . . . . . . 2-13
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . 2-14
Refrigeration System Installation Traditional Remote Ice Machines Only . . . 2-15 Refrigeration Line Set Installation Traditional Remote Ice Machines Only . . . 2-16
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . . 2-17
Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
ii Part Number 000001196 3/08
Section 3 Operation
Table of Contents (continued)
Refrigeration System Installation Remote Condensing Unit Only . . . . . . . . . 2-20
Refrigeration Line Set Installation Remote Condensing Unit Only . . . . . . . . . 2-21
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
A. Line Set Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
B. Line Set Rise or Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
C. Suction Line Oil Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Additional Checks for Remote Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Prior to startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Restart after Automatic Shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Changing toggle switch position in the freeze cycle . . . . . . . . . . . . . . . . . . 3-3
Control Board Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Flush Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Power interruption delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
SafeGuards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Section 4 Maintenance
Cleaning and Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Manitowoc’s Cleaning Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . 4-3
Procedure to Clean Heavily Scaled Flake/Nugget Ice Machines . . . . . . . . 4-4
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Component Disassembly For Cleaning And Sanitizing . . . . . . . . . . . . . . . . . . 4-7
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Part Number 000001196 3/08
iii
Section 5 Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safeguard Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SafeGuard Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Table of Contents (continued)
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Determining Which SafeGuard Stopped the Ice Machine . . . . . . . . . . . . . . 5-2
SafeGuard Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Reset Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
No Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
No Ice production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
iv Part Number 000001196 3/08
Section 1
!
Warning
!
Warning
!
Warning
!
Caution
!
Caution
S N 0658 A
ICE MACHINE
MODEL
ICE TYPE
F FLAKE N NUGGET
# ICE TYPE
6 FLAKE 7 FLAKE 8 NUGGET 9 NUGGET
CONDENSER TYPE
AIR-COOLED WATER-COOLED AIR-COOLED WATER-COOLED
9 REMOTE
AIR-COOLED
CONDENSER TYPE
ICE MACHINE
SERIES
A SELF-CONTAINED AIR-COOLED W SELF-CONTAINED WATER-COOLED N REMOTE AIR-COOLED C RFC REMOTE AIR-COOLED
RFC 1285 3
CONDENSING
UNIT MODEL
3 PHASE
CONDENSING
UNIT SERIES
General Information

Model Numbers

This manual covers the following models:
Self-Contained
Air-Cooled
SF0406A SF0407W -------­SN0458A SN0459W -------­SF0606A SF0607W SF0696N SN0658A SN0659W SN0698N SF0906A SF0907W -------­SN0958A SN0959W -------­SF1206A SF1207W SN1258A SN1259W
Ice Machine Head Section
SF0976C RFC0985 SN0978C RFC0985 SF1276C RFC1285 SN1278C RFC1285
NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: RFC12853
* Traditional Remotes - condenser is outside, compressor is inside. The heat is rejected outside. Line set consists of a high pressure discharge line and a high pressure liquid line. Only models ending in “N” use Traditional Remote Condensers.
** RFC Remote Condensing Unit - compressor, condenser, accumulator and head pressure control valve outside. Line set consists of a low pressure suction line and a high pressure liquid line. Only models ending in “C” use RFC Remote Condensing Units.
Self-Contained
Water-Cooled
Traditional
Remote*
RFC® Remote
Condensing Unit**

How to Read a Model Number

Remote Condensing Unit

PERSONAL INJURY POTENTIAL
The ice machine must be attached to the adapter and dispenser to prevent the ice machine from falling. Mounting brackets are provided with all Nugget ice machines.
All dispenser manufacturers require a kit be
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified
installed for Nugget type ice. Contact the dispenser manufacturer for the correct adapter and nugget dispensing kit for your specific model dispenser.
from that of original manufactured specifications.
Flake ice machines must be installed on a bin. Flake
PERSONAL INJURY POTENTIAL
Remove all ice machine panels before lifting and installing.
ice machines cannot be installed on dispensers. Low usage will lead to build-up.
Part Number 000001196 3/08 1-1
General Information Section 1
!
Caution
!
Caution

Manitowoc Cleaner and Sanitizer

RFC Condensing Units: Energize the head
section before the condensing unit. This allows the system pressure to equalize prior to energizing the condensing unit. Energizing the compressor while in a vacuum may cause immediate compressor failure.
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) bottles. Sanitizer is also available in 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number Sanitizer Part Number
16 oz. 000000084
Ice machines on dispensers in low volume locations may experience congealing. Thermostat kit K00364 must be added in these locations to prevent damage to the ice machine and dispenser.
16 oz. 94-0565-3 1 gallon 94-0581-3
1-2
Part Number 000001196 3/08
Section 1 General Information
MODEL/SERIAL
NUMBER DECAL -
INSIDE MACHINE
MODEL/SERIAL
NUMBER DECAL -
BACK PANEL

Model/Serial Number Location

These numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice, Inc. Record the model and serial number of your ice machine an d store in a convenient location.
The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine head section and condensing unit.
The decals are located on the end of the ice machine control box and on the back panel.
Part Number 000001196 3/08 1-3
General Information Section 1
Important

Owner Warranty Registration Card

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage beg ins the day the ice machine is installed.
Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Commercial Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc Distributor or Manitowoc Ice, Inc. if you need further warranty information.

PARTS

1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for two (2) years from the date of original installation.
2. The compressor is covered by an additional three (3) year (five years total) warranty beginning on the date of the original installation.

LABOR

1. Labor required to repair or replace defective components is covered for two (2) years from the date of original installation.

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as outlined in this manual.
2. Repairs due to unauthorized modificatio ns to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.
3. Damage caused by improper installation of the ice machine, electrical supply , water supp ly or drainage, or damage caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

AUTHORIZED WARRANTY SERVICE

To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.
NOTE: If the dealer you purchased the ice machine from is not authorized to perform warranty service; contact your Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

SERVICE CALLS

Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your Local Distributor or the Service Department at Manitowoc Ice, Inc.
1-4
Part Number 000001196 3/08
Section 1 General Information

Residential Ice Machine Limited Warranty

WHAT DOES THIS LIMITED WARRANTY COVER?
Subject to the exclusions and limitations below, Manitowoc Ice, Inc. (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-up in accordance with the instruction manual supplied with the Product.
HOW LONG DOES THIS LIMITED WARRANTY LAST?
Product Covered
Warranty Period
Ice Machine Twelve (12) months
from the sale date
WHO IS COVERED BY THIS LIMITED WARRANTY?
This limited warranty only applies to the original consumer of the Product and is not transferable.
WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?
If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Pr oduct. Replacement parts are warranted for 90 days or the balance of the original warranty period, whiche ve r is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.
WHAT IS NOT COVERED?
This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.
E
XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS
L
IMITED WARRANTY IS THE SOLE AND EXCLUSIVE
W
ARRANTY OF MANITOWOC WITH REGARD TO THE
P
RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY
L
IMITED TO THE DURATION OF THE LIMITED WARRANTY
A
PPLICABLE TO THE PRODUCTS AS STATED ABOVE,
I
NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF
M
ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
P
URPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
I
N NO EVENT SHALL MANITOWOC OR ANY OF ITS
A
FFILIATES BE LIABLE TO THE CONSUMER OR ANY OTHER
P
ERSON FOR ANY INCIDENTAL, CONSEQUENTIAL OR
S
PECIAL DAMAGES OF ANY KIND (INCLUDING, WITHOUT
L
IMITATION, LOSS PROFITS, REVENUE OR BUSINESS)
A
RISING FROM OR IN ANY MANNER CONNECTED WITH THE
P
RODUCT, ANY BREACH OF THIS LIMITED WARRANTY, OR
A
NY OTHER CAUSE WHATSOEVER, WHETHER BASED ON
C
ONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW TO OBTAIN WARRANTY SERVICE
To obtain warranty service or information regarding your Product, please contact us at: MANITOWOC ICE, INC.
HOW STATE LAW APPLIES
This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or
from one jurisdiction to another. 2110 So. 26th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com
REGISTRATION CARD
To secure prompt and continuing warranty service, this
warranty registration card must be completed and sent
to Manitowoc within thirty (30) days from the sale date.
Complete the registration card and send it to
Manitowoc.
Part Number 000001196 3/08 1-5
General Information Section 1
THIS PAGE INTENTIO NALLY LEFT BLANK
1-6
Part Number 000001196 3/08
Section 2
Water Inlet
3/8” FPT
Drain Fitting
1/2” NPTF
Auxillary
Base Drain
1/2” CPVC
Socket
Electrical
Entrance
23.5" (59.69cm)
3.5" (8.89cm)
2.5" (6.35cm)
1.0"
2.5" (6.35cm)
19.0" (48.26cm)
2.5"
(6.4cm)
22.0" (55.9cm)
24.5" (62.2cm)
26.5" (67.3cm)
27.5" (69.9cm)
3.5" (8.89cm)
2.5" (6.4cm)
1.0"
2.5" (6.4cm)
2.5"
(6.4cm)
30.0" (76.2cm)
24.5" (62.2cm)
30.0" (76.2cm)
13.0" (33cm)
11.5" (29.2cm)
5.5" (14cm)
Installation Instructions

Ice Machine Dimensions

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice, Inc. for information regarding start-up services.
AIR COOLED ICE MACHINES SF0400/SN0450/SF0600/SN0650/SF0900/SN0950
SF1200/SN1250
Water Inlet
3/8” FPT
Electrical
Entrance
Drain Fitting
1/2” NPTF
Auxillary
Base Drain
Part Number 000001196 3/08 2-1
1/2” CPVC
Socket
Installation Instructions Section 2
Water Inlet
3/8” FPT
Drain Fitting
1/2” NPTF
Auxillary Base Drain 1/2” CPVC
Socket
Condenser Water Inlet
3/8” FPT
(Water-Cooled Only)
Electrical
Entrance
Condenser Water Outlet
23.5" (59.69cm)
3.5" (8.89cm)
2.5" (6.35cm)
1.0"
2.5" (6.35cm)
19.0" (48.26cm)
2.5"
(6.4cm)
12.3" (31.24cm)
6.25" (15.9cm)
13.0" (33.0cm)
22.0" (55.9cm)
24.5" (62.2cm)
26.5" (67.3cm)
WATER COOLED ICE MACHINES SF0400/SN0450/SF0600/SN0650/SF0900/SN0950
SF1200/SN1250
27.5" (69.9cm)
26.0" (66cm)
13.0" (33cm)
11.5" (29.2cm)
2.5"
(6.4cm)
2.5" (6.4cm)
3.5" (8.89cm)
2.5" (6.4cm)
5.5" (14cm)
1.0"
20.5" (52cm)
12.75" (32.4cm)
30.0" (76.2cm)
24.5" (62.2cm)
30.0" (76.2cm)
Water Inlet
3/8” FPT
Electrical
Entrance
Drain Fitting
1/2” NPTF
Condenser
Water Outlet
Auxillary Base Drain 1/2” CPVC
Socket
Condenser Water Inlet
3/8” FPT
(Water-Cooled Only)
2-2
Part Number 000001196 3/08
Section 2 Installation Instructions
Water Inlet
3/8” FPT
Drain Fitting
1/2” NPTF
Auxillary
Base Drain
1/2” CPVC
Socket
Electrical
Entrance
Refrigerant Liquid Line
Refrigerant
Discharge Line
23.5" (59.69cm)
3.5" (8.89cm)
2.5" (6.35cm)
1.0"
2.5" (6.35cm)
19.0" (48.26cm)
2.5"
(6.4cm)
18.5" (46.99cm)
7.5" (19.05cm)
12.3"
(31.2cm)
22.0" (55.9cm)
24.5" (62.2cm)
26.5" (67.3cm)
12.3"
(31.2cm)
23.5" (59.69cm)
3.5" (8.89cm)
2.5" (6.35cm)
1.0"
2.5" (6.35cm)
19.0" (48.26cm)
2.5"
(6.4cm)
22.0" (55.9cm)
24.5" (62.2cm)
26.5" (67.3cm)
9" (23cm)
4" (10.2cm)
21" (53.3cm)
5.5" (14cm)
5.5" (14cm)
4" (10.2cm)
REMOTE AIR COOLED ICE MACHINES SF0600/SN0650
QUIETQUBE REMOTE AIR COOLED ICE MACHINES SF0900C/SN0950C SF1200C/SN1250C
27.5" (69.9cm)
5.5" (14cm)
2.5" (6.4cm)
13.0" (33cm)
11.5" (29.2cm)
5.5" (14cm)
2.5"
(6.4cm)
2.5" (6.4cm)
3.5" (8.89cm)
1.0"
21" (53.3cm)
30.0" (76.2cm)
9" (23cm)
4" (10.2cm)
24.5" (62.2cm)
30.0" (76.2cm)
Part Number 000001196 3/08 2-3
Installation Instructions Section 2
SV1609
SV1758
10.75”
(27.3 CM)
14.5”
(36.8 CM)
9.5”
(24.1 CM)
14.5”
(36.8 CM)
25.75”
(65.4 CM)
34”
(86.4 CM)
24.13”
(53.7 CM)

Remote Unit Dimensions

TRADITIONAL REMOTE CONDENSER JC0495
REMOTE CONDENSING UNIT RFC0985/RFC1285
Ice Storage Bin Dimensions

30 INCH (76 CM) ICE STORAGE BINS

Bin Model Dimension A Dimension B
B170 29.5 in (74.9 cm) 19.1 in (48.5 cm) B400 34.0 in (86.3 cm) 32.0 in (81.3 cm) B570 34.0 in (86.3 cm) 44.0 in (111.7 cm)
2-4
Part Number 000001196 3/08
Section 2 Installation Instructions
!
Caution

Location of Ice Machine

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
The location must be free of airborne and other contaminants.
The air temperature must be at least 45°F (7°C), but must not exceed 110°F (43°C).
The water temperature must be at least 45°F (7°C), but must not exceed 90°F (32°C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must be capable of supporting the weight of the ice machine and a full bin of ice.
The location must allow enough clearance for water, drain and electrical connections in the rear of the ice machine.
The location must not obstruct airflow through or around the ice machine.
RFC Condensing Units ONLY - Interconnecting wiring (1 15/60/1 or 230/50/1) is required between the ice machine and condensing unit to energize the contactor coil.

Ice Machine Clearance Requirements

SF400/SN450 SF600/SN650 SF900/SN950
SF1200/SN1250
Top/Sides
Back
The ice machine head section must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/ Winterization”.
Self-
Contained
Air-Cooled
8"
(20.3 cm)
5"
(12.7 cm)
Water-
Cooled &
Remote
8"
(20.3 cm)
5"
(12.7 cm)
QuietQube
0"
(0 cm)
0"
(0 cm)

Ice Machine Heat of Rejection

Ice Machine Model
Air Conditioning Peak
SF0400/SN0450 3,900 btu h 5,800 btuh SF0600/SN0650 5,600 btu h 8,300 btuh SF0900/SN0950 7,000 btu h 13,000 btuh SF1200/SN1250 10,800 btuh 18,500 btuh
Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained air-cooled ice machines are installed.
This information is also necessary when evaluating the benefits of using water-cooled or remote condensers to reduce air conditioning loads. The amount of heat added to an air conditioned environment by an ice machine using a water­cooled or remote condenser is negligible.
Knowing the amount of heat rejected is also important when sizing a cooling tower for a water-cooled condenser. Use the peak figure for sizing the cooling tower.
Heat of Rejection

Location of Traditional Remote Units & Remote Condensing Units

The location selected for the Remote Units must meet the following criteria. If any of these criteria are not met, select another location.
The air temperature must be at least -20°F (-28.9°C) but must not exceed 120°F (49°C).
The location must not allow exhaust fan heat and/or grease to enter the condenser.
The location must not obstruct airflow through or around the condensing unit. Refer to the chart below for clearance requirements.
RFC Condensing Units ONLY - Interconnecting wiring (115/60/1) is required between the ice machine and condensing unit to energize the contactor coil.

CONDENSING UNIT CLEARANCE REQUIREMENTS

Remote Condenser/Condensing Unit Clearances
JC0495
Top/Bottom
JC0495
Sides
RFC - Top/Sides
RFC - Front/Back 4’ (1.2 m)
Bottom clearance is 12" (31 cm)
Top clearance is 4’ (1.2 m)
There is no minimum clearance
required, although 6" (15 cm) is
recommended for efficient operation
and servicing only.
There is no minimum clearance
required, although 6" (15 cm) is
recommended for efficient operation
and servicing only.
Part Number 000001196 3/08 2-5
Installation Instructions Section 2
!
Caution
SV1606
THREAD LEVELING LEG INTO BASE OF
CABINET
THREAD ‘FOOT’ IN
AS FAR AS
POSSIBLE
!
Warning
!
Caution

Installing on a Storage Bin

LEVELING THE ICE STORAGE BIN

1. Screw the leveling legs onto the bottom of the bin.
2. Screw the foot of each leg in as far as possible.
The legs must be screwed in tightly to prevent them from bending.
3. Move the bin into its final position.
4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.
5. Inspect bin gasket prior to ice machine installation. (Manitowoc bins come with closed cell foam gasket installed along the top surface of the bin.)
6. Install ice machine on bin.

Installing on a Dispenser

Nugget ice is soft and chewable. This characteristic makes this ice more difficult to dispense. All dispenser manufacturers require a kit be installed for Nugget type ice. Contact the dispenser manufacturer for the correct adapter and nugget dispensing kit for your specific model dispenser . Th e requir ed kit can var y by dispen ser size from the same manufacturer.
Failure to install the correct kit and make the necessary modifications on the dispenser will result in:
Congealed ice which will not dispense and will damage the ice machine and dispenser
Insufficient ice contact with the cold plate which will result in an inferior product
A safety issue if ice lifts the adapter or ice machine

NUGGET DISPENSING KIT INSTALLATION PROCEDURE

1. Follow the dispenser manufacturers instructions for installation of the adapter (if required) and nugget ice kit.
2. Make all necessary beverage, electrical and drain connections to the dispenser.
Leveling Leg and Foot
3. Level the dispenser front to back and side to side.
4. Install ice machine on dispenser and secure ice machine, dispenser and adapter with provided brackets.
5. Complete water, drain and electrical connections to the ice machine.
PERSONAL INJURY POTENTIAL
The ice machine and adapter must be attached to the dispenser to prevent the ice machine from falling.
Ice machines in low volume locations may experience congealing. Thermostat kit K00364 must be added in these locations to prevent damage to the ice machine and dispenser.
2-6
Part Number 000001196 3/08
Section 2 Installation Instructions
SV1607
AIR
BAFFLE
SCREWS

Condenser Air Baffle (Air-Cooled Ice Machines Only)

The air-cooled baffle prevents condenser air from recirculating. To install:
1. Remove the back panel screws next to the condenser.
2. Align the mounting holes in the air baffle with the screw holes and reinstall the screws.
Air Baffle
Part Number 000001196 3/08 2-7
Installation Instructions Section 2
!
Caution
!
Warning
!
Warning
Important

Electrical Service

RFC Condensing Units: Energize the head
section before the condensing unit. This allows the system pressure to equalize prior to energizing the condensing unit. Energizing the compressor while in a vacuum may cause immediate compressor failure.
All wiring must conform to local, state and national codes.

VOLTAGE

The maximum allowable voltage variation is ±1 0% of the rated voltage at ice machine star t-up (when the electrical load is highest).
The ice machine must be grounded in accordance with national and local electrical codes.
All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes. The following precautions must be observed:
The ice machine must be grounded.
A separate fuse/circuit breaker must be provided for each ice machine.
A qualified electrician must determine proper wire size dependent upon location, materials used and length of run (minimum circuit ampacity can be used to help select the wire size).
The maximum allowable voltage variation is +/-10 of the rated voltage at ice machine start-up (when the electrical load is highest).
Check all green ground screws in the control box and verify they are tight before starting the ice machine.
Observe correct polarity of incoming line voltage.
Incorrect polarity can lead to erratic ice machine operation and a safety issue. This is especially cr itical on 230 volt / 50 cycle ice machines.

FUSE/CIRCUIT BREAKER

A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.)
The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

GROUND FAULT CIRCUIT INTERUPTER

Ground Fault Circuit Interupter (GFCI/GFI) protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Manitowoc Ice, Inc. does not recommend the use of a GFCI/GFI circuit protection with our equipment. If code requires the us e of a GF CI /G FI then you must follow the local code. The circuit must be dedicated, sized properly and there must be a panel GFCI/GFI breaker. We do not recommend GFCI/GFI outlets as they are known for more intermittent n uisance trips than panel breakers.
SF900C/SN0950C/SF1200C/SN1250C with Remote Condensing Unit the ice machine head section and
remote condensing unit are wired independent of each other. A sep arate dedicated fuse /circuit brea ker must be provided for each section. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).
RFC Condensing Units ONLY - Interconnecting wiring (115/60/1 or 230/50/1) is required between the ice machine and condensing unit to energize the contactor coil.
2-8

ELECTRICAL REQUIREMENTS

Refer to Ice Machine Model/Serial Plate for voltage/ amperage specifications.
Part Number 000001196 3/08
Section 2 Installation Instructions

Electrical Requirements

ICE MACHINE HEAD SECTION

Ice
Machine
Head
Section
SF0400
SN0450
SF0600
SN0650
SF0600N
Remote
SN0650N
Remote
SF0900
SN0950
SF1200
SN1250
RFC Condensing Units ONLY - Interconnecting wiring (115/60/1) is required between the ice machine and condensing unit to energize the con­tactor coil.
Voltage
Phase
Cycle
115/1/60 20 13.7 20 12.9 230/1/50 15 7.2 15 6.6 115/1/60 20 13.7 20 12.9 230/1/50 15 7.2 15 6.6 115/1/60 20 16.2 20 15.5 230/1/50 15 7.0 15 6.7 115/1/60 20 16.2 20 15.5 230/1/50 15 7.0 15 6.7 115/1/60 20 17.9 230/1/50 Option Not Available
115/1/60 20 17.9 230/1/50 Option Not Available
115/1/60 Option Not Available Option Not Available 15 1.7 230/1/60 15 8.0 15 7.7 Option Not Available 230/1/50 15 7.0 15 6.7 15 1.2 115/1/60 Option Not Available Option Not Available 15 1.7 230/1/60 15 8.0 15 7.7 Option Not Available 230/1/50 15 7.0 15 6.7 15 1.2 115/1/60 Option Not Available Option Not Available 15 1.7 230/1/60 15 9.0 15 8.7 Option Not Available 230/1/50 15 8.0 15 7.7 15 1.2 115/1/60 Option Not Available Option Not Available 15 1.7 230/1/60 15 9.0 15 8.7 Option Not Available 230/1/50 15 8.0 15 7.7 15 1.2
Fuse/Circuit
Air-Cooled Water Cooled
Maximum
Breaker
Minimum
Circuit
Amps
Maximum
Fuse/Circuit
Breaker
Option Not Available Option Not Available
Option Not Available Option Not Available
Minimum
Circuit
Amps
Fuse/Circuit
QuietQube Air-Cooled
Maximum
Breaker
Option Not Available
Option Not Available
Option Not Available
Option Not Available
Minimum
Circuit
Amps

QUIETQUBE REMOTE CONDENSING UNIT

Condensing Unit Voltage PhaseCycle Maximum Fuse/Circuit Breaker Minimum Circuit Amps
RFC0985
RFC1285
Part Number 000001196 3/08 2-9
208-230/1/60 15 8.6 208-230/1/50 208-230/1/60 15 9.2 208-230/3/60 208-230/1/50
15 8.0
15 6.8 15 8.7
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