Makita UB1103, UB1102 User Manual

T
ECHNICAL INFORMATION
PRODUCT
P 1/ 8
Model No.
Description
UB1102, UB1103
Blower
CONCEPT AND MAIN APPLICATIONS
Models UB1102, UB1103 Blowers are successors of UB1100, UB1101. Their output air volume is 4.1m³/min. over the predecessors 2.8m³/min. The other features are as follows:
Ergonomic designed handle with elastomer for more comfortable and controlled operation
Self-standing design enables stationary use, easy storage and upside-down standing The specification difference between UB1102 and UB1103 is; UB1102: Single speed UB1103: Variable speed control by dial and trigger
Specification
Voltage (V) Cycle (Hz)
Current (A)
5.7
2.9
2.8
2.7
50/60
50/60 50/60 50/60
Length (L)
Width (W) Height (H)
Continuous Rating (W)
Input Output
--- ---
--- ---120 6.8 50/60 ---
--- ---
--- ---600
--- ---600
L
H
W
Dimensions: mm (")
479 (18-7/8)
185 (7-1/4)
178 (7)
Max. Output (W)
Model No. UB1102 No load speed: min.
Max. air volume* Max. sealed suction: kPa
Variable speed control
Protection against electric shock Power supply cord: m (ft) Weight according to
EPTA-Procedure 01/2003*2: kg (lbs)
*1 Without Nozzle, Joint *2 With Nozzle, Joint
ˉ¹=rpm
1: m³/min.
16,000
4.1
5.7
No
Double insulation
Australia: 0.5 (1.64), Others: 2.5 (8.2)
Standard equipment
Nozzle .....................................1
Joint .........................................1
Dust bag (capacity of 2L) .......1 (for some countries)
Note: The standard equipment for the tool shown above may vary by country.
Optional accessories
Dust bag assembly Nozzle assembly Long nozzle assembly
Flexible hose set Anchor nozzle set (for vacuum function only) Bending long nozzle set
UB1103
0 - 16,000
0 - 4.1 0 - 5.7
Yes
2.0 (4.3)
P 2/ 8
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R370 connecting Ring terminals to Brush holderRing Terminal Setting Jig
1R063 assembling Field to Motor housing completeGuide Bar for fitting Field
[2] LUBRICATION
It is not required to lubricate, because the product has no gear mechanism to be lubricated.
[3] DISASSEMBLY/ASSEMBLY [3] -1. Switch
DISASSEMBLING
1. Switch can be disassembled without separating Fan housing complete section. See Fig. 1.
Fig. 1
1. Remove four 4x18 Tapping screws that secure Handle cover to Motor housing.
Handle cover
4. Remove Switch from Handle section of Motor housing complete.
Switch
2. Separate Handle cover, pulling toward Fan housing complete side (pulling toward the direction designated with arrow No.1.)
3. Disassemble Handle cover by broadening Handle cover (pulling its ends toward the direction designated with arrow No. 2). Now, Handle cover is removed.
Handle cover
Fan housing complete
No.1
No.2
ASSEMBLING
Assemble Switch by reversing the disassembly procedure. Refer to Fig. 1. Note: When mounting Handle cover, be careful of the following.
Switch and Lead wire are not pinched with Handle cover. Refer to Fig. D-2 and Fig. D-3.
There are no gaps between Handle cover and Fan housing complete.
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -2. Fan Section
DISASSEMBLING
Disassemble Fan 110 as drawn in Fig. 2.
Fig. 2
P 3/ 8
1. Remove Nozzle.
3. Unscrew five 4x18 Tapping screws and remove Fan cover.
Fan cover
Nozzle
2. Remove Set plate by prying it off with a small slotted screwdriver.
Set plate
Fan cover
4. Remove M5-8 Hex nut by turning it counterclockwise with an impact driver while holding Fan 110 firmly with a gloved hand.
5. Remove Flat washer 5, Fan 110 and Flat washer 8.
M5-8 Hex nut
Fan 110
Flat washer 5
Flat washer 8
ASSEMBLING
Assemble Fan Section by reversing the disassembly procedure. Refer to Fig. 2. Note: Align the hole on Set plate with the protrusion on Fan cover, and insert Set plate by hand, then push it with a small screwdriver until it stops. Refer to the drawing on the top right in Fig. 2.
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Motor Section
DISASSEMBLING
(1) Remove Carbon brush as drawn in Fig. 3.
Fig. 3
Carbon brush
(2) Disassemble Fan section as drawn in Fig. 2. (3) Disassemble Armature as drawn in Fig. 4.
P 4/ 8
Fig. 4
1. Unscrew four 4x35 Tapping screws and disassemble Fan housing complete.
Fan housing complete
2. Remove Flat washer 8 from Armature shaft.
Flat washer 8
3. Remove Armature from Motor housing.
Armature
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Motor Section (cont.)
DISASSEMBLING
(4) Disassemble Field as drawn in Fig. 5.
Fig. 5
P 5/ 8
1. Unscrew four 4x18 Tapping screws and remove Handle cover.
Handle cover
3. Disconnect Ring terminals from Brush holders with a Slotted screwdriver.
2. Disconnect Field lead wires from Switch.
Switch
Field lead wire
4. Unscrew two 5x40 Tapping screws and remove Field from Motor housing.
Ring terminal
Note:
Tapping the edge of Motor housing with a plastic hammer enables Field to be removed easily.
Field
Field
Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Motor Section (cont.)
ASSEMBLING
(1) Assemble Field to Motor housing. Refer to the drawing on the middle right in Fig. 5. Also see Fig. D-2 about the wiring of Field lead wires. Note: Using 1R063 enables Field to be assembled easily than by hand. See Fig. 6.
Fig. 6
Field
P 6/ 8
1R063
Fig. 7
(2) Connect Ring terminal to Brush holder using 1R370. See
Fig. 7
1R370
Ring terminal
(3) Connect field lead wires to Switch and mount Handle cover to Motor housing with four 4x18 Tapping screws. Refer to the drawings on the top left and right in Fig. 5. (4) Insert Armature into Motor housing. Refer to the drawing on the right in Fig. 4. (5) Mount Flat washer 8 to the drive end of Armature's shaft. Refer to the drawing on the center in Fig. 4. (6) Assemble Fan housing complete with four 4x35 Tapping screws. Refer to the drawing on the left in Fig. 4. (7) Assemble Fan 110 and Fan cover. Refer to Fig. 2. And then, set Carbon brush. Refer to Fig. 3.
.
Circuit diagram
Fig. D-1
Lead wire (white or blue) of Power supply cord connected to P2 terminal
Lead wire (black or brown) of Power supply cord connected to P1 terminal
Note: Noise suppressor and Line filter are not used for some countries.
Color index of lead wires' sheath
Black Blue
White
Brown
P 7/ 8
Switch
viewed from Commutator side
Brush holder A
Field
Brush holder B
Wiring diagram
Fig. D-2
Wiring of Field lead wires
1. Mount Filed to Motor housing complete as shown below.
Field
connected to Switch
Line filter
Noise suppressor
Power supply cord
2. Route Field lead wires through the slit and Lead wire holder as shown below.
connected to Switch
Motor housing complete
Slit
Lead wire holder
Field lead wires
Wiring diagram
Fig. D-3
P 8/ 8
Switch
Motor housing complete
Field
See the drawing on the right in Fig. D-2.
1. Pass Field lead wires through Line filter and wind them one turn and pass them again as shown below.
Noise suppressor (if used)
Lead wire holder
Power supply cord
Line filter (if used)
Set Line filter with Field lead wires between Lead wire holders.
2. Winded Filed lead wires have to be located on the Motor housing complete side.
Field lead wires
Line filter
Motor housing complete
Winded Field lead wires
Field side
Handle cover
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