Page 1
Concrete
MODEL
INSTRUCTION MANUAL
PCllOO
DOUBLE
INSULATION
Specifications
110"
(4-3/8")
Manufacturer reserves
Note: Specifications
15"
(5/8")
weight
Net
''O2O
the
right to change specifications of parts and accessories without notice.
of
parts and accessories may vary from country to country.
10,000
R/min.
418"
(l6-1/2")
4.3
(9.5
kg
Ibs)
supply
I
:::
2.5m
(8.2
ft.)
Page 2
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
or wet locations. Keep work area well
Don't use tool
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not in use, tools should be stored
or locked-up place - out of reach of children.
5.
DON'T FORCE TOOL.
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
6.
heavy-duty tool. Don't use tool for purpose not intended; for example, don't
use circular saw for cutting tree limbs or logs.
7.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
8.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9.
DON'T ABUSE CORD. Never carry tool by cord or yank
receptacle. Keep cord from heat, oil, and sharp edges.
IO.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
11.
DON'T OVERREACH. Keep proper footing and balance
12.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
in
presence of flammable liquids or gases.
It
will
do the job better and safer at the rate for which
it
frees both hands to operate tool.
lit.
Don't expose power tools to rain.
in
it
to disconnect from
at
all
in
damp
dry, and high
times.
Page 3
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch.
Be sure switch is OFF when plugging
16.
EXTENSION CORDS. Make sure your extension cord is in good condition.
in.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause
in
loss
in line voltage resulting
of power and overheating. Table 1 shows the
correct size to use depending on cord length and nameplate ampere rating.
If in doubt, use the next heavier gage. The smaller
the
gage number, the
heavier the cord.
TABLE
1
MINIMUM
GAGE
FOR
CORD
SETS
a
drop
Ampere
More
Than Than
Rating
Not
0-
6
-
10
-
12
-
More
6
10
12
16
0 - 25
18 16 14
18 16
16 16 14 12
14 12
26 - 50 51 - 100 101 - 150
;:
Not
1
Recommended
12
3
Page 4
VOLTAGE WARNING:
outlet, etc.1 be sure the voltage supplied
nameplate
for the tool can result
the tool.
voltage less than the nameplate rating is harmful to the motor.
of
the tool. A power source with voltage greater than that specified
If
in doubt,
Before connecting the tool to a power source (receptacle,
is
the same as
in
SERIOUS INJURY to the user - as well as damage to
DO NOT PLUG
IN
THE TOOL.
that
specified on the
Using a power source with
Concrete Planer & Standard
0-
0-
0-
Equipment
-@
-0
@
Steel carrying case
0
Tool
body
0
Dust bag
@
Lock nut wrench
0
Hex wrench
0
(-1
Screwdriver
4
Page 5
Cautions:
Do
not bear down on tool
Work the tool away from and toward you without bearing down on
planer will
will decrease.
Do
not
A
dry-type diamond
breakdown result.
Dust
To install dust bag, press bag fitting to inside, open mouth of bag and slip onto dust
port.
Remove dust bag when
cutting surface. This
Failure to empty bag will lead to poor
suctionlpickup.
How to replace diamond wheel
To
replace a worn diamond wheel with
new one, press in the shaft lock to hold the
shaft steady, then loosen the lock nut to
the left with the lock nut wrench provided.
use
bag
installation
leave
marks on the surface, the motor speed will drop and suction efficiency
water/coolant
wheel
is
used,
so
it
begins to touch
is
a
sign that
it
is
full.
no coolant
a
is
used. If water
it.
Otherwise, the
gets
into the tool,
a
Note: The ordinary diamond wheels on the market have no exhaust holes,
evacuation
vibration occurs and accidents can occur. ALWAYS
DIAMOND WHEEL.
is
poor. Also, if the installing hole
is
not of the exact diameter, tool
USE
A MAKITA OFFSET
so
dust
5
Page 6
How
touse
Switch action
To start the tool, simply pull the trigger.
Release
the trigger to stop. Model with
lock button on the handle may be run continuously without keeping your finger on
the trigger. To lock the trigger in the ON
position first pull the trigger and then depress the lock button on the handle with
your thumb. To stop the tool from the
lock position, just pull the trigger again and
release
it.
a
I I
To change the amount of stock (concrete)
removed, loosen the hex socket head bolts
on the grip holder with the hex wrench.
Raise
or lower the front roller to adjust the
gap between
difference
it
and the diamond wheel. The
is
the stock removal amount.
Then secure the hex socket head bolts very
carefully.
Note: Maximum stock removal should be
less
than 2.5 mm (3/32").
Tilting base
for
smoother
planing
For smooth removal of a given surface
roughness or texture, tilting the base
helpful. Use the hex wrench to loosen the
two hex socket head bolts securing the
base on either side.
6
is
Hex
socket
I
Stock removal amount
I
Page 7
Use
a
(-1
screwdriver to lower the three
screws by turning rightward
the base
Use
(see
right).
a
square or ruler to obtain the desired
(-)
(-1
screws on
base angle in relation to the diamond wheel.
Then secure carefully the hex socket head
bolts on either side
center of base near wheel
level
the same
as
Note: After base adjustment, turn
of
the wheel.
the base. Adjust
so
that
it
is
on
3
(-1
screws leftward on base until the
heads are flush with the back side
of the base. Turn gently or base
adjustment will be thrown off.
Same
line
(level)
Base adjustment
With long use, the diamond wheel will wear and thus create
so
that performance becomes poor. Check the tool after every 4 or 5 hours
to
compensate for wheel wear
a
gap with the planing surface
of
use.
If
the
wheel and base surfaces are not alignend, loosen the hex socket head bolts securing the
base. Turn the
with the wheel surface. Retighten the bolts and then gently
left until flush with the back side
(-1
screws on the base to the right and adjust the base
of
the base. The screws should not come loose during
ease
the
so
as
(-1
screws
to be level
to the
operation.
Planing in corners
Flush planing of corners
Turn dust cover rightward until
is
possible after first removing the dust cover.
it
stops, light toward you
I
Dust
cover
to
remove.
7
Page 8
Dust cover adjustment
The dust cover should be either flush with
the diamond wheel surface or very slight-
ly
above (when tool
(.020”).
Suction/pickup will be poor if
is
inverted)
0.5
mm
they are not approximately on the same
level.
To adjust the dust cover, grip
it
on the out-
side; turn right to raise, left to lower.
MAINTENANCE
CAUTION
Always be sure that the tool
inspection or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
same time. Use only identical carbon
brushes.
:
is
switched off and unplugged before attempting to perform
at
the
a
Use
screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure the
brush holder caps.
To
maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
8
Page 9
ACCESS0
CAUTION.
These accessories or attachments are recommended for use with your Makita tool specified in
manual. The
accessories or attachments should be used only in the proper and intended manner.
Offset
110"
(4-3/8")
R
use
diamond
I
ES
of
any other accessories or attachments might present a risk of injury to persons. The
wheel
(Dry
type)
(Note)
0
The planing efficiency and the service life of the offset diamond
wheel are affected by the condition
In
particular, planing "green" or uncured concrete, or mortar can
shorten the service life of the diamond wheel.
0
of
the materials to be planed.
If
the cutting action of the diamond
wheel begins to diminish, an old
carded coarse grit bench grinder
wheel can be used to dress the
diamond wheel. Tightly secure the
bench grinder wheel and apply the
planer to
it.
this
dis-
9
Page 10
110mm(43/,")
Model
PCIIOO
CONCRETE PLANER
lo
Page 11
'EM
AEb
DESCRIPTION
MACHINE
11
21
32
71
82
91
10 1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
MOTOR HOUSING ASSEMBLY
I
IAssernbled Items 1
Motor Housing
IWith Brush
I
Name Plate
Rivet
Rubber
Band
FIELD ASSEMBLY
(With Garter Spring
Baffle Plate
H
Ball
Insulation Washer
ARMATURE ASSEMBLY
1
IAwembled Items 9
1
Joint
1
Fan 70
1
Plate
1
Ball
1
Spiral Bevel Gear 13
1
F Washer 8
Retaining Ring
1
4
P H Screw M5x25 [With Warherl
GEAR HOUSING ASSEMBLY
IAssembled Items
1
Gear Hourmg
(With Needle Bearing 810.
Cornpierrion Spring
Retaining Ring S-12
1
1
Spiral
1
Ring 12
1
Retaining Ring R-32
1
Ball
Woodruff
1
1
Spindle
Gear
1
P
4
1
Fan 76
1
separator
Duif
Offset
Lock
P
P
&
41
Holder
x
21
0-5
Pin 4
x
21
Bo11
M5x65 [With Warherl
Bearing
W8LB
-
11 & 131
Bearing 60WLL8
S-8
20 & 61
6
&
Pin 51
Bevel
Gear
34
Bearing 6201DDU
Key
3
Housing Cover
H
Screw
M4xZ2 (With Warherl
Cover
Diamond Wheel 110
Nut
12-30
H
Screw
M5x28 (With Warherl
H
Screw M4x22 IWith Washer)
'ikM
$&
DESCRIPTION
37
38
39
41
42
43
44
45
46
47 48
49
50
51
52
53
54
55
56
57
58
I
59
60
61
62
63
64
65
66
67
68
69
70
71
400
40 1
402
403
404
Handle
1
1
1
2
1
1
1
3
2
2
2
2
1
1
2
2
2
1
2
1
1
1
1
1
1
2
2
2
2
1
3
1
2
1
1
1 Steel care
1
Ser
P H.
Screw
M4x6 IWith Washer1
Single Pole Switch
(With Lock Button1 NPAHR2-353
H
Screw
M4x18 (With Warherl
P
Strain
Relief
Cord Guard
CORD ASSEMBLY
lAssembled
Cord,
P
H
Screw
M4x10 [With Washer)
H.
Bolt M12
H
S.
H.
Bolt M6x12
S
Washer
6
F.Warher
6
Front Roller IWith Ring 12
Front
Roller
Shaft
6
F Washer
S
Washer
6
H
S
H
Bolt
H.
Screw
ti.
Screw
Holder
Holder
Ring
32
S.
H
Bolt M6x12
Washer
16
Holder
Screw
Screwdriver
Wrench
Bag
Key
6
M8x12
M6x12
M5xB (With Washer)
M5x12 (With Warherl
(LI
IRI
3
Set CB-101
5
P
P.
Grip
Grip 25
Grip
0
Rubber Pin 4
Woodruff
H
S
F. Washer 6
Sleeve
Bare
1-1
Bare
Brush Holder Cap
Carbon Brush
I Lock Nut Wrench
1-1
I
H
Dust
~
Plug & Card Guard)
x
21
20
6
Page 12
MAKITA LIMITED ONE YEAR WARRANTY
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN
NO EVI:NT SHALL MAKITA BE LlABLt FOR ANY INDIRECT. INCIDENTAL
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DlSCLAlMFR
APPLES BOTH DURING AND AFTFR THE TERM
MAKITA DISCLAIMS LIABILITY
WARRANTIES OF “M1;RCHANTABILITY” AND “FITNFSS FOR
AFTER THI: ONE-YEAR TERM OF THIS WARRANTY.
This
Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so
limitation
the above limitation
on
how long an implied warranty lasts,
FOR
or
exclusion may not apply to you. Some states do not allow
Policy
(or
OF
THIS WARRANTY.
ANY
IMPLIED WARRANTIES, INCLUDING 1MPLIF.D
so
the above limitation may not apply to you.
A
SPECIFIC PURPOSE,”
at our option,
OK
CON-
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
446
Anjo, Aichi
883308
Japan
A06
7
PRINTED IN JAPAN
1995
4
N
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