Makita M3600 operation manual

ENGLISH: Original instructions
INSTRUCTION MANUAL
Router
M3600
DOUBLE INSULATION
Read before use.
SPECIFICATIONS
Collet chuck capacity 12 mm or 1/2″
Plunge capacity 0 - 60 mm
No load speed 22,000 min
Overall height 300 mm
Net weight 5.5 kg
Safety class
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications may differ from country to country.
Weight according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equip­ment. Be sure that you understand their meaning before use.
Read instruction manual.
DOUBLE INSULATION
Noise
The typical A-weighted noise level determined accord­ing to EN60745: Sound pressure level (LpA) : 86 dB(A) Sound power level (LWA) : 97 dB (A) Uncertainty (K) : 3 dB(A)
WARNING: Wear ear protection.
Vibration
Only for EU countries Do not dispose of electric equipment together with household waste material! In observance of the European Directive, on Waste Electric and Electronic Equipment and its implementation in accordance with national law, electric equipment that have reached the end of their life must be col­lected separately and returned to an envi­ronmentally compatible recycling facility.
Intended use
The tool is intended for ush trimming and proling of
wood, plastic and similar materials.
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.
For public low-voltage distribution systems of between 220 V and
The vibration total value (tri-axial vector sum) deter­mined according to EN60745: Work mode: cutting grooves in MDF Vibration emission (ah) : 2.5 m/s Uncertainty (K) : 1.5 m/s
NOTE: The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
NOTE: The declared vibration emission value may also be used in a preliminary assessment of exposure.
WARNING: The vibration emission during actual
use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima­tion of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
250 V.
Switching operations of electric apparatus cause volt-
age uctuations. The operation of this device under
unfavorable mains conditions can have adverse effects to the operation of other equipment. With a mains impedance equal or less than 0.35 Ohms it can be pre­sumed that there will be no negative effects. The mains socket used for this device must be protected with a fuse or protective circuit breaker having slow tripping characteristics.
EC Declaration of Conformity
For European countries only
Makita declares that the following Machine(s): Designation of Machine: Router Model No./ Type: M3600 Conforms to the following European Directives: 2006/42/EC They are manufactured in accordance with the following standard or standardized documents: EN60745
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2 ENGLISH
The technical le in accordance with 2006/42/EC is
available from: Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
4.8.2015
Yasushi Fukaya Director Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Use of power supply via an RCD with a rated
residual current of 30 mA or less is always recommended.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
4. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s oper ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
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Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Router safety warnings
1. Hold power tool by insulated gripping sur-
faces, because the cutter may contact its own cord. Cutting a “live” wire may make exposed
metal parts of the power tool “live” and shock the operator.
2. Use clamps or another practical way to secure
and support the workpiece to a stable plat­form. Holding the work by your hand or against
the body leaves it unstable and may lead to loss of control.
3. Wear hearing protection during extended
period of operation.
4. Handle the router bits very carefully.
5. Check the router bit carefully for cracks or
damage before operation. Replace cracked or damaged bit immediately.
6. Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
7. Hold the tool rmly with both hands.
8. Keep hands away from rotating parts.
9. Make sure the router bit is not contacting the
workpiece before the switch is turned on.
10. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or wobbling that could indicate improperly installed bit.
11. Be careful of the router bit rotating direction
and the feed direction.
12. Do not leave the tool running. Operate the tool
only when hand-held.
13. Always switch off and wait for the router bit to
come to a complete stop before removing the tool from workpiece.
14. Do not touch the router bit immediately after
operation; it may be extremely hot and could burn your skin.
15. Do not smear the tool base carelessly with
thinner, gasoline, oil or the like. They may cause cracks in the tool base.
16. Use router bits of the correct shank diameter
suitable for the speed of the tool.
17. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhala­tion and skin contact. Follow material supplier safety data.
18. Always use the correct dust mask/respirator
for the material and application you are work­ing with.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity with
product (gained from repeated use) replace strict adher­ence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruc­tion manual may cause serious personal injury.
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and unplugged before adjusting or checking function on the tool.
Adjusting the depth of cut
Place the tool on a at surface. Loosen the lock lever and lower the tool body until the router bit just touches the at surface.
Press the lock lever down to lock the tool body. While pressing the fast-feed button, move the stopper pole up or down until the
desired depth of cut is obtained. Minute depth adjustments can be obtained by turning the stopper pole (1.5 mm (1/16″) per turn).
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5
Fig.1
1. Nylon nut 2. Stopper pole 3. Fast-feed button
4. Adjusting hex bolt 5. Stopper 6. Lock lever
CAUTION: The depth of cut should not be
more than 20 mm (13/16″) at a pass when cutting
grooves. For extra-deep grooving operations, make two or three passes with progressively deeper router bit settings.
Nylon nut
For tool without the knob
The upper limit of the tool body can be adjusted by
turning the nylon nut. Do not lower the nylon nut too low. The router bit will protrude dangerously.
For tool with the knob
By turning the knob, the upper limit of the tool body can
be adjusted. When the tip of the router bit is retracted
more than required in relation to the base plate surface, turn the knob to lower the upper limit. Do not lower the knob too low. The router bit will protrude dangerously.
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6
1
1
Fig.2
1. Knob
CAUTION: Since excessive cutting may cause
overload of the motor or difculty in controlling
the tool, the depth of cut should not be more than
20 mm (13/16″) at a pass when cutting grooves.
When you wish to cut grooves more than 20 mm (13/16″) deep, make several passes with progres­sively deeper router bit settings.
CAUTION: Do not lower the knob too low. The
router bit will protrude dangerously.
Stopper block
As the rotary stopper has three adjusting hex bolts, you
can easily obtain three different depths of cut without
readjusting the stopper pole. To adjust the hex bolts,
loosen the hex nuts on them and turn the hex bolts. After obtaining the desired position, tighten the hex nuts to secure the hex bolts.
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4 5
3
Fig.3
1. Stopper pole 2. Chip deector 3. Stopper
4. Adjusting hex bolt 5. Hex nut
Switch action
Fig.4
1. Switch lever
CAUTION: Hold the tool rmly when turning
off the tool, to overcome the reaction.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and unplugged before carrying out any work on the tool.
Installing or removing the router bit
Insert the router bit all the way into the collet cone. Press the shaft lock to keep the shaft stationary and use the wrench to tighten the collet nut securely. When
using router bits with smaller shank diameter, rst insert
the appropriate collet sleeve into the collet cone, then install the router bit as illustrated. To remove the router bit, follow the installation proce­dure in reverse.
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2
Fig.5
1. Shaft lock 2. Wrench
CAUTION: Before plugging in the tool, always
check to see that the tool is switched off.
CAUTION: Make sure that the shaft lock is
released before the switch is turned on.
To start the tool, move the switch lever to the I position. To stop the tool, move the switch lever to the O position.
CAUTION: Install the router bit securely.
Always use only the wrench provided with the tool. A loose or overtightened router bit can be
dangerous.
CAUTION: Do not tighten the collet nut with-
out inserting a router bit or install small shank bits without using a collet sleeve. Either can lead
to breakage of the collet cone.
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