Makita M0901 Instruction Manual

1
INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.
Angle Grinder Meuleuse d'Angle Esmeriladora Angular
M0901
015568
2
ENGLISH (Original instructions)
SPECIFICATIONS
Model M0901
Wheel diameter 115 mm (4-1/2")
Max. wheel thickness 6 mm (1/4")
Spindle thread 5/8"
Rated speed (n) / No load speed (RPM) 12,000 /min
Overall length 251 mm (9-7/8")
Net weight 1.7 kg (3.8 lbs)
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
GEA008-2
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
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15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Service
24. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
25. Follow instruction for lubricating and
changing accessories.
26. Keep handles dry, clean and free from oil and grease.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
Volts
Total length of cord in feet
More Than Not More Than
120V 25 ft. 50 ft. 100 ft. 150 ft.
AWG
06
6
10
12
10
12
16
18
18
16
14
16 16 14
1416
16
12
14
12
12
Not Recommended
220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.
000300
4
GEB110-3
GRINDER SAFETY WARNINGS
Safety Warnings Common for Grinding Operations:
1. This power tool is intended to function as a grinder. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions
listed below may result in electric shock, fire and/or serious injury.
2. Operations such as sanding, wire brushing,
polishing or cutting-off are not recommended to be performed with this power tool.
Operations for which the power tool was not designed may create a hazard and cause personal injury.
3. Do not use accessories which are not
specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than
their rated speed can break and fly apart.
5. The outside diameter and the thickness of
your accessory must be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or controlled.
6. Threaded mounting of accessories must
match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
7. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally
break apart during this test time.
8. Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece fragments. The eye protection must
be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
9. Keep bystanders a safe distance away from
work area. Anyone entering the work area must wear personal protective equipment.
Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
11. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
12. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
13. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
14. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
15. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
16. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s
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movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken. b)
Never place your hand near the rotating
accessory.
Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specific for Grinding Operation:
a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for
which the power tool was not designed cannot be adequately guarded and are unsafe. b) The grinding surface of centre depressed
wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot be adequately protected. c) The guard must be securely attached to the
power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect
the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing. d) Wheels must be used only for recommended
applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. e) Always use undamaged wheel flanges that
are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel
thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
Additional safety warnings:
17. When using depressed centre grinding wheels, be sure to use only fiberglass­reinforced wheels.
18. NEVER USE Stone Cup type wheels with this grinder. This grinder is not designed for these
types of wheels and the use of such a product may result in serious personal injury.
19. Be careful not to damage the spindle, the
flange (especially the installing surface) or the lock nut. Damage to these parts could result in wheel breakage.
20. Make sure the wheel is not contacting the workpiece before the switch is turned on.
21. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
22. Use the specified surface of the wheel to perform the grinding.
23. Do not leave the tool running. Operate the tool only when hand-held.
24. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
25. Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.
26. Do not use separate reducing bushings or adaptors to adapt large hole abrasive wheels.
27. Use only flanges specified for this tool.
28. For tools intended to be fitted with threaded
hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.
29. Check that the workpiece is properly supported.
30. Pay attention that the wheel continues to rotate after the tool is switched off.
31. If working place is extremely hot and humid, or badly polluted by conductive dust, use a short-circuit breaker (30 mA) to assure operator safety.
32. Do not use the tool on any materials containing asbestos.
33. Do not use cloth work gloves during operation. Fibers from cloth gloves may enter
the tool, which causes tool breakage.
SAVE THESE INSTRUCTIONS.
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WARNING:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
USD209-1
Symbols
The followings show the symbols used for tool.
volts
amperes
hertz
alternating current
rated speed
no load speed
Class II Construction
revolutions or reciprocation per minute
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Shaft lock
1
014081
CAUTION:
Never actuate the shaft lock when the spindle is
moving. The tool may be damaged. Press the shaft lock to prevent spindle rotation when installing or removing accessories.
Switch action
1
014082
CAUTION:
Before plugging in the tool, always check to see
that the slide switch actuates properly and returns
to the "O (OFF)" position when the rear of the slide
switch is depressed.
Switch can be locked in "I (ON)" position for ease
of operator comfort during extended use. Apply
caution when locking tool in "I (ON)" position and
maintain firm grasp on tool. To start the tool, slide the slide switch toward the "I (ON)" position. For continuous operation, press the front of the slide switch to lock it. To stop the tool, press the rear of the slide switch, then slide it toward the "O (OFF)" position.
1. Slide switch
1. Shaft lock
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ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing side grip (handle)
014078
Screw the side grip securely on the position of the tool as shown in the figure.
Installing or removing wheel guard (For depressed center wheel, multi disc)
CAUTION:
The wheel guard must be fitted on the tool so that
the closed side of the guard always points toward the operator.
1 2
3
014012
Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box. Then rotate the wheel guard to such an angle that it can protect the operator according to work. Be sure to tighten the screw securely. To remove wheel guard, follow the installation procedure in reverse.
Installing or removing depressed center grinding wheel/Multi-disc
1
2
3
014084
WARNING:
Always use supplied guard when depressed
center grinding wheel/Multi-disc is on tool. Wheel
can shatter during use and guard helps to reduce
chances of personal injury. Mount the inner flange onto the spindle. Fit the wheel/disc on the inner flange and screw the lock nut onto the spindle. In case of mounting a depressed center grinding wheel /multi-disc thinner than 4 mm, place the lock nut so that the protrusion on the lock nut faces outside. Otherwise, place it so that the protrusion on it fits into the inner diameter of the wheel/disc. To tighten the lock nut, press the shaft lock firmly so that the spindle cannot revolve, then use the lock nut wrench and securely tighten clockwise.
1
2
013087
To remove the wheel, follow the installation procedure in reverse.
WARNING:
Only actuate the shaft lock when the spindle is not moving.
OPERATION
WARNING:
It should never be necessary to force the tool. The
weight of the tool applies adequate pressure.
Forcing and excessive pressure could cause
dangerous wheel breakage.
ALWAYS replace wheel if tool is dropped while
grinding.
1. Lock nut wrench
2. Shaft lock
1. Lock nut
2. Depressed center grinding wheel/Multi-disc
3. Inner flange
1. Wheel guard
2. Bearing box
3. Screw
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NEVER bang or hit grinding disc or wheel onto
work.
Avoid bouncing and snagging the wheel,
especially when working corners, sharp edges etc. This can cause loss of control and kickback.
NEVER use tool with wood cutting blades and
other saw blades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.
CAUTION:
After operation, always switch off the tool and wait
until the wheel has come to a complete stop before putting the tool down.
Grinding operation
CAUTION:
ALWAYS hold the tool firmly with one hand on
housing and the other on the side handle.
15
014079
Turn the tool on and then apply the wheel or disc to the workpiece. In general, keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface. During the break-in period with a new wheel, do not work the grinder in the B direction or it will cut into the workpiece. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both A and B direction.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result. To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.
EN0006-1
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FRANÇAIS (Mode d’emploi original)
SPÉCIFICATIONS
Modèle M0901
Diamètre de la meule 115 mm (4-1/2")
Épaisseur max. meule 6 mm (1/4")
Filetage de l'arbre 5/8"
Vitesse nominale (n) / Vitesse à vide (RPM) 12 000 /min
Longueur totale 251 mm (9-7/8")
Poids net 1,7 kg (3,8 lbs)
• Étant donné l'évolution constante de notre programme de recherche et de développement, les spécifications contenues dans ce manuel sont sujettes à modification sans préavis.
• Les spécifications peuvent varier suivant les pays.
• Poids conforme à la procédure EPTA du 01/2003
GEA008-2
Consignes de sécurité générales pour outils électriques
MISE EN GARDE Veuillez lire toutes les mises en
garde de sécurité et toutes les instructions.
L'ignorance des mises en garde et des instructions comporte un risque de choc électrique, d'incendie et/ou de blessure grave.
Conservez toutes les mises en garde et instructions pour référence future.
Le terme ≪ outil électrique ≫ qui figure dans les avertissements fait référence à un outil électrique branché sur une prise de courant (par un cordon d'alimentation) ou alimenté par batterie (sans fil).
Sécurité de la zone de travail
1. Maintenez la zone de travail propre et bien éclairée. Les zones de travail encombrées ou
sombres ouvrent grande la porte aux accidents.
2. N'utilisez pas les outils électriques dans les
atmosphères explosives, par exemple en présence de liquides, gaz ou poussières inflammables. Les outils électriques produisent
des étincelles au contact desquelles la poussière ou les vapeurs peuvent s'enflammer.
3. Assurez-vous qu'aucun enfant ou curieux ne
s'approche pendant que vous utilisez un outil électrique. Vous risquez de perdre la maîtrise de
l'outil si votre attention est détournée.
Sécurité en matière d'électricité
4. Les fiches d'outil électrique sont conçues pour s'adapter parfaitement aux prises de courant. Ne modifiez jamais la fiche de quelque façon que ce soit. N'utilisez aucun adaptateur de fiche sur les outils électriques avec mise à la terre. En ne modifiant pas les
fiches et en les insérant dans des prises de courant pour lesquelles elles ont été conçues vous réduirez les risques de choc électrique.
5. Évitez tout contact corporel avec les surfaces
mises à la terre, telles que les tuyaux, radiateurs, cuisinières et réfrigérateurs. Le
risque de choc électrique est plus élevé si votre corps se trouve mis à la terre.
6. N'exposez pas les outils électriques à la pluie ou à l'eau. La présence d'eau dans un outil électrique augmente le risque de choc électrique.
7. Ne maltraitez pas le cordon. N'utilisez jamais
le cordon pour transporter, tirer ou débrancher l'outil électrique. Maintenez le cordon à l'écart des sources de chaleur, de l'huile, des objets à bords tranchants et des pièces en mouvement. Le risque de choc
électrique est plus élevé lorsque les cordons sont endommagés ou enchevêtrés.
8. Lorsque vous utilisez un outil électrique à
l'extérieur, utilisez un cordon prolongateur prévu à cette fin. Les risques de choc électrique
sont moindres lorsqu'un cordon conçu pour l'extérieur est utilisé.
9. Si vous devez utiliser un outil électrique dans
un endroit humide, utilisez une source d'alimentation protégée par un disjoncteur de fuite à la terre. L'utilisation d'un disjoncteur de
fuite à la terre réduit le risque de choc électrique.
Sécurité personnelle
10. Restez alerte, attentif à vos mouvements et faites preuve de bon sens lorsque vous utilisez un outil électrique. Évitez d'utiliser un outil électrique si vous êtes fatigué ou si vous avez pris une drogue, de l'alcool ou un médicament. Un moment d'inattention pendant
l'utilisation d'un outil électrique peut entraîner une grave blessure.
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