Makita LS1440 User Manual

Miter Saw
Equipped with Electric Blade Brake 355 mm (14”) MODEL LS1440
DOUBLE INSULATION
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
SPECIFICATIONS
Blade diameter ............................................................................................... 355 mm (14”)
Hole diameter ..................................................................25 mm (31/32”) and 25.4 mm (1”)
Max. Miter angle ......................................................................................Left 45°, Right 45°
Max. Cutting capacities (H x W)
Miter angle
45° (left and right)
122 mm x 152 mm
(4-3/4” x 6”)
No load speed (RPM) .......................................................................................... 3,200/min.
Dimensions (L x W x H) ........................530 mm x 440 mm x 610 mm (21” x 17-1/4” x 24”)
Net weight ....................................................................................................... 30 kg (66 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
122 mm x 115 mm
(4-3/4” x 4-1/2”)
For Your Own Safety Read Instruction Manual Before Operating Tool Save it for future reference GENERAL SAFETY PRECAUTIONS
(For All Tools)
1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
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5. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Don’t use tool in presence of flammable liquids or gases.
6. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
7. MAKE WORKSHOP KID PROOF with pad­locks, master switches, or by removing starter keys.
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8. DON’T FORCE TOOL. It will do the job bet­ter and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest perfor­mance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mount­ing, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22. REPLACEMENT PARTS. When servicing use only identical replacement parts.
23. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet,
etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
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USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
ADDITIONAL SAFETY RULES USB037-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to miter saw safety rules. If you use this tool unsafely or incorrectly, you can suffer seri­ous personal injury.
1. Wear eye protection.
2. Keep hands out of path of saw blade.
Avoid contact with any coasting blade. It can still cause severe injury.
3. Do not operate saw without guards in place.
4. Do not perform any operation freehand. The workpiece must be secured firmly against the turn base and guide fence with a vise during all operations. Never use your hand to secure the workpiece.
5. Never reach around saw blade.
6. Turn off tool and wait for saw blade to
stop before moving workpiece or chang­ing settings.
7. Unplug tool before changing blade or ser­vicing.
8. Always secure all moving portions before carrying the tool.
9. Do not use the tool in the presence of flammable liquids or gases.
10. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately. Gum and wood pitch hardened on blades slows saw and increases potential for kickback. Keep blade clean by first remov­ing it from tool, then cleaning it with gum and pitch remover, hot water or kerosene. Never use gasoline to clean blade.
11. Use only flanges specified for this tool.
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12. Be careful not to damage the arbor, flanges (especially the installing surface) or bolt. Damage to these parts could result in blade breakage.
13. Make sure that the turn base is properly secured so it will not move during opera­tion. Use the holes in the base to fasten the saw to a stable work platform or bench. NEVER use tool where operator positioning would be awkward.
14. For your safety, remove the chips, small pieces, etc. from the table top before operation.
15. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
16. Make sure the shaft lock is released before the switch is turned on.
17. Be sure that the blade does not contact the turn base in the lowest position.
18. Hold the handle firmly. Be aware that the saw moves up or down slightly during start-up and stopping.
19. Make sure the blade is not contacting the workpiece before the switch is turned on.
20. Before using the tool on an actual work­piece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
21. Wait until the blade attains full speed before cutting.
22. Stop operation immediately if you notice anything abnormal.
23. Do not attempt to lock the trigger in the on position.
24. Be alert at all times, especially during repetitive, monotonous operations. Do not be lulled into a false sense of security. Blades are extremely unforgiving.
25. Always use accessories recommended in this manual. Use of improper accessories such as abrasive wheels may cause an injury.
26. NEVER hold workpiece on right side of blade with left hand or vice versa. This is called cross-armed cutting and exposes user to risk of SERIOUS PERSONAL INJURY as shown in the figure. ALWAYS use vise to secure workpiece.
27. Do not abuse cord. Never yank cord to disconnect it from the receptacle. Keep cord away from heat, oil, water and sharp objects.
28. NEVER stack workpieces on the table top to speed cutting operations. Cut only one piece at a time.
29. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
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INSTALLATION
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1. Handle latch
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1. Bolt
Bench mounting
002147
When the tool is shipped, the handle is locked in the lowered position by the handle latch. Release the handle latch by low­ering the handle slightly and turn the handle latch to the released position.
This tool should be bolted with four bolts to a level and stable surface using the bolt holes provided in the tool’s base. This will help prevent tipping and possible injury.
FUNCTIONAL DESCRIPTION
1. Blade guard
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CAUTION:
• Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
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Blade guard
When lowering the handle, the blade guard rises automati­cally. The guard is spring loaded so it returns to its original position when the cut is completed and the handle is raised. NEVER DEFEAT OR REMOVE THE BLADE GUARD OR
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THE SPRING WHICH ATTACHES TO THE GUARD.
In the interest of your personal safety, always maintain the blade guard in good condition. Any irregular operation of the blade guard should be corrected immediately. Check to assure spring loaded return action of guard. NEVER USE THE TOOL IF THE BLADE GUARD OR SPRING ARE DAM­AGED, FAULTY OR REMOVED. DOING SO IS HIGHLY DANGEROUS AND CAN CAUSE SERIOUS PERSONAL INJURY.
1. Blade guard
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1. Turn base
2. Kerf board
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1
002150
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If the see-through blade guard becomes dirty, or sawdust adheres to it in such a way that the blade is no longer easily visible, unplug the saw and clean the guard carefully with a damp cloth. Do not use solvents or any petroleum-based cleaners on the plastic guard.
If the blade guard is especially dirty and vision through the guard is impaired, use the supplied socket wrench to loosen the hex bolt holding the center cover. Loosen the hex bolt by turning it counterclockwise and raise the blade guard and center cover. With the blade guard so positioned, cleaning can be more completely and efficiently accomplished. When cleaning is complete, reverse procedure above and secure bolt. Do not remove spring holding blade guard. If guard becomes discolored through age or UV light exposure, con­tact a Makita service center for a new guard. DO NOT DEFEAT OR REMOVE GUARD.
Kerf board
This tool is provided with the kerf board in the turn base to minimize tearing on the exit side of a cut. If the kerf groove has not yet been cut in the kerf board by the factory, you should cut the groove before actually using the tool to cut a workpiece. Switch on the tool and lower the blade gently to cut a groove in the kerf board.
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2
1. Gear housing
2. Hex nut
3. Adjusting bolt
Maintaining maximum cutting capacity
This tool is factory adjusted to provide the maximum cutting capacity for a 355 mm (14) saw blade.
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When installing a new blade, always check the lower limit position of the blade and if necessary, adjust it as follows:
First, unplug the tool. Lower the handle completely. Loosen the hex nut at the rear of the gear housing. Use a screwdriver to turn the adjusting bolt until the periphery of the blade extends slightly below the top surface of the turn base at the point where the front face of the guide fence meets the top surface of the turn base.
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2
1
1. Top surface ot turn base
2. Periphery of blade
3. Guide fence
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1. Pointer
2. Latch spring
3. Miter scale
4. Grip
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002152
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With the tool unplugged, rotate the blade by hand while hold­ing the handle all the way down to be sure that the blade does not contact any part of the lower base. Re-adjust slightly, if necessary.
After adjusting, tighten the hex nut with the wrench while carefully holding the adjusting bolt in position with the screw­driver.
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At this time, make sure that the handle can be locked in the lowered position by turning the handle latch. If the handle cannot be locked so, turn the adjusting bolt so that the han­dle can be locked in the lowered position.
CAUTION:
After installing a new blade, always be sure that the blade does not contact any part of the lower base when the handle is lowered completely. Always do this with the tool unplugged.
Adjusting the miter angle
Loosen the grip by turning counterclockwise. Turn the turn base while pressing down the lock lever. When you have moved the grip to the position where the pointer points to the desired angle on the miter scale, securely tighten the grip clockwise.
CAUTION:
When turning the turn base, be sure to raise the handle fully.
After changing the miter angle, always secure the turn base by tightening the grip firmly.
Fence plate
The fence plate is designed to prevent smaller cutting scraps from jamming inside the blade case. The fence plate moves right or left automatically as the turn base is rotated.
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