Makita HM1304B User Manual

Page 1
Demolition Hammer
MODEL HM1304B
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
www.makitatools.com
003891
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SPECIFICATIONS
Model HM1304B
Blows per minute 1,450
Overall length 831 mm (32-3/4”)
Net weight 17 kg (37.5 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Wor k A re a
1.
Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci­dents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
tools create sparks which may ignite the dust or fumes.
3.
Keep bystanders, children, and visitors away while operating a power tool.
tractions can cause you to lose control.
2
Power
Dis-
Electrical Safety
4.
Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install a polarized outlet. Do not change the plug in any way.
tion eliminates the need for the three wire grounded power cord and grounded power supply system.
5.
Avoid body contact with grounded sur­faces such as pipes, radiators, ranges and refrigerators.
electric shock if your body is grounded.
There is an increased risk of
Double insula-
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6. Do not expose power tools to rain or wet conditions.
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
cords increase the risk of electric shock.
8. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
use and reduce the risk of electric shock.
Water entering a power tool will
Damaged
These cords are rated for outdoor
Personal Safety
9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.
operating power tools may result in serious personal injury.
10. Dress properly. Do not wear loose cloth­ing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
hair can be caught in moving parts.
11. Avoid accidental starting. Be sure switch is off before plugging in.
your finger on the switch or plugging in tools that have the switch on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on.
key that is left attached to a rotating part of the tool may result in personal injury.
13. Do not overreach. Keep proper footing and balance at all times.
balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection.
shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.
A moment of inattention while
Loose clothes, jewelry, or long
Carrying tools with
A wrench or a
Proper footing and
Dust mask, non-skid safety
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to a stable platform.
against your body is unstable and may lead to loss of control.
16. Do not force tool. Use the correct tool for your application.
job better and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it on or off.
with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons.
dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean.
tools with sharp cutting edges are less likely to bind and are easier to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser­viced before using.
caused by poorly maintained tools.
22. Use only accessories that are recom­mended by the manufacturer for your
Accessories that may be suitable for
model.
one tool, may become hazardous when used on another tool.
Holding the work by hand or
The correct tool will do the
Any tool that cannot be controlled
Tools are
Properly maintained
Many accidents are
SERVICE
23. Tool service must be performed only by qualified repair personnel.
tenance performed by unqualified personnel could result in a risk of injury.
Service or main-
3
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24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
USE PROPER EXTENSION CORD:
Make sure your extension cord is in good condition.
Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
AWG
SPECIFIC SAFETY RULES
USB009-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to hammer safety rules. If you use this tool unsafely or incorrectly, you can suffer seri­ous personal injury.
1. Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
make exposed metal parts of the tool “live” and shock the operator.
2. Wear ear protectors when using the tool for extended periods.
to high intensity noise can cause hearing loss.
3. Wear a hard hat (safety helmet), safety glasses and/or face shield. Ordinary eye or sun glasses are NOT safety glasses. It is also highly recommended that you wear a dust mask and thickly padded gloves.
Contact with a “live” wire will
Prolonged exposure
4
4. Be sure the bit is secured in place before operation.
5. Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident. Check tightness of screws carefully before operation.
6. In cold weather or when the tool has not been used for a long time, let the tool warm up for a while by operating it under no load. This will loosen up the lubrica­tion. Without proper warm-up, hammering operation is difficult.
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7. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
8. Hold the tool firmly with both hands.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the
tool only when hand-held.
11. Do not point the tool at any one in the area when operating. The bit could fly out and injure someone seriously.
12. Do not touch the bit or parts close to the bit immediately after operation; they may be extremely hot and could burn your skin.
13. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow mate­rial supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS
The followings show the symbols used for tool.
....................... volts
V
....................... amperes
A
..................... hertz
Hz
................ alternating current
....................Class II Construction
................revolutions or reciprocation per
.../min
................number of blow
minute
USD203-2
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FUNCTIONAL DESCRIPTION
003892
CAUTION:
Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
Switch action
1
2
1. Lock button
2. Switch trigger
ASSEMBLY
003893
5
4
1. Side handle
2. Nut
3. Projecting portion of side handle
4. Notch on set bolt
5. Set bolt
3
CAUTION:
Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
Switch can be locked in “ON position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.
To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then slide down the lock button. To stop the tool from the locked position, pull the switch trig­ger fully, then release it.
CAUTION:
Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
Side handle (auxiliary handle)
1
The side handle can be either freely swiveled or secured at one position for use during tool operation. Just loosen the nut to swivel the handle freely.
2
To secure the handle at a fixed position, first loosen the nut and swing the handle to the desired position for use. Then tighten the nut firmly. If the set bolt turns together with the nut when you secure the nut, see that the projecting portion of the side handle fits into the notch on the head of the set bolt.
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1. Bit with collar
2. Bit without coller
002928
Installing or removing the bit
1
This tool accepts bits either with or without a collar on its shank.
2
To install the bit, follow either procedure (1) or (2) described below.
(1) For bits with a collar
003894
1
2
3
45
1. Bit 2. Tool retainer
3. Tool holder 4. When the bit is inserted
5. When the bit is retained
Pivot the tool retainer back and slightly downward. Insert the bit into the tool holder as far as it will go. To securely retain the bit, return the tool retainer to its original posi­tion.
CAUTION:
Always assure that the bit is securely retained by attempting to pull the bit out of the tool holder after completing the above procedure.
(2) For bits without a collar
003895
1
2
3
45
1. Notched portion 2. Tool retainer shaft
3. Barrel 4. When the bit is inserted
5. When the bit is retained
Pivot the tool retainer back and slightly downward. With the notched portion of the bit facing the tool retainer shaft, insert the bit into the tool holder as far as it will go. Then pivot the tool retainer further downward toward the barrel to securely retain the bit.
7
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CAUTION:
6
Always assure that the bit is securely retained by attempting to pull the bit out of the tool holder after completing the above procedure.
The bit without a collar cannot be retained by the method shown in Fig.(1).
To remove the bit, follow the installation procedure in reverse.
OPERATION
MAINTENANCE
2
1
3
1. Commutator
2. Insulating tip
3. Carbon brush
1
Chipping/Scaling/Demolition
Hold the tool firmly with both hands. Turn the tool on and apply slight pressure on the tool so that the tool will not bounce around, uncontrolled. Pressing very hard on the tool will not increase the efficiency.
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
00114
Replacing carbon brushes
When the resin insulating tip inside the carbon brush is exposed to contact the commutator, it will automatically shut off the motor. When this occurs, both carbon brushes should be replaced. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
003896
Use a screwdriver to remove the holder cap plates.
2
1. Holder cap plate
2. Screwdriver
8
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1
1. Brush holder cap
2. Screwdriver
1 2
1. Hex wrench
2. Crank cap
1
1. Hammer grease
003897
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure
2
the brush holder caps.
Reinstall the holder cap plates firmly.
003898
Lubrication
This tool requires no hourly or daily lubrication because it has a grease-packed lubrication system. It should be relubri­cated after every 6 months of operation. Send the complete tool to Makita Authorized or Factory Service Center for this lubrication service. However, if circumstances require that you should lubricate it by yourself, proceed as follows.
Run the tool for several minutes to warm it up. Switch off and unplug the tool.
003899
Remove the crank cap using a hex wrench, then replenish with fresh grease (60 g; 2 oz). Use only Makita genuine ham­mer grease (optional accessory). Filling with more than the specified amount of grease (approx. 60 g; 2 oz) can cause faulty hammering action or tool failure. Fill only with the spec­ified amount of grease.
Reinstall the crank cap securely with the hex wrench.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
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ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Bull point
Cold chisel
Scaling chisel
Clay spade
Rammer
Safety goggles
Hammer grease
Steel carrying case
10
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Memo
11
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Memo
12
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Cut
Makita U.S.A., Inc.
14930 Northam Street La Mirada, CA 90638-5753
Fold
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
13
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MAIL THIS PORTION
Your answers to the following questions are appreciated.
1. This product was purchased from:
Home Center
Hardware/Lumber Store
Tool Distributor
Industrial Supply
Construction Supply
2. Use of the product is intended for:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Other ( )
5. Any comments:
DATE PURCHASED MODEL NO.
MONTH DAY YEAR
INTL. LAST NAME / COMPANY NAME
Other ( )
3. How did you learn about this product:
4. Most favored points are:
SERIAL NO.
Magazine
From Dealer
Newspaper
Store Display
Catalog
Design
Features
Size
Price
Makita Brand
Radio
Exhibition
From Friend
Previous Usage
Other ( )
Repair Service
Durability
Powe r
Other ( )
STATUS
Married
Single
SEX
MF
STREET ADRESS
CITY
AREA
S TATE
AGE:
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Paste Paste Paste Paste Paste Paste
14
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
ZIP CODE PHONE
Under 19 20-29 30-39 40-49 50-60 Over 60
CODE
Paste Paste Paste Paste Paste Paste Paste Paste
Paste Paste Paste Paste Paste Paste
Page 15
FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ARIZONA
3707 E. Broadway Rd., Ste. 6 Phoenix, AZ 85040 (602) 437-2850
CALIFORNIA
41850 Christy St. Fremont, CA 94538-5107 (510) 657-9881
14930 Northam St. La Mirada, CA 90638-5753 (714) 522-8088
1970 Fulton Avenue Sacramento, CA 95825 (916) 482-5197
7674 Clairemont Mesa Blvd. San Diego, CA 92111 (858) 278-4471
16735 Saticoy St., Ste. 105 Van Nuys, CA 91406 (818) 782-2440
COLORADO
11839 E. 51st Ave. Denver, CO 80239-2709 (303) 371-2850
FLORIDA
750 East Sample Road Pompano Beach, FL 33064 (954) 781-6333
GEORGIA
4680 River Green Parkway NW Duluth, GA 30096 (770) 476-8911
ILLINOIS
1450 Feehanville Dr. Mt. Prospect, IL 60056-6011 (847) 297-3100
MARYLAND
7397 Washington Boulevard, Suite 104 Elkridge, MD 21075 (410) 796-4401
MASSACHUSETTS
232 Providence Hwy. Westwood, MA 02090 (781) 461-9754
MINNESOTA
6427 Penn Ave. South Richfield, MN 55423 (612) 869-5199
MISSOURI
9876 Watson Road St. Louis, MO 63126-2221 (314) 909-9889
NEBRASKA
4129 S. 84th St. Omaha, NE 68127 (402) 597-2925
NEVADA
3375 S. Decatur Blvd. Suites. 22 - 24 Las Vegas, NV 89102 (702) 368-4277
NEW JERSEY
251 Herrod Blvd. Dayton, NJ 08810-1539 (609) 655-1212
NEW YORK
4917 Genessee Street Cheektowaga, NY 14225 (716) 685-9503
OREGON
828 19th Avenue, N.W. Portland, OR 97209 (503) 222-1823
PENNSYLVANIA
1704 Babcock Blvd. Pittsburgh, PA 15209 (412) 822-7370
PUERTO RICO
200 Guayama St. Hato Rey, PR 00917 (787) 250-8776
TENNESSEE
1120 Elm Hill P. Suile 170 Nashville, TN 372 (615) 248-3321
TEXAS
12801 Stemmons Fwy Ste. 809 Farmers Branch, TX 75234 (972) 243-1150
12701 Directors Dr. Stafford, TX 77477-3701 (281) 565-8665
3453 IH-35 North, Ste. 101 San Antonio, TX 78219 (210) 228-0676
WISCONSIN
Lincoln Plaza Shopping Ctr. 2245 S. 108th St. West Allis, WI 53227 (414) 541-4776
CUSTOMER’S RECORD
When you need service: Send complete tool (prepaid) to one of the Makita Factory Service Centers listed, or to an Authorized Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.
Date Purchased
Dealer’s Name & Address
Model No.
Serial No.
15
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WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
the tool has been abused, misused or improperly maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
884483-062
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
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