Makita HM1214C User Manual

T
ECHNICAL INFORMATION
Model No.
Description
HM1214C
CONCEPT AND MAIN APPLICATIONS
Model HM1214C is a 10kg-class demolition hammer adapted for SDS-MAX bits. The main features are as follows: AVT (Active dynamic vibration absorber) for reduced vibration during chipping Suppression of motor speed during no-load for reduced vibration when idling In-line tool design optimum for downward vertical applications High work efficiency
Specification
Dimensions: mm (")
Length (L)
Width (W)
Height (H)
PRODUCT
P 1/ 20
700 (27-1/2)
129 (5-1/8)
265 (10-3/8)
Voltage (V) Cycle (Hz)
110 120
220 230 240
Impacts per min: min-1=ipm
Shank type Adapted for SDS-MAX bits
Shank diameter: mm (")
Vibration absorption
Electronic control
Double insulation
Power supply cord: m (ft)
Net weight: kg (lbs)
AVT (Active dynamic
vibration absorber)
Vibration absorbing handle
Variable speed control by dial
Soft start
Constant speed control
Suppression of motor speed during no-load
Current (A)
15 14
7.8
7.8
7.8
50/60 50/60
50/60 50/60 50/60
Europe, Korea, Cyprus: 4.0 (13.1)
Other countries: 5.0 (16.4)
Continuous Rating (W) Input Output 1,510
--­1,510 1,510 1,510
950 - 1,900
18 (11/16)
Yes
No
Yes
Yes
Yes
Yes
Yes
Brazil: 2.0 (6.6)
11.7 (25.8)
700 700
750 750 750
Max. Output (W)
1,600 1,600
1,800 1,800 1,800
Weight according to
EPTA-Procedure 01/2003: kg (lbs)
12.3 (27.1)
Standard equipment
Side handle (D-shaped) ........... 1
Bit grease .................................. 1
Bull point .................................. 1
Note: The standard equipment for the tool shown above may vary by country.
Plastic carrying ........................ 1
Cleaning cloth .......................... 1
Optional accessories
Bull points Cold chisels Scaling chisels Scaling chisel (for Tile)
Grooving chisel Clay spade Bushing tool Rammer
Grease vessel (containing 30g hammer grease) Plastic carrying case Safety goggles Hammer service kit
P 2/ 20
Repair
CAUTION: Remove the hammer bit from the machine and disconnect the Machine from power source for safety before repair/ maintenance in accordance with the instruction manual!
[1] NECESSARY REPAIRING TOOLS
[2] LUBRICATIONS [2] - 1 Tool holder section
Fig. 1A
Code No. Description Use for
1R003 Retaining ring S pliers ST-2N Removing Ring spring 26
Pressing down Slide sleeve for easy removing of Ring spring 43
1R023
1R024
Pipe Ring (for Arbor press)
Press Tool (for Arbor press)
Assembling Helical gear 521R031
Bearing setting pipe 28-20.2
Removing Counter shaft1R045
Gear extractor (large)
Attaching to 1R045, when removing Counter shaft1R346
Center Attachment
Supporting Crank shaft for assembling Helical gear 521R165
Gear extractor (large)
Fitting Fluoride ring 28 on Impact bolt1R214
Taper sleeve
Removing / Assembling Crank shaft1R217
Ring 22
Removing M4 Hex socket head bolts1R228
1/4” Hex Shank bit for M4
Removing M6 Hex socket head bolts1R230
1/4” Hex Shank bit for M6
Removing M8 Hex socket head bolts1R231
1/4” Hex Shank bit for M8
Removing M8 Hex socket head bolts1R246
Round Bar for Arbor 18-100
Removing Retaining ring S-8 from Counter shaft1R291 Retaining ring S & R pliers
Disassembling AVT mechanism1R306
Ring spring removing Jig
Pressing down Flat washer 30 for easy removing Ring spring 261R363 Ring spring removing tool
Removing Ball bearing 6203LLB1R247
Round Bar for Arbor 20-100
Separating Cylinder 40 and Motor housing from Crank housing1R263
Bearing Extractor
Removing Ball bearing 6000DDW from Commutator end of Armature1R269
Bearing Extractor (small)
Removing Ball bearing
1R212 Tip for Retaining Ring Pliers Attaching to 1R003, when removing Ring spring 26
Item No.
Apply Makita grease N.No.2 to the following portions designated with the gray triangle to protect parts and product from unusual abrasion.
Description Portion to lubricate
Chuck cover
Tool holder section
1
13
14
5
6
8
Release cover
Change ring cover
Tool holder
1 Tool holder cap
Rubber ring 30
Chuck ring
Change ring
Rock ring
Tool retainer
Rip portion
Inside where Tool holder contacts
Inside where 8 Tool retainers contact
Inside which 14 Lock ring accepts
Its inside where Tool holder contacts
The belly portion where Hammer bit contacts
5
6
8
13
14
P 3/ 20
Repair
[2] LUBRICATIONS [2]-2 Hammer section
Apply Makita grease R.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.
Apply Makita grease N.No.1 and Makita grease R.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.
Fig. 1C
Item No. Description Portion to lubricate
Rubber ring 24
Piston
Connecting rod
Shoulder sleeve
Impact bolt
Cylinder section
Striker
24
25
35
25 Fluoride ring 28
35 Cylinder 40
24 X ring 21
Out side for smooth moving of Impact bolt in Tool holder
a
b Apply approx. 10g grease for smooth moving of Striker and Piston
a Apply approx. 10g grease for smooth moving of Striker and Impact bolt
b
44
44 Pin 12
Drum portion for smooth moving of Connecting rod
18
Barrel complete
a Inside of Tool holder guide which accepts Tool holder
b Inside of Barrel complete for smooth moving of Weight guide of AVT.
[2]-3 Gear and Crank section
Fig. 1B
Barrel and AVT mechanism
18
a
Tool holder guide (factory-assembled)
b
Counter weight
Compression spring 58
Cylinder guide
Slide sleeve
Weight guide, covering
Counter weight
35
Gear complete 34-48
Ball bearing 6304LLU
Crank shaft
65 Needle bearing 1613 Needle portion where Counter shaft is accepted
Helical gear 52
55
61
Item No. Description Portion to lubricate
55 Oil seal 20 Lip portion
approx. 50g Makita grease N.No.1
a little of Makita grease R No. 00
a little of Makita grease R No. 00
approx. 60g Makita grease R No. 00
Crank housing complete
61
Counter shaft
65
a
b
a Gear room for smooth engaging of Gears
b Crank room
Gear and Crank section
Fig. 1D
P 4/ 20
Repair
[3] DISASSEMBLY/ASSEMBLY [3]-1. Chuck section
DISASSEMBLING
Controller cover
Handle section
Tool holder cap
Ring spring 26
Flat washer 30
Pressing down Flat Washer 30 with 1R363, remove Ring spring 26.
1R363
Socket Wrench 13
Chuck cover
Release cover
slotted head screwdriver
You can stand the Machine for easy repairing of these sections.
Remove Tool holder cap.
Ring spring 26, Flat washer 30 and Tool holder come into sight.
Separating Handle section, remove Controller cover by disconnecting Controller’s connector from Brush holder unit. Electrical parts (Switch, Controller, Power supply cord) can be removed as a unit.
M6x30 Hex socket head bolt (4pcs.)
4x18 Tapping Screw (2pcs.)
Controller
Switch
Remove Handle section and Controller cover so that you can stand the machine for easy repairing of the section except Motor and Crank section. See Fig. 2. Chuck section can be disassembled as illustrated in Figs. 3 and 4.
Power supply cord
Fig. 2
Fig. 3
Fig. 4
Flat washer 30
Rubber ring 30
Chuck ring
1R212
The following parts can be removed.
Tool retainer
Spring guide
Tool retainer
Remove Tool retainer, pressing down Spring guide.
Remove Spring guide and Compression spring 56.
Remove Change ring cover. Change ring will come with it.
Spring guide
Compression spring 56
Change ring
Retaining ring WR-45
Retaining ring WR-45
Change ring cover
Change ring cover
Change ring
Remove Retaining ring WR-45. Change ring can be separated from Change ring cover.
P 5/ 20
Repair
[3] DISASSEMBLY/ASSEMBLY [3]-1. Chuck section
[3]-2. Barrel section
DISASSEMBLING
ASSEMBLING
Fig. 5
Fig. 6
(1) Do the reverse step of Disassembly. Refer to Figs. 4and 3. However, assemble Handle section before mounting Tool holder cap. (2) Assemble Tool holder cap as illustrated in Fig.5.
Put Tool holder cap on ground, and push Tool holder to Tool holder cap while making use of the machine weight.
Tool holder cap
(1) Remove Handle section and Controller cover to hold the machine upright. (Fig. 2) (2) Separate Barrel section from Crank housing complete, and remove Impact bolt from Barrel section. (Fig. 6) (3) Disassemble Cylinder and Striker as illustrated in Figs. 7 and 8.
M8x30 Hex socket head bolt (4pcs.)
No need to disassemble Chuck section.
Push the removed Barrel section with screwdriver inserted from Tool holder cap. Impact bolt can be removed from Barrel section.
Separate Barrel, Barrel cover and Chuck section from Crank housing complete as illustrated below.
M6x30 H.S head bolt with GM
Impact bolt
Rubber ring 24
Impact bolt
Shoulder sleeve
Rubber ring 24
Shoulder sleeve
1R023
Note: Even after removing Cylinder 40, do not lay Crank housing complete, Pin 6 (a component of AVT) can easily fall out of Crank housing complete.
1R023
Striker
Take out Striker from Cylinder 40, and Remove O ring 31.5 from Striker.
O ring 31.5
1R263
Cylinder 40
Pull off Pin 6 after removing Cylinder.
Put 1R023 onto Crank housing as illustrated below.
Remove Cylinder 40 and Pin 6, as illustrated below. The component parts of AVT come with Cylinder 40.
Fig. 7
Fig. 8
Components of AVT
P 6/ 20
Repair
[3] DISASSEMBLY/ASSEMBLY [3]-2. Barrel section (cont.)
DISASSEMBLING
ASSEMBLING
Crank housing side
Ring 45
O ring 36 (3pcs.)
Slide sleeve
Compression spring 58
Tool holder side
Remove O ring 36 and Ring 45 from Crank housing side of Cylinder 40 as illustrated below. Ring spring 43 still remains on the Cylinder as a stopper for Slide sleeve.
1R024
or
1R356
Fig. 9 Fig. 10
Fig. 11
O Ring 41
After removing Ring spring 43, the component parts of AVT are removed from Cylinder 40 as illustrated below.
Cylinder 40 Cylinder
guide
Weight guide
Counter weight
1R306
Pressing down Slide sleeve as illustrated below, remove Ring spring 43.
Ring spring 43
Slide sleeve
Ring spring 43
Component parts of AVT
Slide sleeve
(4) The components of AVT can be removed from Cylinder 40 (Figs. 9
(1) Assemble O ring 41 to Cylinder 40. And assemble the component parts of AVT. (Fig. 11) (2) Secure the component parts of AVT with Ring spring 43. (Fig. 10) (3) Assemble Ring 45 and 3 pcs. of O ring 36 to Cylinder 40. (Fig. 9) The assembling of Cylinder section is finished. And mount it to Crank housing as illustrated in Fig. 12.
Pin 6
Piston
Do not forget to assemble Pin 6 for AVT mechanism.
Aligning Cylinder hole to Piston, insert Cylinder into Crank housing complete by striking.
O ring 31.5
Facing O Ring 31.5 assembled side to Crank housing complete, insert Striker into Cylinder 40.
Striker
Fig. 12
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