Makita HM1201 Instruction Manual

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ENGLISH (Original instructions)
INSTRUCTION MANUAL
IMPORTANT: Read Before Using.
Demolition Hammer
007307
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ENGLISH (Original instructions)
SPECIFICATIONS
Model HM1201
Blows per minute 2,000 min-1
Overall length 480 mm
Net weight 9.1 kg
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
END009-1
Symbols
The following show the symbols used for the equipment. Be sure that you understand their meaning before use.
Read instruction manual.
ENE045-1
Intended use The tool is intended for chiselling work in concrete, brick, stone and asphalt as well as for driving and compacting with appropriate accessories.
ENF001-1
Power supply The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. This tool should be grounded while in use to protect the operator from electric shock. Use only three-wire extension cords which have three-prong grounding-type plugs and three-pole receptacles which accept the tool's plug.
GEA005-3
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always recommended.
Personal safety
11. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
12. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
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13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
14. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
15. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
17. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
18. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
19. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
GEB079-1
HAMMER SAFETY WARNINGS
1. Wear ear protectors. Exposure to noise can cause hearing loss.
2. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
3. Wear a hard hat (safety helmet), safety glasses
and/or face shield. Ordinary eye or sun glasses are NOT safety glasses. It is also highly recommended that you wear a dust mask and thickly padded gloves.
4. Be sure the bit is secured in place before operation.
5. Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident. Check tightness of screws carefully before operation.
6. In cold weather or when the tool has not been used for a long time, let the tool warm up for a while by operating it under no load. This will loosen up the lubrication. Without proper warm-up, hammering operation is difficult.
7. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
8. Hold the tool firmly with both hands.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the tool
only when hand-held.
11. Do not point the tool at any one in the area when operating. The bit could fly out and injure someone seriously.
12. Do not touch the bit or parts close to the bit immediately after operation; they may be extremely hot and could burn your skin.
13. Do not operate the tool at no-load unnecessarily.
14. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
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SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Switch action
1
003502
CAUTION:
Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns to the "OFF" position when released.
Do not tape, tie or otherwise secure the switch
trigger in the "ON" position. To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing side grip (auxiliary handle)
1
002900
The side grip swings around to either side, allowing easy handling of the tool in any position. Loosen the side grip by turning it counterclockwise, swing it to the desired position and then tighten it by turning clockwise.
Installing or removing the bit
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2
004870
Pivot the tool retainer to the side.(If it is difficult to move the tool retainer with your thumbs, tap it with a hammer.) Insert the bit into the tool barrel as far as it will go. Return the tool retainer to its original position to secure the bit. To remove the bit, follow the installation procedure in reverse.
OPERATION
Chipping/Scaling/Demolition
003205
Hold the tool firmly with both hands. Turn the tool on and apply slight pressure on the tool so that the tool will not bounce around, uncontrolled. Pressing very hard on the tool will not increase the efficiency.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
1. Bull point
2. Tool retainer
1. Side grip
1. Switch trigger
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Replacing carbon brushes
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001146
When the resin insulating tip inside the carbon brush is exposed to contact the commutator, it will automatically shut off the motor. When this occurs, both carbon brushes should be replaced. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a hex wrench to remove the holder band.
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007308
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
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002950
Lubrication
This tool requires no hourly or daily lubrication because it has a grease-packed lubrication system. It should be relubricated after every 6 months of operation. Send the complete tool to Makita Authorized or Factory Service Center for this lubrication service. However, if circumstances require that you should lubricate it by yourself, proceed as follows. Run the tool for several minutes to warm it up. Switch off and unplug the tool. Remove the crank cap using a Makita lock nut wrench 35 (optional accessory). Rest the tool on the table with the
bit end pointing upwards. This will allow the old grease to collect inside the crank housing.
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002963
Wipe out the old grease inside and replace with a fresh grease (30 g; 1 oz). Use only Makita genuine hammer grease (optional accessory). Filling with more than the specified amount of grease (approx. 30 g; 1 oz) can cause faulty hammering action or tool failure. Fill only with the specified amount of grease.
1
002964
Reinstall the crank cap and tighten with the lock nut wrench.
CAUTION:
Do not tighten the crank cap excessively. It is made
of resin and is subject to breakage. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Bull point
Cold chisel
Scaling chisel
Clay spade
Grooving chisel
1. Hammer grease
1. Lock nut wrench
2. Crank cap
1. Screwdriver
2. Brush holder cap
1. Hex wrench
2. Holder band
1. Commutator
2. Insulating tip
3. Carbon brush
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Rammer
Bushing tool
Lock nut wrench 35
Hex wrench
Safety goggles
Hammer grease
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Makita Corporation
www.makita.com
883380F7
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