Makita GA4552, GA4552R, GA5052, GA5052R Users Guide
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Angle Grinder
Meuleuse d’Angle
Esmeriladora Angular
GA4552
GA4552R
GA5052
GA5052R
DOUBLE INSULATION
DOUBLE ISOLATION
DOBLE AISLAMIENTO
Read before use.
À lire avant l’utilisation.
Lea antes de usar.
ENGLISH (Original instructions)
SPECIFICATIONS
Model: GA4552 GA4552R GA5052 GA5052R
Wheel diameter 115 mm (4-1/2″) 125 mm (5″) * 125 mm (5″)
Max. wheel thickness 7.2 mm (9/32″)
Spindle thread 5/8″
Rated speed (n) 11,000 /min
Overall length 325 mm (12-3/4″)
Net weight 2.4 - 2.8 kg
Safety class
• Due to our continuing program of research and development, the specications herein are subject to change
without notice.
• Specications may dier from country to country.
• The weight may dier depending on the attachment(s). The lightest and heaviest combination, according to
EPTA-Procedure 01/2014, are shown in the table.
For US only
* If you install optional wheel guard indicated as 4-1/2″ on the tool, 115mm (4-1/2″) wheels can be used.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
from sockets without earth wire.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listed below may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or BATTERYoperated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
(5.3 - 6.2 lbs)
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a Residual Current Device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic
elds (EMF) that are not harmful to the user.
However, users of pacemakers and other similar
medical devices should contact the maker of their
device and/or doctor for advice before operating
this power tool.
8. Do not touch the power plug with wet hands.
9. If the cord is damaged, have it replaced by the
manufacturer or his agent in order to avoid a
safety hazard.
2.5 - 2.8 kg (5.5 - 6.2 lbs)
/II
2 ENGLISH
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the o-position before connecting
to power source and/or BATTERY pack, picking up or carrying the tool. Carrying power tools
with your nger on the switch or energising power
tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a
second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA.
It is an employer's responsibility to enforce the
use of appropriate safety protective equipment
by the tool operators and by other persons in
the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and o. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or remove the BATTERY pack, if detachable, from the power tool before making any
adjustments, changing accessories, or stor-
ing power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may aect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool
for operations dierent from those intended could
result in a hazardous situation.
8. Keep handles and grasping surfaces dry,
clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected
situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may
result in personal injury.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other).
This plug will t in a polarized outlet only one way. If the
plug does not t fully in the outlet, reverse the plug. If it
still does not t, contact a qualied electrician to install
the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool to a
power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specied on the name-
plate of the tool. A power source with voltage greater
than that specied for the tool can result in SERIOUS
INJURY to the user- as well as damage to the tool. If in
doubt, DO NOT PLUG IN THE TOOL. Using a power
source with voltage less than the nameplate rating is
harmful to the motor.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size
to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord.
3 ENGLISH
Table 1: Minimum gage for cord
Ampere Rating Volts Total length of cord in feet
120V 25 ft. 50 ft. 100 ft. 150 ft.
220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.
More Than Not More Than AWG
0 A 6 A – 18 16 16 14
6 A 10 A 18 16 14 12
10 A 12 A 16 16 14 12
12 A 16 A 14 12 Not Recommended
9.
Grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-O Operations:
1.
This power tool is intended to function as a
grinder, sander, wire brush or cut-o tool. Read
all safety warnings, instructions, illustrations
and specications provided with this power tool.
Failure to follow all instructions listed below may
result in electric shock, re and/or serious injury.
2.
Operations such as polishing are not recom-
mended to be performed with this power tool.
Operations for which the power tool was not designed
may create a hazard and cause personal injury.
3.
Do not use accessories which are not specically
designed and recommended by the tool manufac-
turer. Just because the accessory can be attached to
your power tool, it does not assure safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and y apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
6.
Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
anges, the arbour hole of the accessory must t the
locating diameter of the ange. Accessories that do not
match the mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss of control.
7.
Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for chips
and cracks, backing pad for cracks, tear or excess wear,
wire brush for loose or cracked wires. If power tool or
accessory is dropped, inspect for damage or install an
undamaged accessory. After inspecting and installing an
accessory, position yourself and bystanders away from
the plane of the rotating accessory and run the power
tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
8.
Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appropri-
ate, wear dust mask, hearing protectors, gloves
and workshop apron capable of stopping small
abrasive or workpiece fragments. The eye pro-
tection must be capable of stopping ying debris
generated by various operations. The dust mask
or respirator must be capable of ltrating particles
generated by your operation. Prolonged exposure
to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may y away and
cause injury beyond immediate area of operation.
10.
Hold the power tool by insulated gripping surfaces only, when performing an operation where
the cutting accessory may contact hidden wiring
or its own cord. Cutting accessory contacting a "live"
wire may make exposed metal parts of the power tool
“live” and could give the operator an electric shock.
11.
Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
12. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
13.
Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
14. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
15. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
16. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which in
turn causes the uncontrolled power tool to be forced in the direc
tion opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel may
either jump toward or away from the operator, depending on
direction of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken.
4 ENGLISH
-
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-O Operations:
1. Use only wheel types that are recommended
for your power tool and the specic guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
adequately guarded and are unsafe.
2.
The grinding surface of centre depressed wheels
must be mounted below the plane of the guard lip.
An improperly mounted wheel that projects through the
plane of the guard lip cannot be adequately protected.
3.
The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed towards
the operator. The guard helps to protect the opera-
tor from broken wheel fragments, accidental contact
with wheel and sparks that could ignite clothing.
4.
Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-o wheel. Abrasive cut-o wheels are
intended for peripheral grinding, side forces applied
to these wheels may cause them to shatter.
5.
Always use undamaged wheel anges that are of
correct size and shape for your selected wheel.
Proper wheel anges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-o
wheels may be dierent from grinding wheel anges.
6.
Do not use worn down wheels from larger power
tools. Wheel intended for larger power tool is not suitable
for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specic for Abrasive
Cutting-O Operations:
1. Do not “jam“ the cut-o wheel or apply excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
the point of operation, is moving away from your
body, the possible kickback may propel the spinning wheel and the power tool directly at you.
3.
When wheel is binding or when interrupting a cut
for any reason, switch o the power tool and hold
the power tool motionless until the wheel comes to
a complete stop. Never attempt to remove the cuto wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel binding.
4. Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in
the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.
6. Use extra caution when making a “pocket cut”
into existing walls or other blind areas. The
protruding wheel may cut gas or water pipes, elec-
trical wiring or objects that can cause kickback.
Safety Warnings Specic for Sanding Operations:
1. Do not use excessively oversized sanding
disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger
sanding paper extending beyond the sanding
pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.
Safety Warnings Specic for Wire Brushing
Operations:
1. Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive
load to the brush. The wire bristles can easily
penetrate light clothing and/or skin.
2. If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard. Wire wheel
or brush may expand in diameter due to work load
and centrifugal forces.
Additional Safety Warnings:
1.
When using depressed centre grinding wheels,
be sure to use only berglass-reinforced wheels.
2. NEVER USE Stone Cup type wheels with this
grinder. This grinder is not designed for these
types of wheels and the use of such a product
may result in serious personal injury.
3. Be careful not to damage the spindle, the
ange (especially the installing surface) or the
lock nut. Damage to these parts could result in
wheel breakage.
4. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
5. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
6. Use the specied surface of the wheel to per-
form the grinding.
7. Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
9. Do not touch accessories immediately after
operation; it may be extremely hot and could
burn your skin.
10. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
5 ENGLISH
11. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
12. Use only anges specied for this tool.
13. For tools intended to be tted with threaded
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
14. Check that the workpiece is properly
supported.
15. Pay attention that the wheel continues to
rotate after the tool is switched o.
16. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure opera-
tor safety.
17. Do not use the tool on any materials contain-
ing asbestos.
18. When use cut-o wheel, always work with
the dust collecting wheel guard required by
domestic regulation.
19. Cutting discs must not be subjected to any
lateral pressure.
20. Do not use cloth work gloves during operation.
Fibers from cloth gloves may enter the tool, which
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
amperes
hertz
alternating current
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched o and unplugged before adjusting or
checking function on the tool.
Shaft lock
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
1
► 1. Shaft lock
NOTICE: Never actuate the shaft lock when the
spindle is moving. The tool may be damaged.
Switch action
CAUTION: Before plugging in the tool, always
check to see that the switch trigger actuates
properly and returns to the "OFF" position when
released.
CAUTION: Do not pull the switch lever forc-
ibly without pressing the lock-o button. The
switch may break.
To prevent the switch lever from accidentally pulled, a
lock-o lever is provided. To start the tool, pull the locko lever toward the operator, and then pull the switch
lever. Release the switch lever to stop.
alternating or direct current
rated speed
Class II Construction
revolutions or reciprocation per minute
diameter
2
1
► 1. Lock-o lever 2. Switch lever
6 ENGLISH
Unintentional restart proof
Only for model GA4552R / GA5052R
The tool does not start while pulling the switch lever
even when the tool is plugged. To start the tool, rst
release the switch lever. Then pull the lock-o lever, and
pull the switch lever.
NOTE: Wait more than one second before restarting
the tool when unintentional restart proof functions.
Soft start feature
Only for model GA4552R / GA5052R
Soft start feature reduces starting reaction.
For depressed center wheel, ap disc,
ex wheel, wire wheel brush / abrasive
cut-o wheel, diamond wheel
1. While pushing the lock lever, mount the wheel
guard with the protrusions on the wheel guard aligned
with the notches on the bearing box.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o and unplugged before carrying out
any work on the tool.
Installing side grip (handle)
CAUTION: Always be sure that the side grip is
installed securely before operation.
Screw the side grip securely on the position of the tool
as shown in the gure.
Installing or removing wheel guard
WARNING: When using a depressed center
wheel, ap disc, ex wheel or wire wheel brush,
the wheel guard must be tted on the tool so that
the closed side of the guard always points toward
the operator.
WARNING: Make sure that the wheel guard is
securely locked by the lock lever with one of the
holes on the wheel guard.
WARNING: When using an abrasive cut-o
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-o wheels.
3
2
1
► 1. Lock lever 2. Notch 3. Protrusion
2.
While pushing the lock lever toward A, hold down
the portions B of the wheel guard as shown in the gure.
B
B
A
1
2
► 1. Wheel guard 2. Hole
7 ENGLISH
NOTE: Push down the wheel guard straight.
Otherwise, you cannot secure the wheel guard.
3. While pushing the lock lever, rotate the wheel
guard toward C, and then, change the angle of the
wheel guard according to the work so that the operator
can be protected. Align the lock lever with one of the
holes in the wheel guard, and then release the lock
lever to lock the wheel guard.
C
1
4
2
3
► 1. Lock nut 2. Depressed center wheel 3. Inner
ange 4. Mounting part
To tighten the lock nut, press the shaft lock rmly so
that the spindle cannot revolve, then use the lock nut
wrench and securely tighten clockwise.
A
C
1
2
► 1. Wheel guard 2. Hole
To remove wheel guard, follow the installation procedure in reverse.
Installing or removing depressed
center wheel or ap disc
Optional accessory
WARNING: When using a depressed center
wheel or ap disc, the wheel guard must be tted
on the tool so that the closed side of the guard
always points toward the operator.
CAUTION: Make sure that the mounting part
of the inner ange ts into the inner diameter of
the depressed center wheel / ap disc perfectly.
Mounting the inner ange on the wrong side may
result in the dangerous vibration.
Mount the inner ange onto the spindle.
Make sure to t the dented part of the inner ange onto
the straight part at the bottom of the spindle.
Fit the depressed center wheel / ap disc on the inner
ange and screw the lock nut onto the spindle.
1
2
► 1. Lock nut wrench 2. Shaft lock
To remove the wheel, follow the installation procedure
in reverse.
Installing or removing ex wheel
Optional accessory
WARNING: Always use supplied guard when
ex wheel is on tool. Wheel can shatter during use
and guard helps to reduce chances of personal injury.
1
2
3
4
► 1. Lock nut 2. Flex wheel 3. Back up pad 4. Inner
ange
Follow instructions for depressed center wheel but also
use back up pad over wheel. See order of assembly on
accessories page in this manual.
8 ENGLISH
Installing or removing abrasive disc
Optional accessory
1
2
3
Operation with wheel/disc
15°
► 1. Sanding lock nut 2. Abrasive disc 3. Rubber pad
1. Mount the rubber pad onto the spindle.
2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
Hold the spindle with the shaft lock, and securely tighten
3.
the sanding lock nut clockwise with the lock nut wrench.
To remove the disc, follow the installation procedure in reverse.
NOTE: Use sander accessories specied in this man-
ual. These must be purchased separately.
OPERATION
WARNING: It should never be necessary to
force the tool. The weight of the tool applies adequate pressure. Forcing and excessive pressure
could cause dangerous wheel breakage.
WARNING: ALWAYS replace wheel if tool is
dropped while grinding.
WARNING: NEVER bang or hit grinding disc
or wheel onto work.
WARNING:
wheel, especially when working corners, sharp
edges etc. This can cause loss of control and kickback.
WARNING:
and other saw blades. Such blades when used on a grinder fre-
quently kick and cause loss of control leading to personal injury.
WARNING:
result in wheel explosion and serious personal injury.
CAUTION:
tact with the workpiece, it may cause an injury to operator.
CAUTION: Always wear safety goggles or a
face shield during operation.
CAUTION: After operation, always switch o
the tool and wait until the wheel has come to a
complete stop before putting the tool down.
CAUTION:
hand on housing and the other on the side grip (handle).
Avoid bouncing and snagging the
NEVER use tool with wood cutting blades
Continued use of a worn-out wheel may
Never switch on the tool when it is in con-
ALWAYS hold the tool rmly with one
Turn the tool on and then apply the wheel or disc to the
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
During the break-in period with a new wheel, do not
work the grinder in forward direction or it may cut into
the workpiece. Once the edge of the wheel has been
rounded o by use, the wheel may be worked in both
forward and backward direction.
Operation with abrasive cut-o /
diamond wheel
Optional accessory
WARNING: When using an abrasive cut-o
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-o wheels.
WARNING: NEVER use cut-o wheel for side
grinding.
WARNING: Do not "jam" the wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibility
of kickback, wheel breakage and overheating of the
motor may occur.
WARNING: Do not start the cutting operation
in the workpiece. Let the wheel reach full speed
and carefully enter into the cut moving the tool
forward over the workpiece surface. The wheel
may bind, walk up or kickback if the power tool is
started in the workpiece.
WARNING: During cutting operations, never
change the angle of the wheel. Placing side pres-
sure on the cut-o wheel (as in grinding) will cause
the wheel to crack and break, causing serious per-
sonal injury.
WARNING: A diamond wheel shall be oper-
ated perpendicular to the material being cut.
9 ENGLISH
1
2
3
4
Operation with wire cup brush
Optional accessory
CAUTION: Check operation of brush by run-
ning tool with no load, insuring that no one is in
front of or in line with brush.
CAUTION: Do not use brush that is damaged,
or which is out of balance. Use of damaged brush
could increase potential for injury from contact with
broken brush wires.
► 1. Lock nut 2. Abrasive cut-o wheel / diamond
wheel 3. Inner ange 4. Wheel guard for abrasive
cut-o wheel / diamond wheel
As for the installation, follow the instructions for
depressed center wheel.
The direction for mounting the lock nut and the
inner ange varies by wheel type and thickness.
Refer to the following gures.
When installing the abrasive cut-o wheel:
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44
► 1. Lock nut 2. Abrasive cut-o wheel (Thinner than 4
mm (5/32")) 3. Abrasive cut-o wheel (4 mm (5/32")
or thicker) 4. Inner ange
When installing the diamond wheel:
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23
44
1
► 1. Wire cup brush
Unplug tool and place it upside down allowing easy
access to spindle.
Remove any accessories on spindle. Thread wire cup
brush onto spindle and tighten with supplied wrench.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
brush. It may lead to premature breakage.
Operation with wire wheel brush
Optional accessory
CAUTION: Check operation of wire wheel
brush by running tool with no load, insuring that
no one is in front of or in line with the wire wheel
brush.
CAUTION: Do not use wire wheel brush that
is damaged, or which is out of balance. Use of
damaged wire wheel brush could increase potential
for injury from contact with broken wires.
CAUTION: ALWAYS use guard with wire
wheel brushes, assuring diameter of wheel ts
inside guard. Wheel can shatter during use and
guard helps to reduce chances of personal injury.
► 1. Lock nut 2. Diamond wheel (Thinner than 4 mm
(5/32″)) 3. Diamond wheel (4 mm (5/32″) or thicker)
4. Inner ange
10 ENGLISH
1
► 1. Wire wheel brush
Unplug tool and place it upside down allowing easy
access to spindle.
Remove any accessories on spindle. Thread wire wheel
brush onto spindle and tighten with the wrenches.
NOTICE:
which causes over bending of wires when using
wire wheel brush. It may lead to premature breakage.
Avoid applying too much pressure
Lanyard (tether strap) connection
15.
Use a locking carabiner (multi-action and screw gate
type). Do not use single action spring clip carabiners.
16.
In the event the tool is dropped, it must be tagged
and removed from service, and should be inspected
by a Makita Factory or Authorized Service Center.
17.
Only attach the lanyard with a locking cara-
biner. Do not attach the lanyard by looping or
knotting the lanyard. Do not use ropes or cords.
1
Safety warnings specic for use at height
Read all safety warnings and instructions. Failure to follow
the warnings and instructions may result in serious injury.
1.
Always keep the tool tethered when working "at
height". Maximum lanyard length is 2 m (6.5 ft).
The maximum permissible fall height for lanyard (tether strap) must not exceed 2 m (6.5 ft).
2. Use only with lanyards appropriate for this tool
type and rated for at least 4.0 kg (8.8 lbs).
3.
Do not anchor the tool lanyard to anything on your body or
on movable components. Anchor the tool lanyard to a rigid
structure that can withstand the forces of a dropped tool.
4. Make sure the lanyard is properly secured at
each end prior to use.
5. Inspect the tool and lanyard before each use
for damage and proper function (including
fabric and stitching). Do not use if damaged
or not functioning properly. The tool must be
repaired especially when a crack or a red line
appears around the hole for the lanyard.
6. Do not wrap lanyards around or allow them to
come in contact with sharp or rough edges.
7.
Fasten the other end of the lanyard outside the
working area so that a falling tool is held securely.
8.
Attach the lanyard so that the tool will move away
from the operator if it falls. Dropped tools will swing on
the lanyard, which could cause injury or loss of balance.
9.
Do not use near moving parts or running machinery.
Failure to do so may result in a crush or entanglement hazard.
10. Do not carry the tool by the attachment device
or the lanyard.
11. Only transfer the tool between your hands
while you are properly balanced.
12.
Do not attach lanyards to the tool in a way that keeps
guards, switches or lock-os from operating properly.
13. Avoid getting tangled in the lanyard.
14.
Keep lanyard away from the cutting area of the tool.
► 1. Hole for lanyard (tether strap)
MAINTENANCE
CAUTION: Always be sure that the tool is
switched o and unplugged before attempting to
perform inspection or maintenance.
NOTICE:
or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY,
repairs, any other maintenance or adjustment should
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
Air vent cleaning
The tool and its air vents have to be kept clean. Regularly clean the
tool's air vents or whenever the vents start to become obstructed.
► 1. Exhaust vent 2. Inhalation vent
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Never use gasoline, benzine, thinner, alcohol
1
2
OPTIONAL ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool spec-
ied in this manual. The use of any other accessories or attachments might present a risk of injury to persons.
Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
1
2
3
22
3
6
10
8
9
11
12
4
7
5
NOTE: Some items in the list may be included in the tool package as standard accessories. They may dier from
country to country.
MAKITA LIMITED WARRANTY
Please refer to the annexed warranty sheet for the
most current warranty terms applicable to this product.
If annexed warranty sheet is not available, refer to the
warranty details set forth at below website for your
respective country.
5
- 115 mm (4-1/2″) model 125 mm (5″) model
1 Side grip
2 Wheel Guard (for grinding wheel)
3 Inner ange
4 Depressed center wheel / Flap disc
5 Lock nut
6 Back up pad
7 Flex wheel
8 Rubber pad 100 Rubber pad 115
9 Abrasive disc
10 Sanding lock nut
11 Wire wheel brush
12 Wire cup brush
13 Wheel Guard (for cut-o wheel)
14 Abrasive cut-o wheel / Diamond wheel
- Lock nut wrench
- Dust cover attachment
United States of America: www.makitatools.com
Canada: www.makita.ca
Other countries: www.makita.com
12 ENGLISH
13
3
14
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