Makita G7301R, G7300R User Manual

GENERATOR
G7300R G7301R
INSTRUCTIONS FOR USE
3ZZ9990180
カナダ
FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is
applicable in all States, except the State of California
Makita U.S.A. Inc., La Mirada, California, (herein "MAKITA") warrant(s) to the initial retail purchaser and each subsequent owner, that this Nonroad engine (herein "engine") has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the Makita Factory Service Center or Service Center authorized by MAKITA will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
EMISSION COMPONENT DEFECT WARRANTY PERIOD
The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of 2 years.
PARTS COVERED
Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or
pressure regulator or fuel injection system).
(ii) Air/fuel ratio feedback and control system,
if applicable.
(iii) Cold start enrichment system, if
applicable.
(iv) Regulator assy (gaseous fuel, if
applicable)
(2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter.
OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest Makita Factory Service Center or Service Center authorized by MAKITA. Bring your sales receipts indicating date of purchase for this engine. The Makita Factory Service Center or Service Center authorized by MAKITA will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the property of MAKITA.EPA - MAKITA FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY-continued
(3) Ignition System
(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if
applicable.
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and
assemblies.
(iii) Filter lock assy (gaseous fuel, if
applicable)
ENGLISH
WHAT IS NOT COVERED
*Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the
Makita Factory Service Center or Service Center authorized by MAKITA during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.
*The replacement parts used for required maintenance services.
*Consequential damages such as loss of time, inconvenience, loss of use of the engine
orequipment, etc.
*Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
*Any non-authorized replacement part, or malfunction of authorized parts due to use of non-
authorized parts.
OWNER'S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. MAKITA recommends that you retain all receipts covering maintenance on your engine, but MAKITA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the engine owner, you should however be aware that MAKITA may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your engine to the nearest Makita Factory Service Center or Service Center authorized by MAKITA when a problem exists.
If you have any questions regarding your warranty rights and responsibilities, you should contact the Makita Warranty Department at 1-800-4-MAKITA for the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS
You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine. MAKITA reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL ; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY THE MAKITA FACTORY SERVICE CENTER OR SERVICE CENTER AUTHORIZED BY MAKITA. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by MAKITA are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by MAKITA in their performance and durability.
HOW TO MAKE A CLAIM
All repair qualifying under this limited warranty must be performed by a Makita Factory Service Center or Service Center authorized by MAKITA. In the event that any emission-related part is found to be defective during the warranty period, you shall notify Makita Warranty Department at 1-800-4-MAKITA and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed.
FACTORY SERVICE CENTERS IN CANADA
BRITISH COLUMBIA
RICHMOND (Vancouver Regional Office) 11771 Hammersmith Way, Richmond, V7A.5H6 Tel. 1.800.663.0909 or 604.272.3104 Fax.604.272.5416
COQUITLAM Unit 103. 2131 Hartley Avenue, Coquitlam, V3K.2Z3 Tel. 604.525.7434 or 1.800.266.7738 Fax.604.525.7435
ALBERTA
CALGARY #8-6115 Fourth Street S.E., Calgary, T2H.2H9 Tel. 1.800.267.0445 or 403.243.3995 Fax.403.287.3044
EDMONTON 11614-149 Street, Edmonton, T5M.3R3 Tel. 1.888.455.6644 or 780.455.6544 Fax.780.451.4877
SASKATCHEWAN
SASKATOON 206A-2750 Faithful Avenue, Saskatoon, S7K.6M6 Tel. 1.888.931.0111 or 306.931.0111 Fax.306.931.4574
MANITOBA
WINNIPEG 1670 St. James Street, Winnipeg, R3H.0L3 Tel. 1.800.550.5073 or 204.694.0402 Fax.204.694.5782
ONTARIO
LONDON 317 Adelaide Street S., Unit 117, London, N5Z.3L3 Tel. 1.800.571.0899 or 519.686.3115 Fax.519.686.4347
MISSISSAUGA 6350 Tomken Road, Unit 8 Mississauga, L5T.1Y3 Tel. 1.888.221.9811 or 905.670.7255 Fax.905.670.0120
OTTAWA (Nepean) 210 Colonnade Road S, Unit #10, Ottawa (Nepean), K2E.7L5 Tel. 1.888.560.2214 or 613.224.5022/5088 Fax.613.224.2360
WHITBY (Toronto Head Office) 1950 Forbes Street, Whitby, L1N.7B7 Tel. 1.800.263.3734 or 905.571.2200 Fax.905.433.4779
QUÉBEC
ST. LEONARD (Montréal Bureau Régional) 6389 Boul, Couture, St. Leonard, H1P.3J5 Tél. 1.800.361.7049 or 514.323.1223 Fax.514.323.7708
VILLE ST. LAURENT 1140 Rue Bégin, Ville St. Laurent, H4R 1X1 Tél. 1.888.745.5025 or 514.745.5025 Fax.514.745.6141
LES SAULES 1200 St. Jean Baptiste, Unit 106, Québec (Les Saules), G2E.5E8 Tél. 1.800.663.5757 or 418.871.5720 Fax.418.871.6684
NOVA SCOTIA
DARTMOUTH 202 Brownlow Avenue, Dartmouth,B3B.1T5 Tel. 1.888.625.4821 or 902.468.7064 Fax.902.468.3551
ENGLISH
FOREWORD
Thank you for purchasing a Makita generator.
This manual covers operation and maintenance of the Makita generators. All information in this publication is based on the latest production information available at the time of approval for printing.
Pay special attention to statements preceded by the following words:
WARNING
Indicates a strong possibility of severe personal injury, loss of life and equipment damage if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
NOTE:
Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult an authorized dealer or service shop
ENGLISH
WARNING
The generator is designed to give safe and dependable service if operated according to instructions.
Do not operate the generator before you have read and understood the instructions. Failure to do so could result in death, personal injury or equipment damage.
CONTENTS
1. SAFETY PRECAUTIONS
2. SPECIFICATIONS
3. COMPONENTS
4. PRE-OPERATION CHECKS
5. OPERATING PROCEDURES
6. WATTAGE INFORMATION
7. SPARK ARRESTER
8. MAINTENANCE SCHEDULE
9. "HOW-TO" MAINTENANCE
10. PREPARATION FOR STORAGE
11. TROUBLESHOOTING
12. WIRING DIAGRAM
13. OPTIONAL PARTS
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1. SAFETY PRECAUTIONS
Please make sure you review each precaution carefully.
WARNING
Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe it off and let dry before starting the engine.
WARNING
Do not place in flammables near the generator. Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables near the generator.
WARNING
Do not operate the generator inside a room, cave, tunnel, or other insufficiently ventilated area. Always operate it in a well-ventilated area, otherwise the engine may become overheated, and the poisonous carbon monoxide gas contained in the exhaust gases will endanger human lives. Keep the generator at least 1 meter (3 feet) away from any structure or building during use. If the generator must be used indoors, the area must be well-ventilated and extreme caution must be taken regarding the discharge of exhaust gases.
1m
1m
ENGLISH
WARNING
Do not enclose the generator nor cover it with a box. The generator has a built-in forced air cooling system, and may become overheated if it is enclosed. If generator has been covered to protect it from the weather during non use, be sure to remove it and keep it well away from the area during generator use.
WARNING
Operate the generator on a level surface. It is not necessary to prepare a special foundation for the generator. However, the generator will vibrate on an irregular surface, so choose a level place without surface irregularities. If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over, causing a hazardous situation. Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case, piston seizure may occur even if the oil is above the upper level.
WARNING
Pay attention to the wiring or extension cords from the generator to the connected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately.
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WARNING
Do not operate in rain, in wet or damp conditions, or with wet hands. The operator may suffer severe electric shock if the generator is wet due to rain or snow.
WARNING
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with water.
WARNING
Be extremely careful that all necessary electrical grounding procedures are followed during each and every use. Failure to do so can be fatal.
WARNING
Do not contact the generator to a commercial power line. Connection to a commercial power line may short circuit the generator and ruin it or cause electric shock hazard. Use the transfer switch for connecting to domestic circuit.
WARNING
No smoking while handling the battery. The battery emits flammable hydrogen gas, which can explode if exposed to electric arcing or open flame. Keep the area well-ventilated and keep open flames/sparks away when handling the battery.
WARNING
Engine becomes extremely hot during and for some time after operation. Keep combustible materials well away from generator area. Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result.
WARNING
Keep children and all bystanders at a safe distance from work areas.
WARNING
It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all instruction manuals and literature in a safe place for future reference.
WARNING
Use only "LISTED" extension cords. When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use". Extension cords, when not in use should be stored in a dry and well ventilated area.
WARNING
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use,
before servicing, adjusting, or installing accessories and attachments.
CAUTION
Make sure the engine is stopped before starting any maintenance, servicing or repair.
NOTE :
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.
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2. SPECIFICATIONS
MODEL
Type
AC Output
Rated voltage
Rated Frequency
Rated current
Rated power factor
Safety device ; type
DC Output
Rated voltage
Rated current
Safety device ; type
Ground system
Model
Type
Displacement
Rated output
Fuel
Fuel tank capacity
Engine Generator
Rated continuous operation [APPROX.] Hours
Engine oil capacity
Spark plug
Starting system
Length
Width
Hight
Dimension
Dry weight
V
Hz
A
VARated output
V
A
mL
kW / rpm
L
L
mm
mm
mm
kg
G7300R
Brush Type,Self Exciting,2-Poles,Single Phase
AVR type
120 / 240
60
50 / 25
6000
1.0
Current breaker
12
8.3
Current breaker
Neutral ground (Neutral bonded to frame)
Forced Air-cooled,4-cycle,single cylinder OHV type Gasoline engine
404
7.0 / 3,600
Automotive Unleaded Gasoline
27.5
7.0
1.2
BPR6ES (NGK)
Recoil starter Electric and Recoil starter
530
530
G7301R
EH41DS EH41D
860690
9590
ENGLISH
Valve clearance (Intake and Exhaust) mm
Note ; Specifications are subject to change without notice.
−3−
0.1±0.03
3. COMPONENTS
(
FUEL COCK
AIR CLEANER
RECOIL STARTER
EARTH (
GROUND
TERMINAL
)
)
TANK CAPFUEL STRAINER
FUEL GAUGE
CONTROL
PANEL
OIL GAUGE (OIL FILLER)
OIL SENSOROIL DRAIN PLUG
FUEL TANK
CHOKE LEVER
MUFFLER COVER
EXHAUST OUTLET
SPARK PLUG
CAP
−4−
CONTROL PANEL
KEY SWITCH (Electric starter model)
HOUR METER
IDEL CONTROL SWITCH
ENGINE SWITCH (Recoil starter model)
VOLTMETER
FULL POWER SWITCH
AC CIRCUIT BREAKER
PILOT LAMP
AC CIRCUIT BREAKER
AC RECEPTACLE
EARTH (GROUND) TERMINAL
ENGLISH
DC CIRCUIT BREAKER
DC OUTPUT
TERMINAL
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4. PRE-OPERATION CHECKS
CHECK ENGINE OIL.
Before checking or refilling oil, be sure generator is located on stable and level surface with engine stopped.
Remove oil filler cap and check the engine oil level.
If oil level is below the lower level line, refill with suitable oil (see table) to upper level line. Do not screw in the oil filler cap when checking oil level.
Change oil if contaminated. (See "How-To" Maintenance.)
Oil capacity : 1.2 liters
OIL GAUGE (OIL FILLER)
OIL FILLER NECK
UPPER LEVEL
UPPER LEVEL
LOWER
LEVEL
Recommended engine oil :
Use 4-stroke automotive detergent oil of API service class
(SG, SH or SJ is
grade recommended). 10W-40 is recommended for general, all-temperature use. If single viscosity oil is used, select the appropriate viscosity for the average temperature in your area.
SE or higher
SAE 10W-30 or
Single grade
Multigrade
Ambient temperature
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LOWER LEVEL
5W
10W
20W
#20
10W
-
10W
30
#30
#40
-
40
CHECK ENGINE FUEL.
WARNING
Do not refuel while smoking or near open flame or other such potential fire hazards. Otherwise fire accident may occur.
Check fuel level at fuel level gauge.
If fuel level is low, refill with automotive unleaded gasoline only. This engine is certified to operate on automotive unleaded gasoline.
Be sure to use the fuel filter screen on the fuel filter neck.
Fuel tank capacity : 27.5 liters
FUEL FILTER SCREEN
TANK CAP
EMPTY FULL
ENGLISH
EF
WARNING
Make sure you review each warning in order to prevent fire hazard.
Do not refill tank while engine is running or hot.
Close fuel cock before refueling with fuel.
Be careful not to admit dust, dirt, water or other foreign objects Into fuel.
Wipe off spilt fuel thoroughly before starting engine.
Keep open flames away.
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