Makita EB7650TH, EB7650THG, EB7650WH Technical Information

Dimensions: mm (“)
Length (L)
332 (13-1/8)
Width 1 (W1)
460 (18-1/8)
Width 2 (W2)
510 (20)
Height (H)
480 (18-7/8)
Model
Specification
4-stroke, single-cy linder, air-cooled
(Makita EH075F1)
Displacement: cm³ (cu.in)
75.6 (4.6)
Fuel
Straight u nleaded g asolin e*1 (E 0 to E10* 2)
Max output: kW (PS)
2.7 (3.7) [at 7,000 minˉ¹]
Max torque: N.m
4.4 [at 5,000 minˉ¹]
at max out put pow er
7,100
at no load
2,800
SAE10W-30,
(4-stroke eng ine oil for automobile)
Carburetor
Diaphragm
Starting system
Easy start (Spring-assisted recoil starter)
No
Decompression valve
Yes
Spark plug
NGK CMR6A
Primer pump
Yes
Fuel tank capacity: L (US oz )
1.9 (64)
Throttle location
Tube-mounted
Hip-mounted
End nozzle 90-60
89 (200)
End nozzle 90-70
81 (181)
End nozzle 90-60
90 (201)
End nozzle 90-70
81 (182)
End nozzle 90-60
17 (607)
End nozzle 90-70
19 (682)
End nozzle 90-60
17 (611)
End nozzle 90-70
19 (682)
Dry weight: kg (lbs)
10.8 (23.8)
11.0 (24.3)
T
ECHNICAL INFORMATION
July 2015
OFFICIAL USE
for A SC & Sales Shop
P 1 /35
PRODUCT
Petrol Blower
CONCEPT AND MAIN APPLICA TIONS
Model No.
Description
S
S
O
EB7650TH/ EB7650THG
EB7650WH
EB7650TH/ EB7650THG/ EB7650WH
Models EB7650 TH/ EB7650TH G/ EB7650WH a re Petrol blow ers equip ped wit h
75.6cm³ 4-stroke engine in compliance with strict exhaust emission regulations. These products are ideal for professional use with the following features:
• Higher air speed and larger air volume than our current model BBX7600 for excellent operation effici ency
• Cushioning back padding and shoulder straps well-ventilated for effective sweat evaporati on to provide m ore comf ort Model EB7650TH features tube-mounted throttle while EB7650WH features hip-mounted throttle. Model EB7650THG is E25 compatible.
pecification
EB7650TH/ EB 7650THG EB7650WH
Type
Engine
Speed: minˉ¹ = rpm
Engine oil
Max air speed: m/s*3
Max air volume: m³/min*3
*1 "Straight" means "not mixed with engine oil". *2 EB7650THG: E25 *3 Actual m easured value
tandard equi pment
Oil bottle set*4 Flexible pipe End nozzle 90-60 Long pipe 90 Box wrench 16 Swivel pipe End nozzle 90-70 Driver Hose clamp Flat nozzle 90
*4 W ith engine oil contained for some countries. Note: The standard equipment may vary by country or model variation.
ptional accessories
Short pipe 90 Hip belt set
Long pipe 90
Short pipe 9 0
Long pipe 90
Short pipe 9 0
Class SF or higher of A PI Classification
P 2/ 35
Repair
CAUTION: R epair the mach ine in acco rdance with “Ins tructio n manual” or “Safety instructions”.
Index [1] NECESSARY REPAIRING T OOLS P 2 [2] GASKETS AND LUBRICA TION P 3 [3] DISASSEMB LY/ASSEM BLY P 4-28 [3]-1. W arning P 4 [3]-2. Blower Section (Band Completes L and R, Frame and Fan) P 4-9 [3]-3. Throttle Lever Section P 10-12 [3]-4. Engine Section (Rocker Arm, Valve Portion, and Cam gear Portion) P 13-17 [3]-5. Air Cleaner Case P 17 [3]-6. Carburetor P 18-20 [3]-7. Flywheel P 21 [3]-8. Ignition System P 21-22 [3]-9. Crankcase P 23-27 [3]-10. Completion Inspection Che ck Poi nts P 28
[1] NECESSARY REPAIRING T OOLS
Code No. Description Use for
1R005 Retaining ring pliers R T -2N Attaching/removing Cot ter (u sed tog ether w ith 1R 389) 1R070 Tachometer Engin e speed check 1R181 Ignition checker Diagnosis of Ignition coil 1R229 1/4” hex. Shank bit for M5 Loosening/tightening M5 Hex socket head bolts 1R288 Screwdriver magnetizer Attaching/removing Cotter 1R306 Ring spring removing jig Attaching/removing Cotter 1R311 Retaining ring pliers Removing/inserting tubes 1R364 Flywheel puller Removing Flywheel 1R366 Feeler gauge set Adjusting gaps of Spark plug, Rocker arm, an d Ignition coil 1R389 Cotter removal attachment Attaching/removing Cot ter (u sed tog ether w ith 1R 005)
1R402-A Digital tester Diagnosis of Ignition coil
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P 3/ 35
Tips of valves
Outer circumference of Cam lifter
Outer circumference of Push rods
Outer circumference of O-rings 17
17
20
Remove grease.
Sliding part s inside the engine
Sealing lips of Oil seals
[2] GASKETS AND LUBRICA TION
After removing the gasket s, completely remove any residue. When reassembling, replace the gaskets with new ones. Use parts cleaner or the li ke to rem ove grease from the mating surface of Cylinder and Crankcase and then apply Liqu id gasket
ThreeBond 1215 as drawn below
.
Apply a small amount of 4-s troke engine oil to each part in dicated by in the following diagrams when assembling the parts. Apply Makita grease N No.2 to the sealing lips of Oil seals and outer circumf erence of O rings 17 and 20 of the anti-icing valve portion
indicated by .
Apply Makita grease N No.2 to the outer circumferen ce of the O ring of Elbow. When attaching Flywheel, use parts clean er or the lik e to remov e the grease from the tapered part.
and 20 of the anti-icing valve p ortion
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P 4/ 35
Fig. 1
Pull out the band as shown above.
Position the buck le vertica lly and then remove it.
Turn t he ce nter of Lock rivet with a Phillips scr ewdriv er to loose n it a
[3] DISASSEMB LY/ASSEM BLY [3]-1. W arning
There is a risk of a burn injury immediately after the engine is stopped. So wait until the engine has completely cooled
before performing the work.
Completely remove all fuel from the inside of Fuel tank and Carburetor before performing the work. [No open flames] Remove the engine oil before performing the work. Perform the work on a solid workbench in a place where dust, dirt, etc. will not enter inside. Remember how and where the parts were assem bled when disas sembling th e product and take c are not to m ake a mis take
when assembling the product.
Prepare boxes so that you can store the parts in groups when disassembling the product.
Handle the removed parts carefully and clean and w ash them properly. If a bolt or screw cann ot be loosened, do n ot apply excessive force. Use an impact d river or sim ilar tool. Be sure to tighten bolts and screws to the specified tightening torque values. After assembling the main parts, turn the engine by hand to check that there is no abnormality or looseness.
[3]-2. Blower Section (Band Completes L and R, Frame and Fan)

Disassembly

(1) Remove Band completes L and R and Hip belt. Remove each of the fixing parts as shown in Fig. 1.
little and then re move it.
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P 5/ 35
Fig. 4
Fig. 2
(a)
Fig. 3
(b)
(c)
Guard
(c)
Loosen this screw only whe n remov ing
Fig. 5
Disconnect (e) from (f ).
(e)
2. Return Throttle
position a nd rem ove
1. Pull Throttle lev er
place with a finger.
(f)
Disconnect (e) from (d) a nd (g).
(d)
For Model EB7650WH,
(g)
Disconnec t the wire f rom the
M5-10 Hex nut
(2) Loosen three M5x20 Pan head screws and then remov e Recoil starter (a). (Fig. 2) (3) Loosen f our 5x20 Tapping screws and then remove Engine cover (b). (Fig. 3)
(4) Remove six M5x16 Hex socket head bolts from th e bottom and front of Frame (c). (Fig. 4)
Guard.
(5) Lift up Fuel tank and disconnect the earth wire of Ignition coil from the brass M5-10 Hex nut beneath Fuel tank. (Left photo of Fig. 5) (6) Disconnect Ignition coil at the bullet te rminals (d) (Center photo of Fig. 5), then disconnect Control cabl e (e) from Carburetor (f)
(Right photo of Fig. 5), and then rem ove the integrated Control cable (e) and Lead unit from Front volut e case (h). In th e case of EB7650WH, remove Con trol ca ble (e) f rom Clip (g). (Center photo of Fig. 5)
earth terminal.
(7) Remove the engine, Volute case and Fuel tank together and then replace Frame (c).
lever to its or iginal
remove (e) from (g).
the wire end.
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and then hold it in
P 6/ 35
(j)
(i)
Fig. 6
3
(h)
2
1
4
(k)
Upper
Lower
Fig. 7
Fig. 8
(8) Turn four Compression spri ngs 22 (the u pper tw o are sh orter than the lower two) used as vibration damper countercl ockwise and then
remove them. (Fig. 6)
(9) Loosen eleven 5x20 Tapping screws and then remove Rear volute case (i). Rem ove Elbow (j) together with it. (Fig. 7)
(10) Loosen the four M6x25 Hex socket head bolts and then remove fan (k). (Fig. 8)
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P 7/ 35
Protrusion
(b)
Slide Ru bber r ing all the w ay onto each
(a)
(c)
Place the bullet te rminals and
Fig. 9
Fig. 10
Assembly
(1) Tighten the four fan fixing screws in a criss-cross pattern (the order shown in Fig. 8). (2) Screw Compression springs 22 all the way onto Spring holders. The two shorter ones should be at the top (of Rear volute cas e) and the
two longer on es shou ld be at the bottom (of Front volute case). (Fig. 6) If Rubber rings at the bottom h ave been removed, att ach them as shown in the photo on the right of Fig. 9 and then screw the springs onto Spring holders.
Spring hol der w ith the flang ed e nd of the ring facing Front volute case.
(3) Attach Elbow (a) wit h the prot rusi on position ed as s how n in Fig. 9 so that you can rotate Elbow from the front
of the machine and then secure Rear volute case (b) with eleven Tapping screws 5. (Fig. 7)
(4) Attach Frame, then connect Carburetor to Control cable, then connect the bullet terminals and earth wire of
Ignition coil and then secure Guard. (Figs. 4 and 5) Place the bullet terminals in place as shown in Fig. 5 (d) while taking care that it w ill not become pinched
in the engine cover. Place corrugated tube (c) of Model EB7650TH in place as shown in Fig. 10.
line filter in this space, if used.
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P 8/ 35
Left
Right
Twist 90 degrees
Carry out disassembly and assembly
he lever
Insert al ong the gui des
Recoil starter
Three M5x2 0
(d)
Oil guard: Cylinder block
assembly
Choke lever
Four 5x20
Fig. 11
Fig. 12
(5) When fitting Engine cover complete (d), f ollow the instructions described in Fig. 11. Make sure that Carburetor gasket is on the inner
side of the rib inside Engine cover complete and that Plug cover is not pinched.
Align the fixing screw boss positions and then fit the cover and secure it in place with the four screws. (Fig. 3)
Attach before f itting Engine cover complete.
Pan head screws
(6) Secure Band completes L and R with the fixing parts by reversing the disassembly procedure shown in Fig. 1 while taking care not to mix
them up.
with Choke lever raised or t will catch on the engine cover .
Tapping screws
Twist the bands; Band complete R by 90 degrees clockwis e and Band com plete L by 90 degrees counterclo ckwise viewed from the top, and then attach them . (Fig. 12)
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P 9/ 35
Fuel tank
Coil spring 8
(e)
Slide (f) all the way
Spiral tube 6-100
Tube 3-370 (transpare nt bl ue)
Tube 3-370 (black)
Inside of Fuel Tank
Hose clamp
Filter
Tube 3-370 (black)
Tube 3-370
Slide (f) all the way
Fig. 13
Fig. 14
(7) When the tubes have been disconn ected from Fuel tank during disassembly, connect them as shown in Figs. 13 and 14.
Cover the two tubes coming out of Fuel tank, individually, with Spiral tube 6-100, then cover the tube of Breather (e) w ith the coil spring 8 and then slide Tube guard 20-102 (f) all the way to cover the tubes.
to cover the tubes.
Outside of Fuel T ank
to cover the tubes.
(transpare nt bl ue)
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P 10/ 35
(e)
(f) is on the back.
(a)
(b)
(d)
(c) (d)
Lever case L
Switch unit
Fig. 15
Fig. 16
[3]-3. Thr ottle Lever Section
EB7650TH

Disassembly

(1) Remove M5x30 thumb screw (a). (Fig. 15) (2) Loosen five 4x18 Tapping screws and then remove Lever case R (b). (Fig. 15) (3) Remove the h ead of Control cable (c) from Throttle lever A (d) and then remove the lever. (Fig. 15) (4) Remove Throttle link (e), disconnect the connector of Switch unit, and then replace Switch unit. (5) Loosen M 4x18 Hex socket head bolt and remove Throttle lever B (f). (Fig. 16)

Assembly

Attach Throttle link (e) at the position shown in Fig. 16. First secure Throttle lever B (f) with the screw and then turn it counterclockwise
(viewed from the in side) to press the lever of Switch unit and then attach Throttle lever A (d).
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P 11/ 35
W ave washer 20
(a)
Remove (b).
Disconnect (c).
Pull out (d).
(e)
(f)
Tw o rubber sleeves 6
(h)
(g)
T wo tors ion s prings 21
(g)
Fig. 17
Fig. 18
Fig. 19
EB7650WH
Disassembly (1) Loosen six 4x18 Tapping screws and then remove Arm cover. (2) Loosen M 5x25 Hex socket head bolt and remove Throttle lever (a). (Fig. 17)
(3) Remove the h ead of Control cable (b) from Throttle lever (a), then disconnect the connecto r (c) of Stop sw itch wire and then pull out
Cont rol cable (b), Lead unit, and Corrugate d tube (d). (Fig. 18)
(4) Loosen M 6x25 Hex socket head bolt and then rem ove Arm base (e). (5) Disassemble Arm base (e) and Arm base holde r (f) by rem oving on e of two E-4 Stop rings (g) and then pushing out Rod 6 (h) fr om th ere.
(Fig. 19)
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