Makita DLM431 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Cordless Lawn Mower Tondeuse Sans Fil Cortadora de Cesped
DLM431
IMPORTANT: Read Before Using. IMPORTANT : Lire avant usage. IMPORTANTE: Lea antes de usar.
ENGLISH (Original instructions)
SPECIFICATIONS
Model: DLM431
Mowing width (blade diameter) 430 mm (17″)
No load speed 3,600 /min
Dimensions (L x W x H)
Rated voltage D.C. 36 V
Standard battery cartridge(s)
Warning: Use only the battery cartridge(s) described.
Net weight 18.1 kg (39.8lbs) 18.7 kg (41.2 lbs)
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications and battery cartridge may differ from country to country.
Weight, with battery cartridge, according to EPTA-Procedure 01/2003
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric lawn mow-
ers, basic safety precautions should always be
followed to reduce the risk of re, electric shock,
and personal injury; including the following.
Read All Instructions
Read, understand, and follow all instructions on the mower and in the instruction manuals. Be thoroughly familiar with the controls and the proper use of the mower before starting.
WARNING!
1. Avoid Dangerous Environment - Never operate
the mower in damp or wet locations. Always be sure of your footing: keep a rm hold on the han-
dle and walk; never run.
2. Don't Use In Rain.
3. Keep Children Away - All visitors should be kept
a safe distance from work area. Be alert and turn mower off if a child enters the area. Use extra care when approaching blind corners, shrubs, trees, or
other objects that may block your view of a child.
4.
Dress Properly - Do not wear loose clothing or
jewelry. They can be caught in moving parts. Use
of rubber gloves and substantial footwear is recom­mended when working outdoors. Do not operate the mower when barefoot or wearing open sandals.
5. Use Safety Glasses- Always use face or dust
mask if operation is dusty.
6. Use Right Appliance - Do not use lawn mower for
any job except that for which it is intended.
7. Don't Force Lawn Mower - It will do the job better
and safer at the rate for which it was designed.
8. Don't Overreach - Keep proper footing and
balance at all times. Do not mow near drop offs, ditches, or embankments. You could lose your footing or balance.
during operation
when stored (without grass basket)
Max. 1,490 mm x 460 mm x 1,020 mm (58-3/4″ x 18-1/8″ x 40-1/4″)
Min. 1,450 mm x 460 mm x 950 mm (57″ x 18-1/8″ x 37-1/2″)
490 mm x 460 mm x 910 mm (19-1/4″ x 18-1/8″ x 35-3/4″)
BL1815N/BL1820B BL1830/BL1830B/BL1840B/
9. Stay Alert - Watch what you are doing. Use com-
mon sense. Do not operate lawn mower when you are tired. Do not operate machine while under the inuence of alcohol or drugs. A moment of inat­tention while operating the mower may result in
serious personal injury.
10. Disconnect Lawn Mower - Disconnect the lawn
mower from the power supply or remove the bat­tery when not in use, before servicing, cleaning, removing material from the lawn mower, or chang­ing accessories such as blades, and the like.
11. Store Idle Lawn Mower Indoors - When not in
use, lawn mower should be stored in an indoor dry and locked-up place - out of reach of children.
12. Maintain Lawn Mower With Care - Keep cutting
edges sharp and clean for best and safest per­formance. Follow instructions for lubricating and changing accessories. Inspect lawn mower cord periodically and if damaged, have it repaired by an authorized service facility. Keep handles dry, clean, and free from oil and grease.
13. Keep machine free of grass, leaves, or other
debris build up.Keep guards in place and in working order.
14. Keep blades sharp.
15. Keep hands and feet away from cutting area.
Keep clear of the discharge opening at all times.
16. Objects struck by the lawn mower blade can cause severe injuries to persons. The lawn should always be carefully examined and cleared of all objects prior to each mowing. Stay behind the handle when the engine (motor) is running.
17. If the mower strikes a foreign object, follow these steps:
Stop the mower. Release the switch. Wait
until the blade comes to a complete stop.
Remove the key and the battery cartridge.
Inspect the mower for any damage.
2 ENGLISH
BL1850B/BL1860B
Repair any damage before restarting and
operating the mower. Replace the blade if it is damaged in any way.
18. Use identical replacement blades only.
19. This cutting machine is capable of amputating
hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
20. Only allow responsible adults, who are familiar with the instruction, to operate the mower.
21. Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
22. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back
toward the operator. Stop the blade when crossing gravel surfaces.
23. Do not pull the mower backwards unless absolutely necessary. When you are compelled to back the mower from a fence or other similar obstruction, look down and behind before and while moving backwards.
24. Release switch lever and wait for blade
rotation to stop before crossing driveways, walks, roads and any gravel-covered areas.
Also remove key if you leave it, reach to pick up
or remove something out of your way, or for any other reason that may distract you from what you are doing.
25. Do not operate machine without the entire
grass catcher, discharge guard, rear guard, or other safety protective devices in place and working.
26. Stop the motor and remove the key whenever you leave the equipment, before cleaning the mower or unclogging the chute and making any repairs or inspections.
27. Shut the motor off and wait until the blade comes to a complete stop before removing the grass catcher. Beware that the blades coast after
turn off.
28. Mow only in daylight or good articial light.
29. Disengage the self-propelled mechanism or drive clutch on the mower so equipped before starting the motor.
30. If the equipment should start to vibrate unusu-
ally, stop the motor and check immediately for the cause. Vibration is generally a warning of
trouble.
31. Do not insert key into mower until it is ready to
be used.
32. Don't grasp the exposed cutting blades or cutting edges when picking up or holding the appliance.
33. Check the blades carefully for cracks or dam­age before operation. Replace cracked or damaged blades immediately.
34. Never attempt to make wheel height adjust­ments while mower is running.
35. Check the grass basket frequently for wear or deterioration. For storage, always make sure the grass basket is empty. Replace a worn grass
basket with a new factory replacement one for safety.
36. Check grass basket components and the
discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
37. Mow across the face of slopes, never up and down. Exercise extreme caution when chang­ing direction on slopes. Do not mow exces­sively steep slopes.
38. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip
and fall accident. Tall grass can hide obstacles.
39. Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall
accident.
40. Do not wash with a hose; avoid getting water
in motor and electrical connections.
41. Check the blade mounting bolt at frequent intervals for proper tightness.
42. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
43. Never remove or tamper with safety devices. Check their proper operation regularly. Never do anything to interfere with the intended function of a safety device or to reduce the protection provided by a safety device.
44. Maintain or replace safety and instruction labels, as necessary.
45. Battery tool use and care
Recharge only with the charger specied
by the manufacturer. A charger that is
suitable for one type of battery cartridge may
create a risk of re when used with another
battery cartridge.
Do not charge lawn mower in rain, or in
wet locations.
When replacing batteries, all batteries
should be replaced at the same time.
Mixing fresh and discharged batteries could increase internal cell pressure and rupture the discharged battery.
Use power tools only with specically
designated battery cartridges. Use of any other battery cartridges may create a risk of
injury and re.
When battery cartridge is not in use, keep
it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a re.
Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
If contact accidentally occurs, ush with
water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SAVE THESE INSTRUCTIONS.
3 ENGLISH
WARNING: Use of this product can create
dust containing chemicals which may cause respiratory or other illnesses. Some examples of these chemicals are compounds found in pesti­cides, insecticides, fertilizers and herbicides.
Your risk from these exposures varies, depend­ing on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that
are specially designed to lter out microscopic
particles.
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
Important safety instructions for battery cartridge
1. Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical atten­tion right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge: (1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require­ments.
For commercial transports e.g. by third parties, forwarding agents, special requirement on pack­aging and labeling must be observed. For preparation of the item being shipped, consult­ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car­tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem­perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).
4 ENGLISH
FUNCTIONAL DESCRIPTION
Installing or removing battery cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Make sure that you lock the battery
cover before use. Otherwise, mud, dirt, or water may
cause damage to the product or the battery cartridge.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
NOTE: The tool does not work with only one battery
cartridge.
To install the battery cartridge;
1. Slide the battery cover locking lever and open the
battery cover.
1
2
3. Insert the lock key in the place shown in the gure
as far as it will go.
1
1. Lock key
4. Close the battery cover and push it until it is
latched with the locking lever.
To remove the battery cartridge from the mower;
1. Slide the battery cover locking lever and open the
battery cover.
2. Pull out the battery cartridge from the mower while
sliding the button on the front of the cartridge.
3. Pull out the lock key.
4. Close the battery cover.
Tool / battery protection system
The tool is equipped with a tool/battery protection sys­tem. This system automatically cuts off power to the motor to extend tool and battery life. The tool will auto-
matically stop during operation if the tool or battery is placed under one of the following conditions.
1. Battery cover 2. Battery cover locking lever
2.
Align the tongue on the battery cartridge with the slot
on the mower then slide the cartridge until it locks in place with a little click. If you can see the red indicator on the upper side of the button, battery cartridge is not locked completely.
1
1. Battery cartridge
Overload protection
When the tool is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to
become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool is overheated, the tool stops automati­cally. Let the tool cool down before turning the tool on again.
Overdischarge protection
When the battery capacity becomes low, the tool stops automatically. If the product does not operate even when the switches are operated, remove the batteries from the tool and charge the batteries.
5 ENGLISH
Indicating the remaining battery capacity
1
Indicator lamps Remaining
Lighted Off Blinking
capacity
75% to 100%
50% to 75%
25% to 50%
0% to 25%
2
1. Battery indicator 2. Check button
Press the check button to indicate the remaining battery capacities. The battery indicators correspond to each battery.
Battery indicator status
On
Off
Remaining battery
capacity
50% - 100%
20% - 50%
0% - 20%
Indicating the remaining battery capacity
Only for battery cartridges with the indicator
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
Switch action
WARNING: Before installing the battery car-
tridge, always check to see that the switch lever actuates properly and returns to the original posi­tion when released. Operating a tool with a switch
that does not actuate properly can lead to loss of
control and serious personal injury.
NOTE: The mower does not start without pressing the
switch button even the switch lever is pulled. NOTE: Mower may not start due to the overload
when you try to mow long or dense grass at a time. Increase the mowing height in this case.
This mower is equipped with the interlock switch and
handle switch. If you notice anything unusual with either of these switches, stop operation immediately and
have them checked by your nearest Makita Authorized
Service Center.
1. Install the battery cartridges. Insert the lock key
into the interlock switch and then close the battery cover.
1
2
1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi­cate the remaining battery capacity. The indicator lamps
light up for few seconds.
21
1. Battery cartridge 2. Lock key
6 ENGLISH
2. Press the switch button and hold it.
3. Grab the upper handle and pull the switch lever.
ASSEMBLY
1
1. Switch button 2. Switch lever
4. Release the switch button as soon as the motor
starts running. The mower will continue to run until you
release the switch lever.
5. Release the switch lever to stop the motor.
2
Adjusting the mowing height
WARNING: Never put your hand or leg under
the mower body when adjusting the mowing height.
WARNING: Always make sure that the lever
ts in the groove properly before operation.
The mowing height can be adjusted in the range of between 20 mm (13/16″) - 75 mm (2-15/16″).
1. Remove the lock key.
2. Pull the mowing height adjusting lever to the
outward of the mower body and move it to your desired mowing height.
1
WARNING: Always be sure that the lock key
and battery cartridge are removed before carrying out any work on the mower. Failure to remove the
lock key and the battery cartridge may result in seri-
ous personal injury from accidental start-up.
WARNING: Never start the mower unless it is
completely assembled. Operation of the tools in a
partially assembled state may result in serious per-
sonal injury from accidental start-up.
Installing the battery cover
WARNING: Do not insert the lock key and bat-
tery cartridge before installing the battery cover.
Failure to do so may cause a serious injury.
Install the battery cover completely before the opera-
tion. The battery cover protects the mower and battery
cartridge from mud, dirt, and water.
1. Place the battery cover with the protrusions on the
mower aligned to the holes on the battery cover.
2
1
1. Protrusion 2. Hole 3. Battery cover
2. Place your hands in the middle of the battery
cover and push it.
3
1. Mowing height adjusting lever
NOTE: The mowing height gures should be used
just as a guideline. Depending on the conditions of
the lawn or the ground, the actual lawn height may become slightly different from the set height.
NOTE: Try a test mowing of grass in a less conspicu- ous place to get your desired height.
3. Before the rst operation, check that the pivot
point of the battery cover is attached properly. If the battery cover is installed correctly, it will not open until the battery cover locking lever is pulled.
7 ENGLISH
3. Attach the holders to the handle. Position the
power supply cord as shown in the gure.
1
1. Pivot point 2. Battery cover locking lever
Installing the handle
NOTICE: When installing handles, position the
cords so that they are not caught by anything between the handles. If the cord is damaged, the mower switch may not work.
1. Slide the both ends of lower handle into the
grooves of the mower then fully tighten the clamping screws.
1
2
1. Clamping screw 2. Lower handle
2
1. Holder
1
Removing or installing the mower blade
WARNING: Always remove the lock key and
battery cartridge when removing or installing the blade. Failure to remove the lock key and battery cartridge may cause a serious injury.
WARNING: The blade coasts for a few sec-
onds after releasing the switch. Do not start any operation until the blade comes to a complete stop.
WARNING: Always wear gloves when han-
dling the blade.
To remove the mower blade, take the following steps.
1. Put the mower on its side so that the mowing
height adjusting lever comes to the upper side.
2. To lock the blade rotation, insert a screwdriver or a
similar tool into a hole on the base of the blade.
3. Turn the bolt counterclockwise with the wrench.
2. Align the screw holes of upper handle and lower
handle. Secure them with the clamping screws and nuts.
2
2
1
1. Clamping nut 2. Clamping screw
NOTE: Hold the upper handle rmly so that it does
not drop off your hand.
1
2
1. Mower blade 2. Screwdriver 3. Wrench
4. Remove the bolt, outer ange, mower blade, and
inner ange in order.
8 ENGLISH
3
1
1
2
5
3
4
1. Inner ange 2. Rotational direction arrow 3. Outer
ange 4. Bolt 5. Mower blade
To install the mower blade, take the removal procedure
in reverse.
WARNING: Install the blade carefully. It has
a top/bottom facing. Place the blade so that the rotational direction arrow faces outward.
WARNING: Tighten the bolt clockwise rmly
to secure the blade.
WARNING: Make sure that the blade and all
the xing parts are installed correctly and tight­ened securely.
WARNING: When you replace the blades,
always follow the instructions provided in this manual.
Installing the grass basket
1. Remove the lock key.
2. Lift the rear guard of the mower body.
2
3
1. Hook 2. Groove 3. Grass basket
OPERATION
Mowing
WARNING: Before mowing, clear away sticks
and stones from mowing area. Furthermore, clear away any weeds from mowing area in advance.
WARNING: Always wear the safety goggles or
safety glasses with side shields when operating the mower.
3. Hook the grass basket on the groove of the mower
body as shown in the gure.
Firmly hold the lawn mower handle with both hands when mowing.
The outside edges of the front wheels is the guideline
for mowing width. Using the two front wheel outside edges as a guideline, mow in strips, overlapping by one half to one third the previous strip, to mow the lawn evenly.
Periodically check the grass basket for mowed grass. Empty the grass before it becomes full. Before every
periodical check, be sure to stop the mower then remove the lock key and the battery cartridge.
NOTE: Using the mower with the grass basket full prevents smooth blade rotation and places an extra load on the motor, which may cause breakdown.
9 ENGLISH
Mowing a long-grass lawn
Do not try to cut long grass all in one go. Instead, mow the lawn in some steps. Leave a day or two between mows until the lawn becomes evenly short.
NOTE: Mowing long grass to a short length all in one
go may cause the grass to die. The cut grass may
also block up inside of the mower body.
Emptying the grass basket
WARNING: To reduce a risk of accident, reg-
ularly check the grass basket for any damage or weakened strength. Replace the grass basket if necessary.
1. Release the switch lever.
2. Remove the lock key.
3. Lift the rear guard and take out the grass basket
by holding the handle.
1
Maintenance
1. Remove the lock key. Store it in a safe place out of
the reach of children.
2. Clean the mower using only a wet cloth. Do not
spray or pour water on the mower when cleaning.
3. Put the mower on its side and clean grass clip-
pings accumulated on the underside of mower deck.
4. Check all nuts, bolts, knobs, screws, fasteners etc.
for tightness.
5. Inspect moving parts for damage, breakage, and
wear. Damaged or missing parts should be repaired or replaced.
Storage
WARNING: When carrying or storing the
mower, do not hold the folded handles but the front grip of the mower. Holding the folded handles
may cause a serious injury or damage to the mower.
Before storing the mower, remove the battery cartridge from it. Store mower indoors in a cool, dry and locked place. Don't store the mower and charger in locations where the temperature may reach or exceed 40 °C (104 °F).
2
1. Rear guard 2. Handle
4. Empty the grass basket.
MAINTENANCE & STORAGE
WARNING: Always be sure that the lock
key and battery cartridge are removed from the mower before storage or attempting to perform inspection or maintenance.
WARNING: Always remove the lock key when
the mower is not in use. Store the lock key in a safe place out of reach of children.
WARNING: Wear gloves when performing
inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or cracks may result.
1
1. Front grip 2. Rear grip
1. Loosen the clamping screws and expand the
lower handle to both sides. Move down the handle for-
ward. At this time, keep a rm grip on the lower handle
so that the handle does not fall down to the far side from the mower body.
2
2
1
1. Clamping screw 2. Lower handle
10 ENGLISH
2. Loosen the clamping nuts and pivot the upper handle back while expanding the both sides.
2
1
1. Clamping nut 2. Upper handle
3. Store the grass basket between the handle and
the mower body.
1. Grass basket
NOTE: When putting the mower in the upright posi-
tion, do not hold the handle but use the front grip of the mower.
To maintain product SAFETY and RELIABILITY,
1
repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
TROUBLESHOOTING
Before asking for repairs, conduct your own inspection rst. If you nd a problem that is not explained in the manual, do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replace-
ment parts for repairs.
State of abnormality Probable cause (malfunction) Remedy
Mower does not start. Two battery cartridges are not installed. Install the charged battery cartridges.
Battery problem (under voltage) Recharge the battery cartridge. If recharging is not
The lock key is not inserted. Insert the lock key.
Motor stops running after a little use. Battery's charge level is low. Recharge the battery cartridge. If recharging is not
Cutting height is too low. Raise the cutting height.
Motor does not reach maximum
RPM.
Cutting tool does not rotate:
stop the mower immediately!
Abnormal vibration:
stop the mower immediately!
Battery cartridge is installed improperly. Install the battery cartridge as described in this
Battery power is dropping. Recharge the battery cartridge. If recharging is not
The drive system does not work
correctly.
Foreign object such as a branch is jammed near the blade.
The drive system does not work
correctly.
Blade is imbalanced, excessively or unevenly worn.
effective, replace battery cartridge.
effective, replace battery cartridge.
manual.
effective, replace battery cartridge.
Ask your local authorized service center for repair.
Remove the foreign object.
Ask your local authorized service center for repair.
Replace the blade.
11 ENGLISH
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