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ENGLISH (Original instructions)
INSTRUCTION MANUAL
Cordless Cutter
CC300D
IMPORTANT: Read Before Using.
012354
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ENGLISH (Original instructions)
SPECIFICATIONS
Model CC300D
Diamond wheel diameter 85 mm
Max. wheel thickness 0.8 mm
Max. Cutting depth
Rated speed (n) / No load speed (n0) 1,400 (min-1)
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
Overall length 300 mm
Rated voltage D.C. 10.8 V
Net weight 1.7 kg
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
･ Read instruction manual.
･ Wear safety glasses.
Cd
･ Only for EU countries
Ni-MH
Li-ion
Do not dispose of electric equipment or
battery pack together with household
waste material!
In observance of the European
Directives, on Waste Electric and
Electronic Equipment and Batteries and
Accumulators and Waste Batteries and
Accumulators and their implementation
in accordance with national laws,
electric equipment and batteries and
battery pack(s) that have reached the
end of their life must be collected
separately and returned to an
environmentally compatible recycling
facility.
Intended use
The tool is intended for cutting in glass and masonry
materials with a diamond wheel and water.
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
at 0° 25.5 mm
at 45° 16.5 mm
END221-4
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
ENE025-1
GEA006-2
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
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electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.
Loose clothes, jewellery
or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
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GEB053-4
CUTTER SAFETY WARNINGS
1. The guard provided with the tool must be
securely attached to the power tool and
positioned for maximum safety, so the least
amount of wheel is exposed towards the
operator. Position yourself and bystanders
away from the plane of the rotating wheel. The
guard helps to protect operator from broken wheel
fragments and accidental contact with wheel.
2. Use only diamond cut-off wheels for your
power tool. Just because an accessory can be
attached to your power tool, it does not assure
safe operation.
3. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and fly apart.
4. Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces
applied to these wheels may cause them to
shatter.
5. Always use undamaged wheel flanges that are
of correct diameter for your selected wheel.
Proper wheel flanges support the wheel thus
reducing the possibility of wheel breakage.
6. The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or
controlled.
7. The arbour size of wheels and flanges must
properly fit the spindle of the power tool.
Wheels and flanges with arbour holes that do not
match the mounting hardware of the power tool
will run out of balance, vibrate excessively and
may cause loss of control.
8. Do not use damaged wheels. Before each use,
inspect the wheels for chips and cracks. If
power tool or wheel is dropped, inspect for
damage or install an undamaged wheel. After
inspecting and installing the wheel, position
yourself and bystanders away from the plane
of the rotating wheel and run the power tool at
maximum no load speed for one minute.
Damaged wheels will normally break apart during
this test time.
9. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As
appropriate, wear dust mask, hearing
protectors, gloves and shop apron capable of
stopping small abrasive or workpiece
fragments. The eye protection must be capable of
stopping flying debris generated by various
operations. The dust mask or respirator must be
capable of filtrating particles generated by your
operation. Prolonged exposure to high intensity
noise may cause hearing loss.
10. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken wheel may
fly away and cause injury beyond immediate area
of operation.
11. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact
hidden wiring. Cutting accessory contacting a
"live" wire may make exposed metal parts of the
power tool "live" and could give the operator an
electric shock.
12. Position the cord clear of the spinning
accessory. If you lose control, the cord may be cut
or snagged and your hand or arm may be pulled
into the spinning wheel.
13. Never lay the power tool down until the
accessory has come to a complete stop. The
spinning wheel may grab the surface and pull the
power tool out of your control.
14. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
15. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
16. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel. Pinching or snagging causes rapid
stalling of the rotating wheel which in turn causes the
uncontrolled power tool to be forced in the direction
opposite of the wheel’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the
material causing the wheel to climb out or kick out. The
wheel may either jump toward or away from the operator,
depending on direction of the wheel’s movement at the
point of pinching. Abrasive wheels may also break under
these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
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a) Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up. The
operator can control torque reactions or kickback
forces, if proper precautions are taken.
b) Never place your hand near the rotating
accessory. Accessory may kickback over your
hand.
c) Do not position your body in line with the
rotating wheel. Kickback will propel the tool in
direction opposite to the wheel’s movement at the
point of snagging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging
the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory and
cause loss of control or kickback.
e) Do not attach a saw chain, woodcarving
blade, segmented diamond wheel with a
peripheral gap greater than 10 mm or toothed
saw blade. Such blades create frequent kickback
and loss of control.
f) Do not “jam” the wheel or apply excessive
pressure. Do not attempt to make an excessive
depth of cut. Overstressing the wheel increases
the loading and susceptibility to twisting or binding
of the wheel in the cut and the possibility of
kickback or wheel breakage.
g) When wheel is binding or when interrupting a
cut for any reason, switch off the power tool
and hold the power tool motionless until the
wheel comes to a complete stop. Never attempt
to remove the wheel from the cut while the
wheel is in motion otherwise kickback may
occur. Investigate and take corrective action to
eliminate the cause of wheel binding.
h) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in
the workpiece.
i) Support panels or any oversized workpiece to
minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under
their own weight. Supports must be placed under
the workpiece near the line of cut and near the
edge of the workpiece on both sides of the wheel.
j) Use extra caution when making a “pocket
cut” into existing walls or other blind areas. The
protruding wheel may cut gas or water pipes,
electrical wiring or objects that can cause kickback.
17. Before using a segmented diamond wheel,
make sure that the diamond wheel has the
peripheral gap between segments of 10 mm or
less, only with a negative rake angle.
Additional Safety Warnings:
18. Never attempt to cut with the tool held upside
down in a vise. This can lead to serious
accidents, because it is extremely dangerous.
19. Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
ENC009-2
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
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6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ﾟ C (122 ﾟ F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F).
Let a hot battery cartridge cool down before
charging it.
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
2
1
012355
Always switch off the tool before installing or
•
removing of the battery cartridge.
• To remove the battery cartridge, withdraw it from
the tool while pressing the buttons on both sides of
the cartridge.
• To install the battery cartridge, hold it so that the
battery cartridge front shape fits to that of the
battery installment opening and slip it into place.
Always insert it all the way until it locks in place with
a little click. If not, it may accidentally fall out of the
tool, causing injury to you or someone around you.
• Do not use force when installing the battery
cartridge. If the cartridge does not slide in easily, it
is not being inserted correctly.
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the tool
and/or battery are placed under one of the following
conditions:
• Overloaded:
• Low battery voltage:
The tool is operated in a manner that causes
it to draw an abnormally high current. In this
situation, release the switch trigger on the tool
and stop the application that caused the tool
to become overloaded. Then pull the switch
trigger again to restart.
The remaining battery capacity is too low and
the tool will not operate. If you pull the switch
trigger, the motor runs again but stops soon.
In this situation, remove and recharge the
battery.
1. Buttons
2. Battery
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Adjusting depth of cut
Switch action
1. Clamping screw
2. Depth guide
1
2
012359
CAUTION:
• After adjusting the depth of cut, always tighten the
clamping screw securely.
Loosen the clamping screw on the depth guide and move
the base up or down. At the desired depth of cut, secure
the base by tightening the clamping screw.
Bevel cutting
1. Clamping screw
2. Bevel scale
1
2
012360
Loosen the clamping screw on the bevel scale plate on
the front of the base. Set for the desired angle (0° - 45°)
by tilting accordingly, then tighten the clamping screw
securely.
plate
Sighting
1. Cutting line
1
B
012361
For straight cuts, align the A position on the front of the
base with your cutting line. For 45° bevel cuts, align the B
position with it.
A
1. Lock-off lever
2. Switch trigger
1
2
012362
CAUTION:
• Before installing the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the "OFF" position when
released.
• Do not pull the switch trigger hard without pressing
the lock-off lever. This can cause switch breakage.
To prevent the switch trigger from being accidentally
pulled, a lock-off lever is provided. To start the tool, slide
the lock-off lever and pull the switch trigger. Release the
switch trigger to stop.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Installing or removing diamond wheel
1. Shaft lock
2. Hex wrench
1
3. Tighten
3
2
4
012356
CAUTION:
• When installing the diamond wheel, be sure to
tighten the bolt securely.
• Use only the Makita wrench to install or remove the
diamond wheel.
To remove the diamond wheel, press the shaft lock fully
so that the diamond wheel cannot revolve and use the
wrench to loosen the hex bolt counterclockwise. Then
remove the hex bolt, outer flange and diamond wheel.
4. Loosen
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1. Inner flange
2. Diamond wheel
3. Outer flange
4. Hex bolt
1
2
3
4
012357
To install the diamond wheel, follow the removal
procedure in reverse. Always install the diamond wheel
so that the arrow on the diamond wheel points in the
same direction as the arrow on the diamond wheel case.
BE SURE TO TIGHTEN THE HEX BOLT SECURELY.
1
2
012438
NOTE:
• If a inner flange is removed by chance, install the
inner flange so that its protrusion (bigger side)
faces inside as shown in the figure.
3
1. Hex bolt
4
2. Outer flange
3. Diamond wheel
4. Inner flange
5. Protrusion
(bigger side)
5
Hex wrench storage
1. Hex wrench
Loosen the screw A. Slide the tank holder all the way
over the motor housing. Position the notch of the tank
holder positions just below the screw head as illustrated.
Then tighten the screw A.
1. ScrewB
1
3
012366
Attach the tank on the tank holder so that the tank holder
fits between the step and dots. Connect the cap on the
tube end to the mouth of the tank. Turn the tank
clockwise. Then tighten the screw B.
Water supply
1
012367
1
3
2
2
2. Tank
3. Tube
2
1. Cap
2. Open
1. Water supply
cock
2. Close
3. Open
1
012358
When not in use, store the hex wrench as shown in the
figure to keep it from being lost.
Installing water supply
2
3
012365
1. Tank holder
2. ScrewA
1
3. Notch
4. Motor housing
4
012368
Be sure that the water supply cock is closed before filling
the tank with water. Open the cap on the tank and fill the
water. Recap the tank.
CAUTION:
• When filling the tank with water, be careful not to let
the tool get wet.
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OPERATION
012363
Hold the tool firmly. Set the base plate on the workpiece
to be cut without the wheel making any contact. Then
turn the tool on and wait until the wheel attains full speed.
Feed water to the wheel by adjusting the water supply
cock to obtain a gentle flow of water. Move the tool
forward over the workpiece surface, keeping it flat and
advancing smoothly until the cutting is completed. Keep
your cutting line straight and your speed of advance
uniform.
For fine, clean cuts, cut slowly. (When cutting glass plate
5 mm thick, cut at about 250 mm/min. When cutting tile
10 mm thick, cut at about 300 mm/min.) Also slow down
as you complete a cut to avoid breaking or cracking the
workpiece being cut.
CAUTION:
• Be sure to hold the workpiece firmly down on a
stable bench or table during operation.
• Do not twist or force the tool in the cut, or the motor
may be overloaded or the workpiece may break.
• Do not use the tool with the diamond wheel in an
upward or sideways position.
• The wheel for this tool is a wet-type diamond wheel
for glass and tile applications. Be sure to feed water
to the diamond wheel during operation.
• If the cutting action of the diamond wheel begins to
diminish, dress the cutting edge of the wheel using
an old discarded coarse grit bench grinder wheel or
concrete block. Dress by pressing lightly on the
outer edge of the diamond wheel.
NOTE:
• When the battery cartridge temperature is low, the
tool may not work to its full capacity. At this time, for
example, use the tool for a light-duty cut for a while
until the battery cartridge warms up as high as
room temperature. Then, the tool can work to its full
capacity.
• Make sure that the water supply cock is closed
before operation.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers, always
using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Diamond wheels
• Hex wrench
• Various type of Makita genuine batteries and
chargers
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
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885083A9
Makita Corporation
www.makita.com
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