T
Model No.
ECHNICAL INFORMATION
CC300D (CC01*1)
PRODUCT
P 1/ 10
Description
CONCEPT AND MAIN APPLICATIONS
Model CC300D (CC01*1) is an 85mm (3-3/8") Cordless cutter
powered by 10.8V-1.3Ah Li-ion battery BL1013 (BL1014*2),
featuring:
• Compact and light weight design for high maneuverability and
easy handling
• Large water supply tank cap offers user easy opening and
refilling water.
This product is available in the following variations.
Model No. Charger Offered to
CC300DZ
CC300DW
CC300DWE
CC01Z
CC01ZW
CC01
CC01W
Cordless Cutter 85mm (3-3/8")
*
1 Model number for North and Central American countries
Battery
type quantity
No No No
BL1013
No No
BL1014
1
2
2
DC10WA
No
DC10WB
Diamond wheel
Yes
H2
H1
Dimensions: mm (")
Length (L)
Width (W)
Height 1 (H1)
Height 2 (H2)
Housing
color
Makita blue
Makita blue
white
Makita blue
white
L
All countries except
North and Central
American countries
North and Central
American countries
W
300 (11-3/4)
170 (6-11/16)
154 (6-1/16)
302 (11-7/8)
Specification
Voltage: V
Capacity: Ah
Battery
Max. output: W
No load speed: rpm= min.ˉ¹
Size of wheel: mm (")
Max. cutting capacities
Tank capacity: ml
Weight according to
EPTA-Procedure 01/2003
*2 Li-ion battery BL1014 for North and Central American countries *3 With 85mm (3-3/8
*4 With battery, diamond wheel and water supply tank
Energy capacity: Wh 14
Cell
Charging time (approx.): min.
Diameter
Hole diameter
*3: mm (")
*4: kg (lbs)
at 0°
at 45°
10.8 (10.8/12V max*
1.3
Li-ion
50 with DC10WA (DW10WB*
130
1,400
85 (3-3/8)
15 (9/16)
25.5 (1)
16.5 (5/8)
500
1.7 (3.7)
Standard equipment
Diamond wheel 85mm ...................................... 1
Hex wrench 4 ................................................... 1
Water supply tank ass’y ................................... 1
Note: The standard equipment for the tool shown above may vary by country.
2)
2)
"
) diamond wheel
Optional accessories
Guide rule, 85mm Diamond wheels, Charger DC10WA, Li-ion battery BL1013,
(Charger DC10WB and Li-ion battery BL1014
for North and Central American countries)
P 2/ 10
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R027 Bearing setting pipe 18-10.2 assembling Ball bearing 606ZZ, Helical gear 28
Bearing setting pipe 20-12.21R028 assembling Helical gear 47
Bearing setting plate 10.21R035 holding Helical gear 28 when removing Spindle from the Gear
Bearing setting plate 20.21R037 holding Helical gear 47 when removing Helical gear 9B
Ring 221R217 holding Bearing box when removing Spindle from Baring box
Bearing extractor1R269 removing Ball bearing 606ZZ
Round bar for Arbor 4-501R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47
Round bar for Arbor 8-501R282 removing Helical gear 28 together with Spindle from Bearing box
Bearing plate 10mm1R356 holding Ball bearing 604ZZ when removing Helical gear 47
Bearing retainer wrench1R361
[2] LUBRICATIONS
Apply the following lubricant to protect parts and product from unusual abrasion.
removing / assembling Bearing retainer 14-23
17
23
Fig. 1
DescriptionItem No. AmountPortion to lubricate Lubricant
Handle (R)
Gear housing
complete
a. Gear room for Helical gear 47
b. Gear room for Helical gear 28 and Helical gear 9B
c. O ring 19 of Gear housing complete
17
Helical
gear 47
Helical
gear 9B
Makita grease N No.1
a
b
Helical gear 28
23
3g
1g
a little
O ring 19
c
P 3/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Base
DISASSEMBLING
(1) The machine is fixed to Base assembly with M5x10 Thumb screw at the rear side, and with M5 (+) Pan head screw
and M5-8 Hex nut at the front side. Separate the machine from Base assembly. (Fig. 2)
Fig. 2
Flat
washer 5
Unscrew M5x10 Thumb screw
from Depth guide.
Note: Be careful not to lose Spring
washer 5 and Flat washer 5.
(2) Remove Angular guide and Depth guide. (Fig. 3)
Base can be now replaced with new one.
Fig. 3
Depth guide
Disassemble the hinge
portion by removing
Stop ring E-3 and Pin 4.
Depth guide
Spring washer 5
M5x10 Thumb screw
Depth guide
Stop ring E-3
Base
Wrench 8
Loosen M5 (+) Pan head screw
while holding M5-8 Hex lock nut
with Wrench 8.
Angular Guide
1. Remove M5x10 Thumb screw,
Spring washer 5 and Flat washer 5.
2. Disassemble the hinge portion by
removing Stop ring E-3 and Pin 5.
M5-8
Hex lock nut
M5 (+) Pan head screw
Pin 4
Pin 5
Stop ring E-3
ASSEMBLING
(1) Fix Depth guide to Base with Pin 4 through Depth guide and Base
from the external side. Secure them with Stop ring E-3. (Fig. 4)
(2) Fix Angular guide to Base with Pin 5 through Angular guide and Base
from the internal side. Secure them with Stop ring E-3. (Fig. 3)
(3) Fix M5x10 Thumb screw through Spring washer 5 and Flat washer 5
to Base and Angular guide. (Fig. 3)
(4) Assemble Base to the machine. (Fig. 2)
Angular guide
Flat washer 5
Spring washer 5
M5x10 Thumb screw
Fig. 4
Depth guide
Stop ring E-3
Pin 4
Base
P 4/ 10
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Switch lever, Lock off lever
DISASSEMBLING
(1) Remove Base from the machine by unscrewing M5x10 Thumb screw on the rear side and M5 (+) Pan head screw
and M5-8 Hex nut on the front side. (Fig. 2)
(2) Remove Set plate, Water supply tank section and Handle (L) from the machine. Now, Lock off lever and
Switch lever can be removed. (Fig. 5)
Fig. 5
1. Remove Set plate with small slotted screwdriver.
Handle (R)
Set plate
Handle (L)
Slotted
screwdriver
3. Remove Handle (L) from Handle (R) by unscrewing
4x18 Tapping screws (5pcs).
4x18 Tapping screw (5pcs.)
Handle (L)
2. Remove Water supply tank section
by unscrewing 4x20 Pan head screws (2pcs).
Water supply
tank section
M4x20
Pan head screw
M4x20
Pan head screw
4. Remove Lock off lever, Switch lever, Switch
and other components such as Springs.
Handle (R)
Lock off lever
Switch lever
ASSEMBLING
(1) Assemble lock off lever and Switch lever to Handle (R). (Fig. 6)
Fig. 6
1. Mount Compression springs on an each projection
of the two levers drawn below.
Be sure to seat the springs on the base of projection.
Note: Compression spring 4 for Lock off lever and
for Switch lever are identical.
Lock off lever
(2) Fasten Handle (L) to Handle (R) by screwing 4x18 Tapping screws (5pcs). (Fig. 5)
Switch lever
Compression
spring 4
Compression
spring 4
2. Set Lock off lever and Switch lever on
Handle (R) along with Compression spring 4.
Lock off lever
Compression
spring 4
Switch lever
Handle (R)
Compression
spring 4
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Helical gear 47, Helical gear 9B, Ball bearings
DISASSEMBLING
(1) Remove Handle (L). (Fig. 5)
(2) Remove Motor housing, Gear housing and Duct. (Fig. 7)
Fig. 7
P 5/ 10
1. Unscrew 4x40 Tapping screws (3pcs).
2. Remove Motor housing set.
3. Remove Duct by unscrewing 4x18
Tapping screw.
4. Remove Gear housing complete.
5. Now, Helical gear 47 can be seen.
(3) Remove Helical gear 47. (Fig. 8)
Fig. 8
Helical gear 47
Duct
4x18 Tapping screw
Helical gear 47
Ball
bearing 606ZZ
Gear housing complete
Motor housing set
4x40 Tapping screw
(3pcs)
Ball bearing 604ZZ
Helical
gear 9B
(4) Disassemble Ball bearing 604ZZ from Helical gear 47. (Fig. 9)
Fig. 9
1. Insert a set of 1R356 between Ball bearing
604ZZ and Helical gear 47, then put 1R356
on Arbor press.
1R356
Ball bearing 604ZZ
Helical gear 47
2. Remove Ball bearing 604ZZ by pushing
the rod end of Helical gear 9B carefully
with Arbor press and 1R278.
Ball bearing
604ZZ
Helical
gear 47
1R278
Rod end of
Helical gear 9B
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-4. Helical gear 47, Helical gear 9B, Ball bearings (cont.)
DISASSEMBLING
(5) Helical gear 47 section can be disassembled. (Fig. 10)
Fig. 10
P 6/ 10
1. Remove Helical gear 47 from Helical gear 9B
using 1R037 and Arbor press with 1R278.
Ball bearing 606ZZ remains on Helical gear 9B
after this process.
Helical
gear 47
1R278
Ball bearing
606ZZ
1R037
ASSEMBLING
(1) Assemble Ball bearings and Helical gear 47 to Helical gear 9B. (Fig. 11)
Fig. 11
1. Assemble Ball bearing 606ZZ
to Helical gear 9B using
1R027 and arbor press.
Helical gear 9B
2. Assemble Helical gear 47 to
Helical gear 9B using 1R028
and arbor press.
2. Remove Ball bearing 606ZZ from Helical gear 9B
with 1R269.
1R269
Ball bearing
606ZZ
Helical
gear 9B
3. Assemble Ball bearing 604ZZ
to the rod end of Helical gear 9B.
1R027
Ball bearing
606ZZ
Rod portion
of Helical
gear 9B
(2) Do the reverse step of Disassembling. (Fig. 8)
Set Ball bearing
606ZZ to
this position.
Helical
gear 47
Rod portion
of Helical
gear 9B
Ball bearing 606ZZ
1R028
Set Helical
gear 47 here.
Ball bearing 604ZZ
Helical gear 47
Ball bearing 606ZZ
Gear end of Helical gear 9B
Ball bearing
604ZZ
Rod end of
Helical gear
9B
Helical gear 47
Side view
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-5. Helical gear 28, Ball bearing 6900DDW
DISASSEMBLING
(1) Disassemble Bearing box section. (Fig. 12)
Fig. 12
P 7/ 10
1. Remove M5x16 +Countersunk
head screws.
M5x16 +Countersunk
head screw with adhesive
(2) Remove Helical gear 28 and Spindle from Bearing box. (Fig. 13)
Fig. 13
4. Remove Helical gear 28 together with Spindle
from Bearing box section using 1R217 and
Arbor press with 1R282.
1R282
2. Remove Bearing box section. 3. Remove O ring 26 from
Bearing box
section
Bearing box.
O ring 26
5. Remove Spindle from Helical gear 28
using 1R035 and Arbor press.
1R035
1R217
(3) Disassemble Bearing retainer 14-23 and Ball bearing 6900DDW. (Fig. 14)
Fig. 14
6. Clamp Bearing box with vise and
remove Bearing retainer 14-23 by
turning it with 1R361 counter clockwise.
Bearing
retainer 14-23
1R361
7. Place Bearing box on the turn base of
Arbor press, then remove Ball bearing
6900DDW from Bearing box by using
Arbor press and Spindle as a jig.
Spindle
8. Separate Spindle from
Ball bearing 6900DDW.
Ball bearing
6900DDW
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-5. Helical gear 28, Ball bearing 6900DDW (cont.)
ASSEMBLING
(1) Assemble Bearing retainer 14-23, Ball bearing 6900DDW, Spindle and Helical gear 28. (Fig. 15)
Fig. 15
P 8/ 10
1. Put Ball bearing 6900DDW into
Bearing box, then fix Bearing
retainer 14-23 by turning it
2. Insert Spindle into Bearing
box by pressing with Arbor
press and put O ring 26.
3. Mount Helical gear 28 on Spindle
of Gear box using 1R027 with
Arbor press.
clockwise with 1R361.
Bearing retainer 14-23
Ball bearing
6900DDW
Spindle
O ring 26
1R027
Helical
gear 28
Set Helical
gear 28 to
this position.
(2) Mount Bearing box section to Housing (R) by fixing with M5x16 (+) Countersunk head screws. (Fig. 12)
Note: Two M5x16 (+) Countersunk head screws are with threadlocker. Therefore, when re-using them,
apply ThreeBond 1342 or Loctite 242 to the threads.
[3]-6. DC motor
DISASSEMBLING
(1) Remove Motor housing after
disassembling of Handle (L).
(Fig. 7)
(2) Remove DC motor from Motor
housing. (Fig. 16)
Fig. 16
Unscrew four 4x18 Tapping
screws, then disassemble
Motor housing (R).
DC motor can be now replaced.
Motor
DC Motor
housing (R)
ASSEMBLING
Take the reverse step of Disassembling.
[3]-7. Water supply tank
DISASSEMBLING
Disassemble removed Water supply
tank section. (Fig. 5, 17)
ASSEMBLING
Take the reverse step of Disassembling.
Fig. 17
1. Disassemble Tank
holder set.
2. Disassemble Water
supply cock set.
3. Disassemble Water
supply tank set.
2. Water supply cock set
Nozzle
Vinyl tube 5
4x18 Tapping
screw (4pcs)
1. Tank holder set
Band B
M4x20
Pan head screw
3. Water supply tank set
Rubber
washer 12
M4x20
Pan head screw
Tank holder
O ring 50
Water supply
cock complete
Cap A
Water supply tank
Cap B
Circuit diagram
Fig.D-1
Color index of lead wires' sheath
Black
Red
White
Line filter
Line filter is not used
for some countries.
red dot marking
P 9/ 10
Controller unit
Controller
-
DC motor
Wiring diagram
Fig.D-2
Wiring to DC Motor
1. Connect the receptacle of Lead wire (red) to the Terminal with
red dot marking.
2. Connect the receptacle of Lead wire (black) to the other Terminal.
Note: Face each Lead wire to the direction drawn below.
Top side
Terminal
COM
Switch
NO
3. Pass Lead wire (red) and Lead wire
(black) through Line filter if Line
filter is used.
+
Left side
Receptacles
of Lead wire
Lead wire
(red)
Lead wire
(black)
Red dot marking
DC motor
Line filter
Receptacles
of Lead wire
Circuit diagram (cont.)
Fig.D-3
P 10/10
Wiring in Motor housing set
1. Place DC motor in Motor housing (L). 2. Fix Lead wires with Line filter
(if used) in these Lead wire holders
Wire connecting
portion of
Receptacle
red dot
marking
Fig.D-4 Fig.D-5
Motor housing (L)
Line filter
(if used)
by pushing them in the direction
of the arrows.
Lead wire
(black)
Lead wire
(red)
Wiring to Terminal
Connected Receptacles to Terminals as drawn below.
Receptacle
Terminal
Controller
3. Mount Motor housing (R)
to Motor housing (L).
Motor housing (L)
Motor
housing (R)
Put Controller in Handle (R).
Receptacle
Fig.D-6
Wiring in Handle (R)
Do not route Lead wires over these ribs.
Controller
Connect Receptacles
with Lead wires
as drawn on the right.
Lead wire
(white)
Switch
Switch
Handle (R)
Handle (R)
Receptacle
Lead wire
(red)
Terminal
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