Makita BHS630 User Manual

Models No.
Description
PRODUCT
P 1/ 16
Model BHS630 is a 165mm (6-1/2") Cordless Circular Saw powered by 18V/3.0Ah Li-ion battery Model BL1830. Its main features are:
• Aable to cut up to 66mm (2-5/8") thick wood with a single stroke, which no competitors’ 18V models can do.
• In spite of compact and lightweight design, performs the same smooth and comfortable cutting as AC circular saws.
• Compatible with 18V Li-ion battery of BL1830 equipped with the battery protection circuit designed to protect the battery from damages due to overdischarge, high temperature or overload current.
• High maneuverability provided by Good tool balance, Twin LED light, Blower function and Fine parallel adjustment of base plate.
Dimensions: mm (")
Width (W)
Height (H)
Length (L) 346 (13-5/8)
220 (8-5/8)
247 (9-3/4)
Note: The standard equipment for the tool shown above may vary from country to country.
BHS630 (LXSH01*1)
165mm (6-1/2") Cordless Circular Saw
TCT Saw blade 165mm (6-1/2") .................................. 1
Hex wrench 5 ................................................................ 1
Rip fence ....................................................................... 1
Dust nozzle (for European countries only) ................... 1
Battery
Blade size: mm (")
Electric brake
Max cutting capacities: mm (")
Diameter
Hole diameter
at 45°
No load speed: min-1=rpm
Cell
Voltage:V Capacity:Ah
Li-ion
18
3.0
Weight according to EPTA-Procedure 01/2003*2: kg (lbs)
*Includes TCT Saw Blade, Battery BL1830 and Dust nozzle
3.5 (7.7)
Yes
Job light Yes (Twin LED light)
North America: 15.88 (5/8)
All countries except North America: 20
46 (1-13/16)
at 0° 66 (2-5/8)
3,100
165 (6-1/2)
Max output (W) 730
This model is available in the following variations.
Note: 1.3Ah Li-ion battery of BL1815 cannot be used for this model.
T
ECHNICAL INFORMATION
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
L
H
W
*1 Model number for North and Central American countries
All models also include the accessories listed below in "Standard equipment".
Model No.
Type Quantity
Charger
Plastic
carrying case
Battery
cover
Battery
BL1830
---
DC18RC Yes
BHS630Z (LXSH01Z)
2 1
--- ---
Housing
color
Makita-blue
Makita-blue--- ---
BHS630RFE (LXSH01)
Battery BL1830 165mm (6-1/2") TCT Saw Blades Dust nozzle Rip fences
Fast charger DC18RC Charger DC18SD Charger DC24SC Automotive charger DC18SE
Safety goggles Guide rail adapter Various parts of guide rail
Charging time (approx.): min.
15/ 22
with DC18RC
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
[2] LUBRICATIONS
Fig. 1
Code No. Description Use for
1R003 Retaining ring S pliers ST2N removing / mounting Retaining ring WR-26 1R031 Bearing setting pipe 28-20.2 holding Bearing box when removing Helical gear 24
1R208 90 degree set square adjusting the angle of Saw blade to 90 Degrees
1R212 Tip for Retaining ring pliers attachment to 1R003
1R263 Bearing extractor removing Blade cover
1R269 Bearing extractor removing Ball bearings 1R291 Retaining ring S & R pliers removing Retaining ring S-10 from Spindle
1R361 Bearing retainer tightening tool removing / Mounting Bearing retainer 14-23
Item No.
60
A
A Gear room where Gears engage each other
B O ring 24 Lubricant VG100
a little
8 gMakita grease SG No.0
B
Apply the following grease and Lubricant to the portions pointed with triangles to protect parts and product from unusual abrasion.
Description
Blade case complete
Lubricant
Safety cover
AmountPortion to lubricate
Makita grease SG No.0
40
60
Thickness Ring
C Pivot portion where Angular guide contacts
Inside of Ring portion where Thickness ring contacts
40
C
60
C
Repair
P 2/ 16
M6x8 Hex socket head set screw
Fig. 2
Fig. 3
[3] DISASSEMBLY/ASSEMBLY [3]-1. Base
DISASSEMBLING
M6x6 Hex socket head set Screw
1. Remove M6x20 Thumb screw, Spring washer 6, and Flat washer 6 from Angular guide side and Depth guide side.
2. Remove M6x6 Hex Socket Head Set Screw from Angular guide side and Depth guide side.
M6x20 Thumb screw
Shoulder pin 6-7
Base
Remove the parts drawn below from Base. And then, replace the Base with the new one.
Do not forget to remove M6x8 Hex socket head set screw for adjusting the angle of saw blade from the reverse side of Base.
Base
Note in Assembling
1. After mounting Lock lever, its adjustment is required to obtain the correct lock position for guide rule, mounted. to Base. See “[3]-2. Lock Lever” .
2. After mounting Base to the machine, adjustment of angle of saw blade to the Base is required. See “[4] Adjustment”
Take the reverse step of Disassembling. Refer to Fig. 3, Fig. 2.
Base can be separated from the machine as drawn in Figs. 2 and 3.
3. Remove Shoulder pin 6-7. Now Base complete is separated from the machine.
Spring washer 6
Flat washer 6
Lock lever
Torsion spring 11
Torsion spring 11
Lock lever
Spring washer 6
Flat washer 6
M6x20 Thumb screw
M4x8 Pan head screw
Top guide
ASSEMBLING
Repair
P 3/ 16
M6x10 Hex bolt
Lock lever
Lock lever
3. Set Lock lever to M6x10 Hex bolt, while hooking Torsion spring 11 with its long Arm to the Rib of Base.
4. Push the Lock lever to engage it with M6x10 Hex bolt at the convenient position for loosening and locking. And secure the Lock lever with Stop ring E-6.
Note:
Do not yet push Lock lever to the position where it is in this step. Otherwise, Lock lever engages unintentionally with M6x10 Hex bolt, before obtaining the convenient position for operating Lock lever.
Fig. 4
[3] DISASSEMBLY/ASSEMBLY [3]-2. Lock Lever
ASSEMBLING
1. Tighten M6x10 Hex bolt to fix Guide rule to Base.
Guide Rule
M6x10 Hex bolt
2. Set Torsion spring 11 to Lock lever as drawn in below.
Base
Assemble Lock lever to Base, and adjust to obtain the convenient lock position as drawn in Fig. 4.
Long arm of Torsion spring 11
Long arm of Torsion spring 11
Rib
Rib
long arm of Torsion spring 11
Lock lever
Lock lever
Stop ring E-6
5. Make sure that the reassembled Guide rule is locked with the Lock lever at the same position.
Stop ring E-6
Repair
P 4/ 16
Fig. 5
[3] DISASSEMBLY/ASSEMBLY [3]-3. Depth Guide
DISASSEMBLING
Depth guide is joined to the Machine at the Handle section, and to Base at Rear angular guide. Separate Depth guide by disassembling from Handle section and from Rear angular guide as drawn in Fig. 5.
1. Loosen Lever 55 by turning toward the direction designated with arrow.
2. Take off Stop ring E-8, and remove M6x85 Hex bolt, by employing Lever 55 as a wrench. And remove Flat washer 6. Now, Depth guide is disjoined from the machine.
Lever 55
Lever 55
Flat washer 6
M6x85 Hex bolt
Stop ring E-8
Pipe 6
Pipe 6
M6 Hex nut
3. Remove Pipe 6.
4. Remove M6 Hex nut, loosening M5x8 Hex socket head set screw.
5. Remove M4x20 Hex socket head bolt and M4-7 Hex lock nut, pulling down Base to the position in which they can be easily removed. Now, Depth guide is disjoined both from the machine and Rear angular guide.
Base
M5x8 Hex socket head set screw ( No need to remove completely.)
M4x20 Hex socket head bolt
Rear angular guide
M4-7 Hex lock nut
Collar
Depth guide
6. Disassemble Depth guide, and remove two Collars from the both side of Depth guide.
Repair
P 5/ 16
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