Makino Spindle-Table Crash Avoidance Function User Manual

Spindle-Table Crash

Avoidance Function

Operation Manual

Professional 6

0847C-1610 (en)

Original instructions

MAKINO GmbH

Essener Bogen 5, 22419 Hamburg

Phone ++49 / 40 / 29 80 90 Fax ++49 / 40 / 29 80 94 00

Imprint I

Imprint

Editor: MAKINO GmbH

Essener Bogen 5 D-22419 Hamburg Germany

Tel.: ++49 / 40 / 298 09 - 0 Fax: ++49 / 40 / 298 09 - 400 e-mail: documentation@makino.de

Date issued: 2016-10

MAKINO 0847C-1610 (en)

II Imprint

0847C-1610 (en) MAKINO

Revisions III

Revisions

Date Chapter/Page Modification

MAKINO 0847C-1610 (en)

IV Revisions

Revisions

Date Chapter/Page Modification

0847C-1610 (en) MAKINO

Table of contents V

Table of contents

0 GENERAL SAFETY INSTRUCTIONS ....................................................................................................... 0-1

0.1 Indicator words and their meaning .......................................................................................................... 0-1

1INTRODUCTION ............................................................................................................................................. 1-1

2OUTLINE ............................................................................................................................................................. 2-1

3 OPERATIONAL NOTES ................................................................................................................................ 3-1

4 SWITCHING ON/OFF THE 3D CRASH AVOIDANCE MODE ...................................................... 4-1

4.1 M Codes .............................................................................................................................................................. 4-1

4.2 Function Button ................................................................................................................................................ 4-1

4.3 Verification of 3D Crash Avoidance State .............................................................................................. 4-2

5 CRASH CHECK ALARM AND RECOVERY ........................................................................................... 5-1

6 USE OF TOOL SHAPE DATA TRANSFER FUNCTION .................................................................... 6-1

6.1 Timing of Tool Shape Data Transfer Function ...................................................................................... 6-1

6.2 Tool Length, Tool Radius Data Handled by Tool Shape Data Transfer Function ................... 6-2

6.3 Tool Length (Check), Tool Radius/Diameter (Check) of Tool Shape

Data Transfer Function .................................................................................................................................. 6-2

6.4 Use of Tool Shape Data Transfer Function in dummy pot .............................................................. 6-3

7 Z AXIS COLLISION AVOIDANCE FUNCTION .................................................................................... 7-1

7.1 Z Axis Collision Avoidance Function Setting ......................................................................................... 7-3

7.2 Reference Position Z Setting according to M Code ........................................................................... 7-4

7.3 Cancel of the Limitation Area of Z Axis Collision Avoidance Function ....................................... 7-5

7.4 Application Example of Limitation Area of Z Axis Collision Avoidance Function ................... 7-5

7.5 Motion of the Limitation Area of Z Axis Collision Avoidance Function for Workpiece Rotation

Type Machines with 4 or 5 Axes ................................................................................................................ 7-7

7.6 Verification of Z Axis Collision Avoidance Function ........................................................................... 7-8

8 OTHER FUNCTIONS DIFFERENT IN EACH MACHINE TYPE ...................................................... 8-1

8.1 Use of 3DC Y position setting function (ONLY MCC2013VG) ........................................................ 8-1

8.2 About Automatic Pallet Change (APC) of a/A series-5XR machines ........................................... 8-2

8.3 About Spindle Model Change in EG3010 .............................................................................................. 8-3

8.4 About high-speed attachment specification in iQ300 ...................................................................... 8-4

9 MACHINE PARAMETERS ........................................................................................................................... 9-1

10 MACHINE ALARMS ................................................................................................................................... 10-1

MAKINO 0847C-1610 (en)

VI Table of contents

0847C-1610 (en) MAKINO

GENERAL SAFETY INSTRUCTIONS 0-1

0 GENERAL SAFETY INSTRUCTIONS

The hazards involved in operating the machine are identified by the following means:

- In this manual, warning notices serve to indicate aspects which are relevant to safety.

- On the machine, warning signs point out aspects which are relevant to safety.

0.1 Indicator words and their meaning

The indicator words use for warning notices are divided into the categories listed below, according to the accepted degree of risk involved.

Consciously ignoring these warning notices can result in accidents, serious injuries or death.

Furthermore, serious damage may be caused to the machine and its auxiliary units. The warning notices below must there be followed without fail!

DANGER!

Indicator word used to denote an immediately hazardous situation which, if not avoided, will result in serious injury or death.

WARNING!

Indicator word used to denote a potentially hazardous situation which, if not avoided, could result in serious injury or death.

CAUTION!

Indicator word used to denote a potentially hazardous situation which, if not avoided, could result in slight to moderate injuries.

NOTICE! Indicator word used to denote a potentially hazardous situation which, if not avoided,

could result in damage to property.

REMARK Indicator word used to point out important or useful information.

MAKINO 0847C-1610 (en)

0-2 GENERAL SAFETY INSTRUCTIONS

0847C-1610 (en) MAKINO

INTRODUCTION 1-1

1INTRODUCTION

REMARK 1. Read this manual carefully before operating the machine.

2. Store this manual in a clearly marked location for easy reference.

The present document contains customer specific technical information concerning the “Spindle – Table Crash Avoidance Function” (hereafter it is referred to as “3D crash avoidance function”).

This technical information describes the following:

- Function explanation

- Operational notes

- Switching ON/OFF the 3D crash avoidance mode

- Use of Tool Shape Data Transfer Function

- Use of the Z Axis Collision Avoidance Function

- Other functions different in each machine type

MAKINO 0847C-1610 (en)

1-2 INTRODUCTION

0847C-1610 (en) MAKINO

OUTLINE 2-1

2OUTLINE

3D crash avoidance function allows stopping the machine in advance by an Crash Check Alarm when a possible collision is detected between spindle and table which are defined by simplified factory preset geometrical configurations as shown in “Fig. 2-1: ”. Usually this function becomes active at the machine start-up. No special handling by an operator is required.

Fig. 2-1:

Moreover, it is possible to prevent the following accidents using the Tool Shape Data Transfer Function (chapter “6 USE OF TOOL SHAPE DATA TRANSFER FUNCTION”) and the Z Axis Collision Avoidance Function (chapter “7 Z AXIS COLLISION AVOIDANCE FUNCTION”).

- Collision during the initial approach in Z axis direction (“Fig. 2-2: Initial approach”)

- Collision during the movement in –Z axis direction outwards machining area (“Fig. 2-3: Machining”)

MAKINO 0847C-1610 (en)

2-2 OUTLINE

Legend

[1] Spindle

[2] Approach

[3] Tool model

[4] M code

[5] Limitation area

[6] Table

[7] Workpiece before

cutting

[8] Fixture

[9] Reference position

Legend

[1] M code

[2] Machining area

Fig. 2-2: Initial approach

Fig. 2-3: Machining

0847C-1610 (en) MAKINO

OPERATIONAL NOTES 3-1

3 OPERATIONAL NOTES

CAUTION!

Check that 3D crash avoidance function is active before starting machine operation. Particularly, note that this function will not be active if referencing of all coordinate axes had not been executed at least once.

NOTICE! 3D crash avoidance function may temporarily turn off during Machine Lock or while

searching for the program restart.

NOTICE! Please move axes in the opposite direction and push [NC Reset] button, when Crash

Check Alarm has been generated by this function. Movement in the direction of further collision with [OT Release] button pushed is impossible. In order to enable movement in the direction of further collision, first do NC reset and then turn this function OFF.

NOTICE! Except the automatic non-contact tool measuring device (separate-type) of D500, this

function is temporarily turned off and then restores during the automatic tool measurement procedure. However, this function may remain turned off if there has been some intervention or some alarms have been generated in the course of the measurement procedure. Please be sure to have confirmed the status of the 3D crash avoidance mode as shown in paragraph “4.3 Verification of 3D Crash Avoidance State” before proceeding to the next operation execution.

NOTICE! The spindle model of the machine with the bar spindle is set with W axis at a reference

position. When the bar spindle is extended, Shape model of 3D crash avoidance func-

tion does not apply to the extension of the bar spindle.

CAUTION! 3D crash avoidance function does not apply to workpieces, jigs, tool holders, angle plates etc.

Also note that 3D crash avoidance function does not apply to structural elements being not in their usual positions during machining, such as advanced ATC arm or covers of auxiliary appliances in opened state etc. Using Tool Shape Data Transfer function, tool’s cylindrical model is created so that tool also becomes an object for 3D crash avoidance.

CAUTION!

As a general rule, 3D crash avoidance function does not apply to the chuck of WPS specifications, CPH arm, and tale stock which can be attached, removed and shifted to other position. And also, flexible nozzles do not apply.

CAUTION!

3D crash avoidance function does not apply to the Programmable coolant nozzle (PCN), CD spindle in iGRINDER.

MAKINO 0847C-1610 (en)

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