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VERTICAL

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Installation

Contents

Manual

Fl/FS

1.

Introduction

1.1

Machine

Components

1

.2

Safety

2.

Introduction

2.1

Danger,

2.2

2.3

Installation

Specifications

3.

3.1

Introduction

3.2

Mechanical

3.3

Makino

3.4

General

Tooling

3.5

Pre

4.

Installation

Introduction

4.1

Characteristics

Precautions

Warning,

Safety

and

Professional

View

Specification

Process

Machine

and

Caution

Electrical

Dimensional

and

Function

Statements

Specification

and

5

Control

and

Specifications

Drawings

Symbols

5
5
5

6

6

6

9

12

12

13

16
19

30
31
31

Selecting

4.2

4.3

Foundation

4.4

Floor

Plan

Power

4.5

4.6

Transformer

Earthing/Grounding

4.7

4.8

Air

4.9

Machine

4.10

Service

Toolings

4.1

1

Coolant

4.12

4.13

Oil

4.14

Machine

4.15

Cables

Installation

4.16

Supply

Supply

Facilities

Requirements

Grease

and

for

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Marking

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and

(Option)

Handling

and

Fixtures

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Cables

Preparations

Facilities

server

communication

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without

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31
33

34

34
36

37
37
38

38

38

55
55

56

57

58

4.17

Pre-Installation

V1431I-I1E-XB

Checklist

60

3

Installation

Manual

F3/FIS

5.

Machine

5.1

5.2

5.3

5.4

5.5

5.6

Installation

6.

6.1

Delivery

Introduction

Container

Inspect

Unloading

5.4.1

5.4.2

5.4.3

5.4.4

5.4.5

5.4.6

Initial
Machine

Layout

the

Lifting
Lifting
Lifting
Lifting

Lifting

Lifting

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Cleaning

Packing

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Introduction

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the

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64
65
65
66
66
66

69

70

71
72

73

75

.

75

76

76

6.2

6.3

6.4

6.5

6.6

6.7

General

Instructions

Installation

6.3.1

Installation

6.3.2

Installation

6.3.3

Installation

Installation

6.3.4

6.3.5

Installation

6.3.6

Installation

Procedure

Installation

Installation

Installation

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76
76
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85

86

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95
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Clamp

Tool

SPINDLE

Spindle

Spindle

Maximum

Spindle

Spindle

Tool

Clamp

Tool

Clamp

V1

431

1-11

HEAD

Speed

Power

Torque

Nose

Cooling

Oil

Force

HEAD

Speed

Power

Torque

Nose

Cooling

Oil

Force
Force

E-XB

12,000

Range

15min/cont

15min/cont

System

20,000

Range

30min/cont

30min/cont

System

(BT40)

(HSK)

RPM

RPM

120-12000

22/18

117/95

MAS

403-BT40

Jacket

8800

Cooling

5%

+

200-20000

15/11

32/19

403-BT40

MAS

A63

Cooling

Core

±

8800
17600

5%

+

5%

(ASPAC)/1

kw

Nm

DIN

/

N

kw
Nm
DIN

/

and

Jacket

N

N

30-1

69871

69871

Cooling

3000

(US)

29.5/24.14

1035.5/840.8

-A40

/

JIS

1978

20.4/14.7

283.2/168.2

-A40

/

JIS

1978

3957

B6339-40T

+

5%

B6339-40T

±5%

5%

+

hp

Lbf-in

Lbf

l

HR

Lbf-in

Lbf

Lbf

RPM

/

HSK-

12

Installation

Manual

Fi/F

SPINDLE

Spindle

Spindle

Maximum

Spindle
Spindle

Tool

ATC

HEAD

Speed

Power

Torque

Nose

Oil

Clamp

No.ofTools

Change

Tool

Tool

Max.

Max.

Max.

PNEUMATIC

Min.

Consumption

Diameter

Length

Tool

weight

Tool

Pressure

30,000

Range

15min/cont

Cooling

Force

Time

SUPPLY

RPM

15min/cont

System

5

0.4

300-30000

15/11

20.4/14.6

MSK-F63

Cooling

Core

13600

20/30

1

.3

114/76.2

130

empty)

300

8

±5%

(Option)

(tooltotool)

(with

_

Kg/cm3

M3/min

kw
Nm

Jacket

and

IN

(ATC20/ATF5)

alternate

pocket

Cooling

71

106

20.4/14.7

180.5/129.2

3057

l

+

sec

mm

mm

k£L

5%

Lbs/in2
Gal/min

hp

Lbf-in

Lbf

l

RPM

POWER

200/220

EQUIPMENT

Spindle

Spindle
Spindle

Axis
Axis

Axis

ATC

Spindle
Spindle

Coolant

Coolant

Coolant

Hydraulic

SUPPLY

V

(12K)

(20K)
(30K)

Feed

-

-

Feed

-

Feed

Magazine

Cooler
Cooler

Pump

Pump
Pump

Unit

POWER

Axis

X

Axis

Y

Z

Axis

(12K)

(20K)

-

Nozzle

Through

-

Through

-

|

CHART

coolant

Spindle

Spindle

3

phase,

50/60

Coolant

Coolant

1

3

.5

Mpa

Hz

Mpa

22/18

15/11

15/11

4.2

4.2

4.2

0.5

1.6

3.07

0.925

2.2

3.7

1.5

40

KVA

Kw

KW
KW

Kw

Kw
Kw
Kw

Kw

Kw
Kw

KW

KW

KW

29.5/24

20.1/14.7

20.1/14.7

5.6

5.6

5.6

0.7

2.1

4.1

1.2

3

4.7

2

Hp

HP
HP

HR

HP

HR
HR

Hp

Hp

Hp

HP
HP
HP

V1431I-I1E-XB

13

Installation

Manual

Fi/F

CUTTING

Reservoir
Nozzle

Coolant

Coolant

Flush

Through

Coolant

OF

SIZE

Machine
Floor

(WxD)

Weight

CHIP

DISPOSAL

Capacity

Spindle

MACHINE

Height

Space

Pressure

Volume

Pressure

Volume

Pressure
Volume

3065

2440x2625

7300

OPTIONS

mm

mm

Kg

x

mm

130

0.2
80

0.2

80

1.5
80

I

Mpa

l/min

Mpa

l/min

Mpa

l/min

120.6

98.6x102.8

16,534

79.2

29

23.8

29

23.8

217

23.8

gal

psi

gal/min

psi

gal/min

psi

gal/min

in

inxin

lbs

V1

431

1-11

E-XB

14

Installation

Manual

Fi/FE

3.3

Makino

control

Axes

Number

Optional

Input

Automatic

Max.

Absolute/incremental

Decimal

Programming

Least

Inch/metric

Interpolation

Positioning

Linear

Circular

Exponential

Polar

Cylindrical

Helical

Involute

Hypothetical

Conical/spiral

NURBS

of

max,

command

programmable

point/calculator

input

interpolation

interpolation

coordinate

interpolation

interpolation

interpolation

Professional

simultaneous

no.

of

recognition

plane

increment

conversion

GOO

interpolation

interpolation

interpolation

interpolation

axis

interpolation

controllable

simultaneous

EIA

of

dimension

programming

selection

G01

G02,

G02,

G02.2,

G06.2

RS244/IS00840

type

decimal

G17,

G20,

G21

G03

G02.3,

G12.1,

(require

G03

G03.2

G07

G02,

5

and

axes

controllable

G90,

programming

G18,

G03.3

G13.1

rotary

G03

table)

Control

G91

G19

G07.1

axes

tape

Specifications

code

Feed

1

-digit

override

(per

check

program

431

1-11

feedrate

feedrate

Cutting

Cutting

F

Jog

Dwell

Feedrate

Program

Program

Sequence

Parity

Part

V1

clamp

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code

feed

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cancel

search

number

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~

G04

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search

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E-XB

direct

command

F9)

M48/M49

160m/320m/640m/1280m/2560m/5120m

-

15

Number
Part

Background

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of

program

part

registerable

editing

editing

program

Installation

program

editing

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120/250/500/1000/2000/4000

-

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Automatic

Machining

Clock,

Run-hour

Dynamic

operation

PNC

MDI

unit

12.4"

color

Manual

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Input/Output

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S,M,T

Display

operation

time

calendar

and

graphic

standard

LCD

pulse

Function

Miscellaneous

Spindle

Tool

speed

function,

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stamp

function

count

part

display

key

full

generator

interface

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direct

4

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digits

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on

Channel

-

function

5

M

digits

panel

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1

x-digit

Tool

Compensation

Tool

length

Tool

offset
offset

Tool

offset

Tool

Tool

offset

Tool

offset

Cutter

compensation

Coordinates
Reference
Reference

2nd

reference

3rd/4th

Floating

Machine

V1

431

reference

reference

coordinate

E-XB

1-11

compensation

-

pairs

memory

memory

memory

position

position

64/99/200/400/499/999/

(Geometry

A

(Geometry/wear)

B

(Geometry/wear,

C

C

return

return

position

return

position

position

system

G43,

G41

G28

check

return

return

G44/G49

Wear)

,

G42/G40

G27

G30

G30

G30.1

selection

cutter/tool

G53

length)

16

Installation

Manual

Fi/FE

Workpiece

Workpiece

Automatic

Coordinates

Local

Work

Machine
Manual

Operation

Label

Manual

Help

Machine

Mirror
Block

Optional

Program

Z-axis

Follow

Sequence

Program
Dry

Single

Manual

Skip

Tool

run

G31

coordinates

coordinate

coordinate

reference

skip

absolute

length

function

lock

image

skip

stop

stop

feed

up

restart

block

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High-speed

coordinate

coordinate

return

from

setting

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selection

position

support

and

ON

measurement

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M01

MOO

neglect

number

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interruption

skip

system
system

selection

preset

reference

G52

setting

return

OFF

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position

G92

M21

and

stop

G54-G59

G92.1

G29

,

M22/M23

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Chamfering

direction

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corner

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macro

custom

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peck

E-XB

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Canned

Small-hole

431

V1

1-11

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drilling

G41.1,

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nested)

common

macro

cycle

G42.1/G40.1

parameter)

variables

G10

600

numbers

17

Installation

Manual

Fi/Fl

Circular

Scaling

Coordinate

interpolation

G51/G50

system

Programmable

Rigid

tapping

Programming

G84.2,

Playback

Tapping

Cutting

Exact
Exact

Automatic

Machine
Backlash

Stored

Single

mode

mode

mode

stop

G09

stop

corner

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compensation

pitch

error

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by

rotation

mirror

support

image

G84.3,

G63

G64

G61

override

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compensation

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R

programming

G68,

G69

G51.1/G50.1

M135

G60

Safety

and

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Interlock

Self-diagnosis

Alarm

Emergency

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history

stop

stroke

Professional

GI.3

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Data

server

Super

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Data
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Data

GI.4

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B

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The

part

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your

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display

check

5

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160MB

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specifications

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continuous

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machine

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for

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design

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application

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subject

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and

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market

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prior

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notice

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which

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layout

piping.

point.

free

from

the

regarding

an

air

to

point

section

main

A

after

dust

machine

and

air

the

and

or

Table

4.8.1

Description

•

Supply

Inlet

Ambient

Relative

Machine

Consumption

Filtration

Air

Connection

Inner

Quality

Air

Air

Humidity

Pressure

Dryer

of

Dia

Pressure

Required

Incoming

Makino
air
air

Supply

Air

Temperature

Specification:

Temperature

(Volume)

Port

Hose

Air

considers

supply

must

to

not

Supply

it

machining

the

exceed

0.5to0.8

5°

to

5°to40°

Less

0.5

400

Water

Refrigerated

PT1/2

Over

ISQ8573-1

customer’s

the

relative

40%

35°

than

MPa

min.

L/

Female

15mm

center

Specification

MPa

C
C

%

40

m3/min)

(1.52

Trap

and

Membrane

or

016mm

ISQ1.5.1

,

responsibility

is

both

clean

humidity.

Oil

Mist

Type

to

and

Filter

Hose

ensure

dry.

with

(Option)

Nipple

that

Supplied

5p

and

(Machine

the

0.3p

filter

Side)

Please

Note:Ifthe

recommended

V1

431

1-11

E-XB

to

use

incoming

Air

an

air

Drier

is

not

just

good

before

cannot

and

connecting

meet

the

the

Main

minimum

Air

supply.

standards,

it

is

37

Installation

Manual

F3/FS

4.9

•

•

•

•

•

•

•

•

•

•

•

•

4.10

During
installing

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Machine

F3

machine

Professional

and

installing
Overhead

Min

Min

Shop

Mobile

Forklifts

Hydraulic
Eyebolts

shackles

D

Crowbars

Lifting

Service

Cotton

Soft

Cleaning

Cleaning

Big

size

Industrial
Hand
Helmets

Safety

First

Set

of

Dust

Temporary

Aluminum

moving.

the

gap

from

gap

from

floor

Crane

capacity

Jacks,

slings

the

installation

the

machine.

cloth

tissue

brushes

agents

clean

Vacuum

lights

for

Hand

aid

Kit

Tool

Bins

for

Handling

installation

riggers

Following

machine.

Crane

entry

of

the
the

door

capacity

or

wire

Facilities

type

papers

like

cardboards

or

Torch

FSE

gloves

Kit

waste

power

Ladder

only

minimum

Crane

Crane

width

rope

of

Customer

waste

of

different

CTC

cleaner

lights

disposals

facilities

height

of

Facilities

requires

should

facilities

capacity

Hook

to

Hook

to

should

various

of

F3

machine

is

(Never

sizes

/

Acetone

and

6to8

lifting

handle

the

at

the

top

should

floor

be

more

:

T

0

1

10

:

T

5

:

T

(Toe

:

M6, M8,

:

Different

2.5

to

:

lengths

following

requested

use

thread

Heptane

/

Plastic

ft

and

the

customer

10

T

of

the

or

above

or

above

type

M12,

sizes

m

3

to

type

sheets

moving

machine

or

above.

machine

be

about

than

2800mm

preferable)

M16

length

in

facilities

arrange

cloth

Gasoline,

/

of

some

for

unloading,

place

etc

waste)

is

should

3000mm

min

minimum

are

for

machine

soap

heavy

very

be

of

6

2

very

oil

numbers

units.

unpacking,

much

about

nos

installation

500mm

each

much

etc.,

Trained

lifting

essential

essential

and

for

for

4.11

Consider

table

diameter

Specifications,

Consider

that

V1431I-I1E-XB

Toolings

the

below

weight

the

istobe

specification

to

machine

installed.

and

select

Fixtures.

and

the

length

maximum

Prepare

Fixtures

the

of

correct

machine

tooling

please

workpiece

the

fixtures

spindle

specification

refer

Figure

area

accordingly

which

4-11-9

that

that

can

refer

is

be

to

installed.

be

can

Tool

be

accommodated

chapter

used.

Diameter

3

for

Please

For

tool

weight

for

details.

refer

maximum

and

Length

the

machine

the

38

Installation

Manual

FI/F

TOOL

TOOL

MAS403-BT40

JIS

SHANK

SHANK

B6339-40T

PULL

AND

TYPE

PULL-STUD

(Retention

Without

Without

With

Without

STUD

Hole

Hole

Knob)

Hole

Hole

DETAILS

12K/13K

FOR

DIMENSIONS

Figure

Figure

4-11-2

SPINDLE

4-1

1-1

TSA/TSC

NOT

APPLICABLE

NOT

APPLICABLE

TSA/TSC

NOT

APPLICABLE

69871

DIN

V-CAT

HSK-A63

-

-A40

No.

40

Hole

With

Without

Hole

With

APPLICABLE

NOT

Hole

Figure

Figure

4-11-3

4-11-4

TSA/TSC

APPLICABLE

NOT

TSA/TSC

V1431I-I1E-XB

39

Installation

Manual

Fi/F

TOOL

MAS403-BT40

(JIS

DIN

SHANK

B6339-40T)

69871

-A40

TOOL

TYPE

PULL-STUD

(Retention

Without

With

Without

With

Without

SHANK

Hole

Hole

Hole

Hole

Hole

Knob)

AND

20K

PULL

SPINDLE

STUD

DIMENSIONS

Figure

Figure

DETAILS

4-11-5

1-6

4-1

TSA/TSC

TSA

TSA

V-CAT

HSK-A63

-

No.

40

Hole

With

NOT

APPLICABLE

Figure

Figure

4-11-7

4-11-8

TSA

TSA

/TSC

V1

431

1-11

E-XB

40

TOOL

SHANK

Installation

TOOL

TYPE

PULL-STUD

(Retention

SHANK

Knob)

AND

30K

Manual

PULL

SPINDLE

STUD

DIMENSIONS

Fi/F

DETAILS

TSA/TSC

HSK-A63

APPLICABLE

NOT

Figure

4-11-9

TSA

ITSC

V1431I-I1E-XB

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25

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to

Depth:

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Hole

58-62HRC

0.5-0.8

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18

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25

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23-0.10

29

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s

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cor

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A

3.2

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20

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1-11

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1-11

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PRE

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61

Installation

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69

Installation

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FI/FI

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5.4.3

Confirm

damage

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moving:

•

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V1431I-I1E-XB

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5.4.4

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Installation

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V1431I-I1E-XB

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Installation

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V1431I-I1E-XB

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5.5

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6.3.1

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V1431I-I1E-XB

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77

6.3.2

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V1

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6.

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6.3.2.7:

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V1431I-I1E-XB

82

Installation

Manual

Fi/FS

Electrical

After

•

The

•

during

connection:

power

compressor

Control

second

cooler

ON

spindle

Power

inserted

the
oil

Note:

“Red”,

running.

inserted

cooler

Color-coding

Cables

insertion

the

oil

pump

and

Cables

in

first

“White”,

are

cooler,

will

(Top)

point

“Black”

inserted

point

confirm

turn

are

the

of

given,

as

the

of

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20

22

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-

the

per

23

control

terminal

25

24

262728

cables

diagram

V1431I-I1E-XB

Figure

6.3.2.9:

Electrical

Cable

Connection

83

6.3.3

Installation

of

Transformer

Installation

Manual

Fl/Fl

The

transformer

transformer

supplied.

closest

Follow

Open

•

Change

•

transformer.

The

•

Before

•

200Volts.

Before

tapping

the

the

required

tapping

in

steps

top

the

power

tapping

is

power

primary

the

below

cover

tapping

supply

ON,

measure

!

I.

must

highest

in

ON,

tapping

for

of

the

primary

in

is

200Volts.

selected

be

rated

measure

sideofthe

transformer

the

the

the

transformer:

side

transformer

before

primary

given

transformer

get

to

and

voltage

transformer

access

required

if

secondary

power

of

get

to

200V

tapping

to

change

_____

ON

the

primary

at

of

in

/

machine

1

the

of

transformer

secondary

transformer.

secondary

machine.

voltage.

voltage.

The

whenitis

Choose

side.

side

of

must

It

the

the

be

Primary

tapping

;ÿ

"V

i

:

*

:

-

Hi

Figure:

I-

6.3.1

HP

m

Transformer

\VT*

tapping

s

Secondary

tapping

V1

431

1-11

E-XB

84

6.3.4

Installation

of

Z

axis

Installation

motor

Manual

Fi/FS

Z-axis

below

•

•

•

•

•

•

Cable

hoses

Saddle

motor

procedure

Figure

cables

All

M8

Use

Loosen

the

Fix

shown

Tighten

and

has

6.3.4.

and

screws

the

motor

in

the

the

been

to

1

shows

tubes

(x2)

screw

to

figure

screw

removed

install

and

coupling

of

saddle

the

6.3.23.

of

j

it.

the

Saddle

are

properly

them

fix

and

coupling

and

at

at

i

sent

to

which

placed

on

the

motor

make

the

along

motor

mark

a

motor

the

on

top

end

end

with

spindle

the

machine

motoristo

pocket.

the

to

lift

completely.

between

with

torque

a

be

motor

the

as

loose

fixed.

the

to

coupling

value

part.

assembly

and

motor

40Nm.

of

Nylon

M8

to

Follow

Sling

screws

lift

the

region

shaft

(x2)

motor

the

as

A

Figure

Figure

6.3.4.2:

6.3.4.

f

:

1

Coupling

'

at

.

motor

Tightening

Top

View

the

end

Motor

assembly

of

\

of

Saddle

Coupling

and

({

Motor

V1

431

1-11

E-XB

85

Installation

Manual

Fi/F

6.3.5

Z-axis
Follow

The

•

Insert

•

Fix

•

saddle

Fix

•

Installation

cable
the

all

all

below

cable

all

the

the

brackets.

the

chain

chain

M8

linkstothe

Z

of

axis

has

procedure

(without

cables

and

screws

Cable

been

to

links)

tubes

(x8)

cable

chain

removed

install

and

inside

spring

with

chain

Cable

tubes

and

them.

links

the

washers

using

and

along

sent

are

sent

Cable

a

chain.

using

screwdriver.

with

the

machine

along

6mm

Mk*.-.

with

-

.

*

the

Allen

«

i

machine.

key

on

rtwd

I

f

iMm

as

the

loose

spindle

E

»

;

mi

•

part.

and

1

I

'

J

I

;;

1

J

::

.

ml

m

I

Si

Figure

Cable

chain

screws

M8

:

3.5.1:

6.

—

Links

Cable

Chain

if.

Sufi

Installation

•

T-

1

F

!LJ

V1431I-I1E-XB

86

Installation

Manual

Fi/FS

6.3.6

6.3.6.

Power

•

figure

Connect

•

breaker

Turn

•

the

Installation

MCB

1

OFF

6.3.29.

the

per

as

the

ON

voltage

of

Air

mounting

machine

the

Internal

wiring

MCB

across

CP21

Dryer

MTC

details

CP21

OP.

(Option)

NO:

and

cable

given

(MCB

output

100

mount

between

below.

for

AIR

points

‘.'.WUWWlfW

‘ill

I

the

circuit

the

Dryer)

CP21-2

Stf®

*7

breaker

mounted

power

and

and

CP21-4.

(L14B022)

circuit

n

breaker

ON

must

It

MCB

as

and

the

machine.

200

be

(L14B022)

showninthe

circuit

CP5

Measure

Volts.

CP5-

CP5-

Figure

6.3.6.

CONNECTION

Mounting

1:

Connection

and

of

-CP21-2

-CP21-4

MCB

V1431I-I1E-XB

87

Installation

Manual

Fi/FS

6.3.6.2

•

•

•

•

6.3.6.3

Connect

•

Ensure

•

Connect

•

Ensure

•

Dryer

Air

Connect

Ensure

Connect

Ensure

the

thread

the

PLUG

inlet

PLUG

portion

PLUG

should

supply

30PM

is

inlet

on

be

Air

on

applied

connection

tightened

fully

inlet

with

Air

of

white

of

to

dryer

tape.

dryer.

air

avoid

SB

Dryer

Air

the

thread

the

nipple

inlet

PLUG

portion

nipple

should

Figure

supply

30PM

is

to

outlet

be

6.3.6.2:

on

Air

applied

connection

fully

tightened

inlet

with

Dryer

Air

of

Air

white

of

to

Inlet

dryer

tape.

Air

Dryer.

avoid

as

leakage.

as

air

Supply

shown

leakage.

showninthe

the

in

figure

figure

6.3.33.

below.

V1

431

1-11

f;

E-XB

u-.

Figure

6.3.6.

3:

Air

Dryer

Outlet

w

Supply

88

Installation

Manual

Fi/FS

6.

3.

Connect

•

different

the
The

•

cable.

Connect

•

top

6.

4

Interfacing

the

type

dryer

Air

conduit

Remove

back

cover.

jjJ

conduit

cable,

of

side

check

the

the

Machine

to

shown

as

remove

where

name

nut

should

transparent

transparent

Transformer

i-

the

in

the

cable

sleeves

tightened.

be

protective

protective

Conduit

connection

figure

are

cover

and

connect

marked

Connect

cover

'

below.

as

the

before

(Acrylic

already

If

the

cable.

and

R21

cable

connecting.

sheet).

end

T1

connected

Remember

.

S21

R21

Close

,

the

S21

Air

with

select

to

and

dryer

the

earth

unit

Figure

6.3.6.4a:

Cable

S21

Connection

Transparent

cover

protection

R21

Connection

Cable

for

Cable

Connection

on

%

Dryer

Air

V1

431

1-11

E-XB

89

Installation

Manual

Fi/F

Locate

•

Power

•

Route

•

2

OFF

•

Complete

•

and

:

A

/

m

«

.

the

Air

OFF

the

cable

CP21-4

the

MCB

the

.

jgli;

jj

k

dryer

supply

the

machine.

along

and

connect

.

CP21

mechanical

Figure

the

And

power

interfacing

Knock

MTC

6.3.6.4b:

cable

available

the

connection

earth

ON

hole

out

on

MCP

CP21

connect

cableCP21-2

and

the

CP21-4

r

"''"ffiSsSHSI

Pisa

EK>.

Cable

duct

the

ConnectiononMTC

on

path

and

‘E’.

cable

Machine.

showninthe

as

•:

the

connect

MTC

figure

V

side

to

below.

and

the

connect

MCB

the

cable.

terminals

CP21-

inlet

Air

(from

13

to

air

air

dryer

source)

Air

(from

outlet

air

Figure

to

machine

dryer)

6.3.6.4c:

Hose

inlettomachine

Air

(from

Connection

air

to

I

dryer)

Machine

V1

431

1-11

E-XB

90

Installation

Manual

FB/FE

6.3.6.5

After

•

except

Auto

Run

•

down

Hence

•

Auto

glows,

Testing

power

the

LED

the

from

at

and

adjust

Air

the

first

and

dryer

its

Run

the

ON

(First

Run

highest

end

LEDs).

Dew

Dew

LED

should

LED

one

for

temperature

one

of

Thisisshown

as

point

}

meter,

point

for

glow.

During

all

showing

to

the

is

hour.

hour

showninthe

Xeroaqua

DEW

/RUN

all

(Refer

this

8°

C

five

the

in

below

POINT

the

LEDsinDew

negative

the

figure

time

Dew

(only

three

LEDs

MONITOR

should

figure

procedure.

to

ALARM

6.3.42)

point

green

6.3.42

”C

point

valueofDew

reading

LEDs

glow

(Circled).

(Dew

will

will

point

If

reading

point).

gradually

be

ON).

8°C

only

will

Also

position,

single

glow

the

come

LED

Figure

_

_______

3.

5:

6.

6.

_

Air

Dryer

Indicator

V1431

1-11

E-XB

91

6.

3.

6.6

Dew

point

Installation

temperature

Manual

adjustment

Fl/FS)

In

•

•

•

•

•

•

•

•

case

bottom

After

6.3.44.

Adjust

increase

the

in

After

With

be

Remember
Machine
Put
Run

the

of

not

cover

opening

the

from

above

adjustment,

the

two

in

near

back

Regulator

the

to

Air

the

unit

8°C

getting

shown

as

the

knobasshown

Zero

figure

to

three

(i.e.

that

Regulator

red

for

two

unit.

cover,

to

6.3.45.

minutes,

two

the

color

near

in

8°C,

open

or

main

unit.

cap

three

to

dew

8°C

figure

take

three

6.3.43.

out

the

amount

reading

the

LEDs

hours.

below

by

and

in

adjust

some

ideaofthis

(cover)

point

the

red

picture

rotating

of

will

in

Dew

adjustment

cover

Check

m

o|

reading,

color

with

the

knob

in

air

machine.

obtain

point

the

unit

and

confirm

take

5mm

(cover)

cap

help

the

in

clockwise

there

f

value.

given

is

the

actual

temperature

istoeliminate

asitwas

A-f!*LS5S“v_

Allen

as

shown

of

Flat

direction

reader)

the

in

no

water

key

and

open

in

the

screwdriver.

as

The

reading

condensation

original.

droplet

*\

the

figure

To

shown

must

at

near

Air

inlet

/A

Open

'

T

m

the

<

-

Figure

7

door

-

ill

Air

6.3.6.6:

outlet

Dew

Point

Remove

(cover)

dew

Flat

test

Adjustment

the

for

point

screwdriver

pen

\

red

color

adjustment

temperature

or

cap

of

V1

431

1-11

E-XB

92

Installation

Manual

F

WFB

6,4

F3

/

6.4.1

Procedure

Machine

F5

6.4.2.

and

for

supported

is

0

0

Machine

points.

6

at

Leveling

The

points

6

showninthe

are

70±2mm

V

basic

bed

figure

O

\

Support

•

Maintain

•

front

the

a

leveling

machineonthe

gap

between

plate).

the

Figure

floor

floor

6.4.1

initially

and

Leveling

.1

:

by

leveling

referred

height

bolts

machined

1,

pad

2,

3

to

4

&

be

(Figure

70±2mm

6.4.1

(near

.2).

left

V1

431

1-11

E-XB

93

Installation

Manual

F3/FB

•

1

•/V

@

2

6

m

level

Spirit

div

(1

Spirit

1

;•

4

H

#

3

...

(1

div

for

TWIST

=0.02mm/m)

level

for

CROWN

=0.02mm/m)

Move

•

the

Adjust

•

shouldbelocatedatthe

Adjust

•

and

by

When

•

point

reading

the

table

tableasshowninthe

leveling

the

leveling

the

the

crown

moving

the

6

to

(approximately

is

Y-axis

leveling

division

0.5

the

to

within

from

is

Figure

center

bolts

at

center

bolts

till

0.5-1.

one

complete,

then

15

6.4.2.

Y-axis

of

figure

above.

point

for

the

twist

division

0

endtothe

snug

the

jack

degrees

Leveling

1:

and

1,

&

2,

3

spirit

both

is

within

(reading

other

tight

leveling

tensioning).

place

to

4

levels

0.1

end.

the

point

procedure

spirit

two

get

proper

A&B.

division

~0.2

spirit

on

leveling

5

to

levels(1div

machine

level

points

0.5

division

(reading

‘B”)

&

5

and

6

to

0.02mm/m)

=

leveling,

on

shouldbeachieved

equalize

spirit

jack

the

the

bubble

‘A’)

level

leveling

the

twist

on

V1

431

1-11

E-XB

94

Installation

Manual

FB/FB

6.5

Installation

Procedure

for

F3

and

F5

Coolant

o

Tank

r

i

0

v

I

m

0

o

,KT>.

,,,

Figure

nr

6.5.1

:

Front

E

L*J

coolant

ET

tank

n

V1431I-I1E-XB

95

Installation

Manual

FI/FS

Figure

6.5.1

machines.

description

The

-

Nozzle

A

-

B

Flush

coolant

C-Coolant

shows

of

coolant

chiller

the

the

pump

pump

pump

model

pumps

(option)

of

is

front

given

coolant
below:

tank

coolant

tank

used

in

F3

and

F5

V1

431

1-11

E-XB

96