
Installation
Manual
F3/FIS
5.
Machine
5.1
5.2
5.3
5.4
5.5
5.6
Installation
6.
6.1
Delivery
Introduction
Container
Inspect
Unloading
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
Initial
Machine
Layout
the
Lifting
Lifting
Lifting
Lifting
Lifting
Lifting
Machine
Cleaning
Packing
Process
Introduction
Machine
and
the
Machine
the
Front
Chip
the
the
Rear
the
Transformer
Rolling
list
Moving
Coolant
Conveyor
tank
tank
64
65
65
66
66
66
69
70
71
72
73
75
.
75
76
76
6.2
6.3
6.4
6.5
6.6
6.7
General
Instructions
Installation
6.3.1
Installation
6.3.2
Installation
6.3.3
Installation
Installation
6.3.4
6.3.5
Installation
6.3.6
Installation
Procedure
Installation
Installation
Installation
conveyor
Process
ATC
of
Spindle
of
of
Transformer
Z
of
Z
of
Air
of
Machine
for
Procedure
Procedure
Procedure
covers
Oil
Cooler
axis
motor
Cable
axis
Dryer
forSSeries
for
for
(Option)
Leveling
Rear
Rear
chain
Coolant
coolant
coolant
tank
tank
tank
with
with
chip
hinge
bucket
(option)
belt/scrapper
.
Lift
up
76
76
76
78
84
85
86
87
93
95
97
chip
99
V1
431
1-11
E-XB
4

Installation
Manual
F3/F!
Table
Statement
DANGER
WARNING
CAUTION
2.3
The
•
•
2.1:
Installation
following
Adhere
Make
.
installation
and
the
arrival
Definitions
Meaning
DANGER
means
instruction(s)
WARNING
the
result.
CAUTION
the
result.
information
strictly
thorough
a
the
of
Danger,
of
is
the
that
either
is
is
the
instruction(s)
_
the
is
instruction(s)
_
Safety
relatedtoinstallationofthe
is
installation
the
to
make
of
sure
check
to
machine.
Warning
most
severe
followed.
not
next
is
not
least
not
is
instructions
mechanical
the
that
&
severe
personal
level
followed
severe
followed
they
Caution
safety
_
safety
of
safety
and
working
are
statements
statement.
injury
statement.
severe
statement
damage
machining
provided
electrical
in
death
or
personal
to
the
in
units
good
statement
This
may
result
indicates
It
injury
indicates
and
the
equipment
center:
Pre-Installation
used
for
safe
conditions,
and
the
if
if
that
could
that
if
may
Guide.
machine
moving
before
Lifting
All
persons
but
is
not
All
•
All
•
Any
•
standards.
Slings
When
Never
•
Protect
•
Chains
Lifting
chains:
Never
•
Do
•
Do
•
Never
•
Use
•
Use
•
Safety
limited
lifting
lifting
lifting
using
exceed
slings
chains
exceed
drag
not
allow
not
twist
proper
chains
lifting
found
lifting
heavy
be
lifting
in
for
machinery,
must
must
stored
to
an
responsible
to
equipment
equipment
device
slings:
the
with
must
the
chains.
chains
chains
devicestoshorten
equipped
with
lifting
properly
be
inspected
be
to
be
capacity
padding
properly
capacity
become
attempt
enclosed
follow
must
machine
defective
any
of
when
any
of
tangled
shorten
to
chain's
a
rated
on
prevent
to
or
lifting
these
must
sling.
lifting
lifting
components,
the
for
a
regularly
be
objects
damage
chain.
kinked.
length.
their
length.
hooks.
safety
and
weight
scheduled
repaired
with
when
precautions.
work
being
lifted.
basis.
in
accordance
sharp
edges.
not
pieces:
use.
in
This
with
When
includes,
industry
using
Hooks
When
Never
•
Do
•
Destroy
•
431
V1
using
exceed
not
1-11
E-XB
hooks:
repair
and
lifting
the
lifting
discard
capacity
hooks.
bent
lifting
any
of
hooks.
lifting
hook.
8

Installation
Manual
Fi/FE
3.3
Makino
control
Axes
Number
Optional
Input
Automatic
Max.
Absolute/incremental
Decimal
Programming
Least
Inch/metric
Interpolation
Positioning
Linear
Circular
Exponential
Polar
Cylindrical
Helical
Involute
Hypothetical
Conical/spiral
NURBS
of
max,
command
programmable
point/calculator
input
interpolation
interpolation
coordinate
interpolation
interpolation
interpolation
Professional
simultaneous
no.
of
recognition
plane
increment
conversion
GOO
interpolation
interpolation
interpolation
interpolation
axis
interpolation
controllable
simultaneous
EIA
of
dimension
programming
selection
G01
G02,
G02,
G02.2,
G06.2
RS244/IS00840
type
decimal
G17,
G20,
G21
G03
G02.3,
G12.1,
(require
G03
G03.2
G07
G02,
5
and
axes
controllable
G90,
programming
G18,
G03.3
G13.1
rotary
G03
table)
Control
G91
G19
G07.1
axes
tape
Specifications
code
Feed
1
-digit
override
(per
check
program
431
1-11
feedrate
feedrate
Cutting
Cutting
F
Jog
Dwell
Feedrate
Program
Program
Sequence
Parity
Part
V1
clamp
override%
code
feed
second)
override
Memory,
number
cancel
search
number
(horizontal&vertical)
storage
:
(F1
~
G04
Edit
search
memory
F
E-XB
direct
command
F9)
M48/M49
160m/320m/640m/1280m/2560m/5120m
-
15

Number
Part
Background
Extended
of
program
part
registerable
editing
editing
program
Installation
program
editing
Manual
120/250/500/1000/2000/4000
-
FB/FB
Operation,
Automatic
Machining
Clock,
Run-hour
Dynamic
operation
PNC
MDI
unit
12.4"
color
Manual
I/O
Functions
Input/Output
Data
S,M,T
Display
operation
time
calendar
and
graphic
standard
LCD
pulse
Function
Miscellaneous
Spindle
Tool
speed
function,
(memory)
stamp
function
count
part
display
key
full
generator
interface
(auxiliary)
direct
4
S-code,
digits
display
Operator
on
Channel
-
function
5
M
digits
panel
(RS-232C)
1
x-digit
Tool
Compensation
Tool
length
Tool
offset
offset
Tool
offset
Tool
Tool
offset
Tool
offset
Cutter
compensation
Coordinates
Reference
Reference
2nd
reference
3rd/4th
Floating
Machine
V1
431
reference
reference
coordinate
E-XB
1-11
compensation
-
pairs
memory
memory
memory
position
position
64/99/200/400/499/999/
(Geometry
A
(Geometry/wear)
B
(Geometry/wear,
C
C
return
return
position
return
position
position
system
G43,
G41
G28
check
return
return
G44/G49
Wear)
,
G42/G40
G27
G30
G30
G30.1
selection
cutter/tool
G53
length)
16

Installation
Manual
Fi/FS
4.1
This
for
clear
installation
installation
The
installation.
machine
tasks:
•
•
•
•
•
Introduction
chapter
delivery
the
expectations
Review
Establishatime-line
Pre-Installation
Selecting
Dimensional
and
Electrical,
Unloading,
Preparing
describes
and
rests,
process.
information
the
The
installation.
machine
clearances.
Service,
moving.
tooling
Pre
4.
installation
installationofthe
responsibilities
and
large
in
Fifteen
items
drawings
and
part
days
and
and
checklist
checkedinthe
the
Use
location
are
requirements
Air
work
Installation
process
F-series
the
on
before
requirements
detailed
schedule
outlines
resources
(access,
provided
holding
“required”
and
High-speed
all
for
participation
delivery
the
related
for
tasks
key
this
in
environment,
in
section
and
connection
devices.
Process
contains
concerned.The
of
to
completion
to
column
guide
3.4
guidelines
Machining
involvement
and
Makino
your
pre-installation.
of
prepare
be
must
accomplish
to
foundation),
and
determine
to
details
to
Center.
success
of
machine
these
for
items.
machine
completed
the
refer
required
prepare
and
customer
customer
It
establishes
efficiency
time
take
delivery
for
an
efficient
pre-installation
section
4.2
floor
of
in
the
to:
and
space
4.2
Key
Total
The
tooling,
considered.
Room
The
considered.
Easy
The
and
path
clearance
crane,
in
easy
machine
Selecting
factors
Required
Required
accessibility
Easy
Manufacturing
Environment
Floor
machine
workpiece
Space
total
floor
Accessibility
machine
all
for
from
forklifts
unnecessary
accessibility
external
selecting
in
floor
total
Room
Space
For
cabinet
the
accommodate
to
Space
Process
machine
for
foot
print
storing
machine
the
space
placement
doors
trucktothe
over-head
and
delays
for
dimensions
the
the
Space
area
and
in
safe
the
must
Machine
machine
working
the
plus
movement,
and
footprint
total
safe
have
panels
and
machine
the
machine
crane.
machine
discharge
and
installation
floor
Location
location
working
total
to
refer
height
sufficient
swing
to
site
that
rigging
Failure
chips
of
plans,
include:
utilities
machine
the
of
room
completely
provides
and
ensure
to
and
and
various
for
required
area
and
also
plan.
floor
in
room
for
which
safe
open.
sufficient
moving
sufficient
additional
used
coolant.
machine
around
for
future
the
access
Remember
width,
equipment
moving
There
cost.
Refer
options.
the
maintenance
machine
around
height,
like
room
should
section
machine
is
located
the
machine
ensure
to
and
the
mobile
could
also
3.4
for
is
a
swing
result
be
for
V1
431
1-11
E-XB
31

Installation
Manual
FWFB
4.3
B
A
deflection.
be
appreciable
of
•
•
•
•
•
•
•
•
•
•
Foundation
To
with
void
guaranteed
specifications
reinforced,
continuous,
thumb,
Minimum
soil
(The
Minimum
Foundation
Minimum
recommended
the
foundation
Floor
Level
If
the
maintain
contact
steel
The
Type
of
When
ensure
all
installation
accuracy
the
isolated,
Refer
the
floor
locating
o
o
o
Figure
flat,
deflection.
foundation
ground
below
thickness
should
anti
vibration
that
to
should
does
machine
Makino.
reinforcement
Concrete
the
Consult
Consult
Locate
vibration
machine
alignment.
machine
on
a
for
concrete
4.3.1
and
strong
NOT
Do
must
resistance
concrete
the
of
foundation
extend
Isolation
a
1
9-mm
absorb
be
within
not
meet
level
of
should
machine
structural
a
Makino
the
machine
environment.
provide
to
accuracy
and
portion
reinforced
the
machine.
floor
details
for
enough
place
the
meet
5
of
ton
medium
minimum
a
around
(3/4-inch)
vibration
some
3.2mm/m.
these
alignment.
and
the
steel
grade
be
of
on
an
engineer
for
acceptance
over
enough
and
foundation
of
the
warranty.
concrete
is
the
foundation
on
to
support
machine
following
/
m2
large
or
300mm.
is
300
of
the
expansion
specifications,
If
inside
upper
FC1
for
the
80
floor
load
or
pillar
a
necessary,
If
or
support
performance,
requirements.
Consistent
foundation
foundation
best
drawings.
the
separate
on
specifications:
sized
crushed
beyond
mm
Foundation
strip
special
a
you
concrete
or
of
stipulations
supporting
install
to
considering
are
more.
building,
a
bearing
one
keep
weight
sections
the
is
of
be
should
be
capacity.
on
this
beams
or
the
machine
customers
Failure
accuracy
that
meets
minimize
to
The
concrete
the
of
of
stones
can
machine
mm
100
placed
foundation
more
at
special
a
be
of
sure
to:
arrangement.
provide
to
pillars
level
must
to
comply
can
the
vibration
machine
concrete.
be
used)
boundary.
thick
anditis
the
perimeter
is
0@230
D1
a
under
and
comply
may
only
be
minimum
and
pad
should
without
As
a
rule
also
of
needed
foundation,
minimum
the
maintain
to
V1431I-I1E-XB
33

Installation
Manual
Fi/F
4.6
F3
servo
If
rating
Table
the
and
Table
Transformer
andF5machine
control
incoming
the
kVA
40
4.6.1
machine
power
its
4.6.1
and
other
voltage
required
is
gives
the
are
available
source.
Regional
Asia
Other
(Option)
requiresaninput
units.
is
types
wise
Region
Pacific
U.S.
Europe
Than
with
as
main
Above
than
other
the
transformers
of
option
an
transformer
voltage
200V,
secondary
along
200V,
of
AC,
30
output
with
suitably
with
incoming
being
the
AC,
30
an
additional
200
rated
machine
voltage
50/60
V.
cables
according
specification.
Transformer
Primary:380/400/420/440V
Secondary:
Primary:
Secondary:
Primary:
Secondary:
Primary:
Secondary:
200V
400/460/480V
200V
380/400/420/440V
200V
220/230/240V
200V
Hz,
for
external
from
to
Voltage
the
main
transformer
transformer
the
countries
of
to
Table
4.6.2
gives
installationofthe
Table
4.6.2
Main
Description
Primary
Secondary
Voltage
voltage
Phase
Frequency
Rating
Voltage
Sec.
Class
Regulation
Type
Winding
Out
put
tolerance
Tapings
the
specification
machine
unless
transformer
required
the
of
ordered
Specifications
the
with
Specification
According
200
03
50/60Hz+/-
40
kVA
±5%
Class
±3%
transformer
machine.
the
to
VAC
1%
H
Isolation
Copper
200V
Winding
and
and
Local
220V
should
Power
be
ready
supply
before
V1431I-I1E-XB
36

Installation
r-
Manual
Fi/F
In"
y
t’
HSK-A63(DIN69893-1)
Ring
O
\
:
:
w
m.
rtkr
_D_ÿ
or
OCTAL
\
\A3SN«
i
r
1
Materia
Carburt
ized
-52
HRC42
SCM435
#*
i
HA
AIW
HRC42-52
14.5
ISO
(D
HI
34CrMo4
1
*!
V
Coolant
0.D5
ICh
(JtS
SCM435)
nac-wa
PMUSC
PW
t:v(HSK-A63ffl)
T13M-2702D
ff
MI'.
I-;
S-L
-If
Duct
:
0.8S
]
C-
Grind
—
finish
COOLANT
The
.
1
2.
0.8s
DUCT
coolant
grind
finish
V1431I-I1E-XB
duct
THROUGH-SPINDLE
FOR
required
is
is
critical
for
to
reliabilityofthrough-spindle
Figure
4.1
COOLANT/AIR
through-spindle
DIN
69893-1
1.8
coolant/air.
coolant
HSK
A63
rod
o-ring.
49

4.16
Installation
Installation
Tooling
Manual
Requirements
(By
Fi/F
FSE)
The
Makino
training
working
should
FSE
Field
the
customer.
schedule.
be
flexible
installationontime.
carry
required
at
ensure
to
to
S/N
the
proper
Tooling
1
Allen
Spanner
2
3
Box
Hand
4
5
Smooth
Needle
6
Cutting
7
Wire
8
Nose
9
10
Wire
Crimping
11
Soldering
12
13
Star
14
Flat
Screwdriver
15
Tester
16
Ratchet
17
18
Steel
Hand
19
Magnifying
20
Tweezers
21
22
Brass
Measuring
23
Adjustable
24
Center
25
26
Chisel
27
Gl
Tap
28
Hand
29
Drill
30
Drill
31
32
Small
Nylon
33
34
Extension
35
Multi
Clamp
36
37
Cable
Service
The
work
Always
following
installation
key
set
set
spanner
hacksaw
files
file
player
Cutter
player
Stripper
tool
gun
Screw
screw
driver
set
scale
torch
copper
/
tape
Spanner
punch
Pipes
steel
or
wrench
Taps
4mm,
bits
Gun
steel
Rubber
or
Socket
meter
meter
(different
ties
Engineer
FSE
around
(FSE)
installation
unexpected
reconfirmation
Toolings
and
avoid
(2.0mm
(6mm
set
with
(Flat
set
with
driver
set
small
to
spare
Round
lead
(min
(min
and
to
41
2
2
big
lens
Rod
and
(10
m)
(Screw
1/2
5mm,
hammer
with
6mm,
5.1mm,
mallet
Head
probes
sizes)
6.8mm
responsible
is
process
delays
reduces
of
part
as
unnecessary
18mm)
mm)
blades
Half
and
flux
and
sizes)
sizes)
flat
spanner)
(different
3A
“
8mm
(5mm,
keys
should
chance
the
installation
the
delays
round)
lengths)
6mm,
for
be
problems
or
8mm)
installing
completed
and
or
error
of
kit
tool
(Below
01
02
01
01
01
01
01
01
01
01
01
01
02
02
01
01
01
01
01
01
01
01
01
02
01
01
01
01
01
01
01
01
01
01
01
01
100
the
machine
the
in
complete
still
accident.
Table)
Quantity
each
each
each
each
each
each
and
stipulated
the
FSE
is
so
V1431I-I1E-XB
58