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VERTICAL

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INSTALLATION

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MANUAL

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431

1-11

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Installation

Contents

Manual

Fl/FS

1.

Introduction

1.1

Machine

Components

1

.2

Safety

2.

Introduction

2.1

Danger,

2.2

2.3

Installation

Specifications

3.

3.1

Introduction

3.2

Mechanical

3.3

Makino

3.4

General

Tooling

3.5

Pre

4.

Installation

Introduction

4.1

Characteristics

Precautions

Warning,

Safety

and

Professional

View

Specification

Process

Machine

and

Caution

Electrical

Dimensional

and

Function

Statements

Specification

and

5

Control

and

Specifications

Drawings

Symbols

5 5 5

6

9

12

13

16 19

30 31 31

Selecting

4.2

4.3

Foundation

4.4

Floor

Plan

Power

4.5

4.6

Transformer

Earthing/Grounding

4.7

4.8

Air

4.9

Machine

4.10

Service

Toolings

4.1

1

Coolant

4.12

4.13

Oil

4.14

Machine

4.15

Cables

Installation

4.16

Supply

Facilities

Requirements

Grease

and

for

Machine

the

Marking

and

(Option)

Handling

and

Fixtures

Requirements

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Cables

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communication

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34

34 36

37 37 38

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55 55

56

57

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4.17

Pre-Installation

V1431I-I1E-XB

Checklist

60

3

Installation

Manual

F3/FIS

5.

Machine

5.1

5.2

5.3

5.4

5.5

5.6

Installation

6.

6.1

Delivery

Introduction

Container

Inspect

Unloading

5.4.1

5.4.2

5.4.3

5.4.4

5.4.5

5.4.6

Initial Machine

Layout

the

Lifting Lifting Lifting Lifting

Lifting

Machine

Cleaning

Packing

Process

Introduction

Machine

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Front

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list

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64 65 65 66 66 66

69

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71 72

73

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76

6.2

6.3

6.4

6.5

6.6

6.7

General

Instructions

Installation

6.3.1

Installation

6.3.2

Installation

6.3.3

Installation

6.3.4

6.3.5

Installation

6.3.6

Installation

Procedure

Installation

conveyor

Process

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95 97

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F-Series

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(US)

29.5/24.14

1035.5/840.8

-A40

/

JIS

1978

20.4/14.7

283.2/168.2

-A40

/

JIS

1978

3957

B6339-40T

+

5%

B6339-40T

±5%

5%

+

hp

Lbf-in

Lbf

l

HR

Lbf-in

Lbf

RPM

/

HSK-

12

Installation

Manual

Fi/F

SPINDLE

Spindle

Maximum

Spindle Spindle

Tool

ATC

HEAD

Speed

Power

Torque

Nose

Oil

Clamp

No.ofTools

Change

Tool

Max.

PNEUMATIC

Min.

Consumption

Diameter

Length

Tool

weight

Tool

Pressure

30,000

Range

15min/cont

Cooling

Force

Time

SUPPLY

RPM

15min/cont

System

5

0.4

300-30000

15/11

20.4/14.6

MSK-F63

Cooling

Core

13600

20/30

1

.3

114/76.2

130

empty)

300

8

±5%

(Option)

(tooltotool)

(with

_

Kg/cm3

M3/min

kw Nm

Jacket

and

IN

(ATC20/ATF5)

alternate

pocket

Cooling

71

106

20.4/14.7

180.5/129.2

3057

l

+

sec

mm

k£L

5%

Lbs/in2 Gal/min

hp

Lbf-in

Lbf

l

RPM

POWER

200/220

EQUIPMENT

Spindle

Spindle Spindle

Axis Axis

Axis

ATC

Spindle Spindle

Coolant

Hydraulic

SUPPLY

V

(12K)

(20K) (30K)

Feed

-

Feed

-

Feed

Magazine

Cooler Cooler

Pump

Pump Pump

Unit

POWER

Axis

X

Axis

Y

Z

Axis

(12K)

(20K)

-

Nozzle

Through

-

Through

-

|

CHART

coolant

Spindle

3

phase,

50/60

Coolant

1

3

.5

Mpa

Hz

Mpa

22/18

15/11

4.2

0.5

1.6

3.07

0.925

2.2

3.7

1.5

40

KVA

Kw

KW KW

Kw

Kw Kw Kw

Kw

Kw Kw

KW

29.5/24

20.1/14.7

5.6

0.7

2.1

4.1

1.2

3

4.7

2

Hp

HP HP

HR

HP

HR HR

Hp

HP HP HP

V1431I-I1E-XB

13

Installation

Manual

Fi/F

CUTTING

Reservoir Nozzle

Coolant

Flush

Through

Coolant

OF

SIZE

Machine Floor

(WxD)

Weight

CHIP

DISPOSAL

Capacity

Spindle

MACHINE

Height

Space

Pressure

Volume

Pressure

Volume

Pressure Volume

3065

2440x2625

7300

OPTIONS

mm

Kg

x

mm

130

0.2 80

0.2

80

1.5 80

I

Mpa

l/min

Mpa

l/min

Mpa

l/min

120.6

98.6x102.8

16,534

79.2

29

23.8

29

23.8

217

23.8

gal

psi

gal/min

psi

gal/min

psi

gal/min

in

inxin

lbs

V1

431

1-11

E-XB

14

Installation

Manual

Fi/FE

3.3

Makino

control

Axes

Number

Optional

Input

Automatic

Max.

Absolute/incremental

Decimal

Programming

Least

Inch/metric

Interpolation

Positioning

Linear

Circular

Exponential

Polar

Cylindrical

Helical

Involute

Hypothetical

Conical/spiral

NURBS

of

max,

command

programmable

point/calculator

input

interpolation

coordinate

interpolation

Professional

simultaneous

no.

of

recognition

plane

increment

conversion

GOO

interpolation

axis

interpolation

controllable

simultaneous

EIA

of

dimension

programming

selection

G01

G02,

G02.2,

G06.2

RS244/IS00840

type

decimal

G17,

G20,

G21

G03

G02.3,

G12.1,

(require

G03

G03.2

G07

G02,

5

and

axes

controllable

G90,

programming

G18,

G03.3

G13.1

rotary

G03

table)

Control

G91

G19

G07.1

axes

tape

Specifications

code

Feed

1

-digit

override

(per

check

program

431

1-11

feedrate

Cutting

F

Jog

Dwell

Feedrate

Program

Sequence

Parity

Part

V1

clamp

override%

code

feed

second)

override

Memory,

number

cancel

search

number

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storage

:

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~

G04

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search

memory

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E-XB

direct

command

F9)

M48/M49

160m/320m/640m/1280m/2560m/5120m

-

15

Number Part

Background

Extended

of

program

part

registerable

editing

program

Installation

program

editing

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120/250/500/1000/2000/4000

-

FB/FB

Operation,

Automatic

Machining

Clock,

Run-hour

Dynamic

operation

PNC

MDI

unit

12.4"

color

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Input/Output

Data

S,M,T

Display

operation

time

calendar

and

graphic

standard

LCD

pulse

Function

Miscellaneous

Spindle

Tool

speed

function,

(memory)

stamp

function

count

part

display

key

full

generator

interface

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direct

4

S-code,

digits

display

Operator

on

Channel

-

function

5

M

digits

panel

(RS-232C)

1

x-digit

Tool

Compensation

Tool

length

Tool

offset offset

Tool

offset

Tool

offset

Tool

offset

Cutter

compensation

Coordinates Reference Reference

2nd

reference

3rd/4th

Floating

Machine

V1

431

reference

coordinate

E-XB

1-11

compensation

-

pairs

memory

position

64/99/200/400/499/999/

(Geometry

A

(Geometry/wear)

B

(Geometry/wear,

C

return

position

return

position

system

G43,

G41

G28

check

return

G44/G49

Wear)

,

G42/G40

G27

G30

G30.1

selection

cutter/tool

G53

length)

16

Installation

Manual

Fi/FE

Workpiece

Automatic

Coordinates

Local

Work

Machine Manual

Operation

Label

Manual

Help

Machine

Mirror Block

Optional

Program

Z-axis

Follow

Sequence

Program Dry

Single

Manual

Skip

Tool

run

G31

coordinates

coordinate

reference

skip

absolute

length

function

lock

image

skip

stop

feed

up

restart

block

handle

High-speed

coordinate

return

from

setting

system

selection

position

support

and

ON

measurement

X-axis

for

M01

MOO

neglect

number

comparison

interruption

skip

system system

selection

preset

reference

G52

setting

return

OFF

Y-axis

and

position

G92

M21

and

stop

G54-G59

G92.1

G29

,

M22/M23

Programming

Normal

Chamfering

direction

/

corner

Programmable

macro

custom

of

type

cycles

peck

E-XB

call

Sub

program

Custom

Addition

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Canned

Small-hole

431

V1

1-11

support

control

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input

data

folds

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macro

custom

for

drilling

G41.1,

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nested)

common

macro

cycle

G42.1/G40.1

parameter)

variables

G10

600

numbers

17

Installation

Manual

Fi/Fl

Circular

Scaling

Coordinate

interpolation

G51/G50

system

Programmable

Rigid

tapping

Programming

G84.2,

Playback

Tapping

Cutting

Exact Exact

Automatic

Machine Backlash

Stored

Single

mode

stop

G09

stop

corner

Accuracy

compensation

pitch

error

direction

by

rotation

mirror

support

image

G84.3,

G63

G64

G61

override

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compensation

positioning

R

programming

G68,

G69

G51.1/G50.1

M135

G60

Safety

and

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Interlock

Self-diagnosis

Alarm

Emergency

Stored

history

stop

stroke

Professional

GI.3

control

Data

server

Super

NANO

Data Data

Data

GI.4

control

smoothing

center

center center

A

B

(special

The

part

exact

your

function

display

check

5

1

function

160MB

-

request

specifications

of

continuous

machine

specific

has

DM

for

high

indicated

design

been

application

capacity)

are

improvement

details,

ordered

only

800MB

-

subject

please

supplied.

and

-

to

and

refer

change

market

the

to

without

requirements.

prior

specifications

notice

For

which

for

as

the

V1431I-I1E-XB

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machine

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