Preparations
for
Installation
and
Installation
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Preparations
Installation
for
and
Installation
1
Outline
1.1
1.2
Preparations
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Preface
Installation
Confirmation
Preparation
2.2.1
2.2.2
Flow
Installation
for
Preparations
of
of
Set-Up
Preparation
Preparation
for
for
Area
Set-Up
Set-Up
PreparationofTransport
Set-Up
Recommended
Air
Preparation
Required
Conditions
and
Power
Foundation
Sources
of
Transportation/lnstallation
Manpower
for
Installation
for
Area:
Area:
Route
Installation
a81
a82
Equipment
1
1
2
4
4
5
6
14
22
25
26
34
36
37
3
2.9
Main
3.1
3.2
Inspection
2.9.1
2.9.2
2.9.3
2.9.4
2.9.5
2.9.6
Inspection
HandlingofHeavy
Working
Working
Working
Work
Machine
Main
Machine
3.1.1
3.1.2
Shipping
3.2.1
3.2.2
3.2.3
Main
Lifting
Axis
Y-Axis
Machine
PriortoInstallation
Installation
to
Prior
Components
Elevated
at
Confined
in
Group
in
Requiring
Machine
Installation
Lifting
Machine
Equipment
Jig
Removal/Motor
Shipping
Ball
Screw
Rear
and
Lifting
Removal
Jig
Removal
Shipping
Shipping
and
Locations
Spaces
Operation
Set-Up
/Set-Up
Installation
Jig
Precaution
Removal
Jig
Removal
During
and
Installation
Y-Axis
Motor
Installation
38
38
38
39
39
39
39
40
40
42
44
46
46
48
50
3.2.4
APC
Safety
Guard
Shipping
Jig
Removal
51
3.2.5
Operator
Door
Shipping
Jig
Removal
52
4
5
3.2.6
3.2.7
3.2.8
3.2.9
3.3
3.4
Main
Machine
Placing
Tool
5.1
5.2
5.3
Magazine
Outline
Tool
5.2.1
5.2.2
5.2.3
Tool
Main
ATC
BTS
Y-Axis
Machine
Fixing
Tool
of
Magazine
Tool
Tool
Tool
Magazine
Operation
Shutter
(Optional)
Shipping
Support
Shipping
Panel
Jig
Shipping
Stylus
Removal
Jig
Removal
Jig
Leveling
Installation
Tool
Magazine/Peripheral
Installation
A60)
and
Installation
Magazine
Magazine
Magazine
A97/A137
(A40
Installation
Installation
Reference
(Matrix)
(A40)
(A60)
Position
Installation
Removal
Removal
Devices
Return
53
54
55
56
58
60
62
66
66
67
67
72
78
81
5.4
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
ool
T
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
Outline:
Magazine
Tool
Magazine
Tool
Magazine
Tool
Magazine
Tool
Magazine
Tool
Fixing
Magazine
Outline:
Sub-Arm
Sub-Arm
Sub-Arm
Sub-Arm
Magazine
Tool
Magazine
Tool
Magazine
Tool
Tool
Magazine
Tool
86
A1
Tool
Installation
Piping
Position
Pan/Bracket
Oil
Magazine
Set-Up
Piping
Reference
Reference
Inclination/Position
or
Magazine
and
Set-Up
Piping
Reference
Installation
Wiring
and
Position
Position
Position
Above
Adjustment
(Matrix)
Installation
Wiring
Installation
Wiring
and
Position
Flow
Return
Adjustment
Adjustment
Installation
Flow
Return
81
82
88
92
96
100
108
111
111
112
115
118
122
126
130
132
5.4.9
5.4.10
Magazine
Tool
Retaining
Position
Bracket
Adjustment
Installation
134
146
5.4.11
Cover/Oil
Installation
Pan
149
6
Peripheral
6.1
6.2
6.3
Unit
.1
.2
Cooling
Spindle
Spindle
Oil
Spindle
Spindle
Tank
Coolant
Coolant
Coolant
Coolant
Coolant
Cutting
Spindle
6.1
6.1
Spindle
(20000min-1
6.2.1
6.2.2
Coolant
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
Installation
Temperature
Oil
Cooling
Cooling
Temperature
Spindle
Oil
Oil
Installation
Tank
Tank
Tank
Tank
Tank
Fluid
Oil
Oil
Spec.)
Temperature
Temperature
Set-Up
Left
Rear
1200L
Double
Temperature
Controller/Hydraulic
Temperature
Temperature
Controller/Hydraulic
Controller/Hydraulic
Controller/Hydraulic
Controller/Hydraulic
Controller/Hydraulic
Coolant
to
(Common
Discharge
Discharge
Piping
Lift-Up
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and
All
Spec.
870L
870L
Spec.
Wiring
Conveyor
(Option)
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Unit
Unit
Piping
Piping
(a81/a82)
Spec.
Unit
Unit
Unit
Installation
Set-Up
Piping
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Wiring
and
Wiring
and
Piping
and
Piping
Installation
Set-Up
Piping
and
Wiring
Wiring
(a81)
(a81)
and
....
(a81/a82)
..
..
Wiring
153
154
154
158
160
160
162
166
166
170
172
174
176
...
178
6.4
6.4A
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
Power
7
7.1
7.2
8
Pre-Operation
8.1
8.2
Power
Air
Initial
Lighting
8.2.1
Supply
and
to
Peripheral
Recommended
Spindle
Spindle
Spindle
Hydraulic
Oil
Air
Coolant
(Pneumatic)
Air
Source
(Pneumatic)
(Operation
Cleaning
Device
Machining
Lubricant/Cooling
Cooling
Spec.)
Oil
Unit
Supply
Tank
Oil
Temperature
Oil
Unit
Cutting
Connection
Supply
Wiring
Chamber
Units
Temperature
Controller
Supply
Oil
Supply
Fluid
(Other
Supply
Source
Source
Connection
Preparations)
Checks
Lighting
Device
Oil/Hydraulic
Controller
Oil
than
Oil
Supply
(20000min"1
20000min'1
Connection
Wiring
Check
Oil
Supply
(Control
..
Spindle
(Other
Spindle
Panel)
than
Spec.)
179
179
20000min'1
180
181
Spec.)
..
182
183
184
186
186
186
188
188
189
189
8.2.2
Tool
Magazine
A186
or
Above
Lighting
Device
Wiring
Check
(Lighting
Device)
190
C;
8.3
8.4
Axis
9
9.1
9.2
9.3
9.4
10
Static
Operation
1
1
Turning
8.3.1
8.3.2
8.3.3
Safety
Power
Turning
Checks
Hydraulic
Device
ON/Checks
Power
When
Piping
Function/Operation
Reference/2nd
Y-Axis
Axis
X/Y-Axis
Z-Axis
Reference
Reference
2nd
Accuracy
2nd
Reference
Position
Position
Reference
Confirmation
Checks
When
ON
Turned
Removal
Air
Is
Power
Reference
Return
Checks
(ATC)
(APC)
Position
Position
Power
Checks
Is
ON
Position
Check
Check
Turned
Check
...
ON
191
191
192
194
196
198
198
200
202
204
205
207
(
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Preparations
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2
2.1
Perform
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machine
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•
Preparation
PreparationofTransport
•
Confirmation
•
Preparation
•
•
Preparation
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Preparation
•
Preparation
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Preparation
Safety
•
of
Set-Up
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Transportation
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2.1
Preparation
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Set-Up
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4
Preparation
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Equipment
29M-1
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2.3
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2.9
2.11
2.13
machine
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2.4
2.6
2.8
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8
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(
te1
24
Tool
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Depth
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Table
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Figure
2.18
LI
j
Lifting
a
D
(Matrix)
Tool
of
s
SQ
Magazines
Sub-Arm
(Matrix)
A1
86
(Tool
or
Above)
Magazine
105B-24-EN
29M-1
(
Preparations
Installation
for
Set-Up
Conditions
2.4
-
Confirm
Ambient
Relative
Temperature
Well-illuminated
Free
Dust-free
Available
Available
Adequate
Required
Set-Up
following
the
Temperature
Humidity
from
direct
space
space
space
electrical
set-up
Fluctuation
sunlight
storing
for
maintenance
for
around
power
Conditionsÿ
-
to
than
work
to
Table
Location
70%
1°C/30
open
and
(Optimum
(No
finished
doors
location
Set-Up
10°Cto40°C
35%
Less
materials,
raw
machine
sources
.
environmental
Set-Up
2.4
Environmental
and
Temp:
Condensation)
minutes
(Range
workpiece
completely
conditions
Conditions
Conditions
20°C
which
and
±
1
tools
°C)
does
prior
not
machine
to
influence
set-up.
machining.)
I
1
§
c
£
w
a
S
to
£
Q.
eg
level
A
foundation
Appropriate
strong
distance
from
enough
factory
to
support
air
ducting/inlets
the
weight
(Air
of
the
Flow)
machine
29M-1
105B-25-EN
25
Preparations
Recommended
Foundation
for
Installation
2.5
Construct
Symbol*
a
b
c
d
Indicates
*
Recommended
appropriate
an
Ground
Foundation
Main
Machine
Jet
Resistance
Machine
Fixing
Anchor
Insulated
Jet
Anchor
Foundation
Recommended
Recommended
Leveling
Concrete
(Weight
-Figure
Concrete
(Weight
-Figure
symbols
Concrete
based
2.21
based
2.24
used
foundation,
Thickness
Support
Tool
for
Main
Foundation
for
Iron
Weight
Magazine
Tool
Bar
Concrete
Rubble
Thickness
for
on
the
0=NOTE
Weight
on
G1
in
for
the
NOTE1)
Figure
machine
from
Tool
dimensions
Tool
Foundation
referring
by
2.5
Table
Item
Point
Surrounding
A97
Magazine
1)
Magazine
dimensions
Figure
2.19
-
to
Table
Recommended
Vibration
and
Above
(a81)
Figure
(a82)
Figure
2.24.
2.19
2.22
in
in
and
2.5
Foundation
ton/m2
8
500mm
points
3
points
3
points
crushed
points
NOTE
(CCS3
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
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(M16:
<|>19mm,
standard
or
6
Small
4
Vertical:
(G=
FC180
Medium
50mm
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Figure
above
or
Jet
stone
Jet
)
1
Large
NOTE
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A186/A242:
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2.19
Description
Anchor)
Anchor)
Horizontal:
and
above
Size
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1)
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37:
A300:
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37:
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22.1
22.8ton
Figure
~
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18ton
21ton
18.5ton
18.5ton
ton
2.24.
<|>22mm
NOTE1
Stones
)
NOTES:
These
1
is
It
2
when
Tool
3
Dimensions
installation
values.
As
4
the
professional
according
26
values
necessary
installing
Installation”
foundation.
machine
this
surrounding
to
reference/recommended
are
to
use
the
machine
options
the
indicatedinthis
operates
area
engineer
civil
the
actual
(matrix
foundation
foundation
The
high-speeds,
at
depending
determine
to
ground
fixing
magazine,
upon
conditions
values.
tools
pallet
drawing
drawings
vibration
the
the
final
and
possible
to
order
in
magazine
minimum
are
following
on
generated
foundation
foundation
influence
secure
or
the
MMC).
requirements
pages
by
machine
ground
and
dimension
the
on
machine
main
“3.4
Q=
Machine
given
only
show
operations
conditions.
requirements
surrounding
29M-1105B-26-EN
the
floor
to
Fixing
solid
good
for
recommended
may
affect
Consult
they
as
a
vary
area.
/
Preparations
Recommended
Installation
for
Foundation
a81:
Magazine
Tool
g
tL
Is
§
o
CM
§
Leveling
X
I
A40/A60
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Concrete
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424
100
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150
Left-Discharge
and
5
I
s
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u
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200
200X15-3000
3300
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b
E
4-r
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3500
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b
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Conveyor
Machine
b
V
b
960
b
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c
396
100
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150
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Isolated
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Anchor
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in
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for
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I
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to
to
k.
£
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CL
CM
c:
w
c
ro
TO
Q.
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Angle
Detailed
Figure
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Steel
65
15
50.
in
o
in
tv.
\0
View
of
A
/
a81
2.19
105B-27-EN
Plate
sr
Detailed
of
Foundation
Hex
C7v
in
rv*
CM
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o-
Section
Bolt
026
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B
Drawing
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485
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022
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o
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°
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tri
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and
Hex
in
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of
Section
Left
Bolt
A
030
View
C
Discharge
485
022
/
Anchor
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DRILL
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Bolt
Spec.)
27
Preparations
Recommended
Foundation
Installation
for
Tool
Main
Tool
a81:
Magazine
Machine
Magazine
FoundationN
Foundation
C
o
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O
(N
LA
lf§
VO
5?
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s
a
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and
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Left-Discharge
2500
2300
n
n
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b
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960
2460
3300
3500
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b
561
100
b
396
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3
a
100
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o
vO
£
ov
5
in
CO
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Main
a:
b:
Jet
Isolated
c:
d:
Jet
o
S
in
in
m
m
o
Machine
Anchor
Anchor
30Q
250
m
£
o
o
o
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O
£
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<D
cc
Support
Machine
for
Foundation
for
Tool
150
50
Leveling
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Rubble
m
WB
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Point
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Angle
Detailed
Figure
Leveling
Steel
65
-
877777/
View
D
of
2.20
Main
D
Concrete
Plate
/
Foundation
a81
Machine
150
Hex
Ov
K
CM
o
sr
Detailed
Section
of
Foundation
TJTJ
Rubble
200
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i
n
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026
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Drawing
1
£
200X15-3000
3300
O
022
E
/
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b
r
IH
485
o
m
£
s
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c
150
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s
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8
8
ui
m
O
tn
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Detailed
and
Concrete
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030
of
Section
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485
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022
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/
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1
51
DRILL
Conveyor
Anchor
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Bolt
Spec.)
28
29M-1
105B-28-EN
Preparations
Recommended
Installation
for
Foundation
a81
Tool
Main
a:
b:
c:
d:
Magazine
:
Tool
Magazine
Machine
II
ft
I
in
m
>o
m
I
i
I
Main
Machine
Jet
Anchor
Isolated
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Anchor
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Foundation
c
|
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I
1
§
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Machine
for
Foundation
for
Tool
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or
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a
424
100
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II
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100
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7
1520
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and
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d
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2480
3300
3500
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b
b
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T1
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V
k
396
100
Reinforced
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d
n
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100
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1
1
3
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2
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2
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in
as
in
s
rn
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T1
5060
5810
6520
250
500
300
200
50
(unit:
2593
3333
3943
Leveling
Concrete
Rubble
mm)
T2
I
B
§
'is
16
to
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£
5
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Angle
Detailed
29M-1
Steel
ini
in)
Mb}
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of
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Rubble
65
15
bo.
r
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/
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of
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w\w
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022
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150
Anchor
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and
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c
Hex
el
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Ii
Conveyor
SI
Bolt
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0
30
Spec.)
485
022
\
Anchor
|
PRILL
Detailed
of
Section
Bolt
o
>o
View
J
29
Preparations
Recommended
Installation
for
Foundation
a:
Main
b:
Jet
Isolated
c:
a82:
Machine
Anchor
Magazine
Tool
o
|
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s
1
§
1
s
CM
m
i
Ji
©
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for
Machine
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/
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and
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T
T
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2
7
txm
1760
27<0
3500
3700
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i
Machine
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b
960
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Foundation
b
2
i
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5
285
I
a
6=
b
100
NOTES:
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1
200mm=Height
2
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S
§
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o
j
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m
in
m
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s
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of
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fn
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of
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131
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Hex
35
L
/
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Machine
e
6
s
150
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Bolt
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10
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555
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Reinforced
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in
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of
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555
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65
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/
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m
022
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of
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100
230
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Section
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65
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M
Figure
30
2.22
Foundation
a82
Drawing
(Tool
Magazine
A40/A60
and
Left
Discharge
Conveyor
105B-30-EN
29M-1
Spec.)
Preparations
Recommended
Installation
for
Foundation
Tool
a82:
Magazine
Tool
Main
Machine
i
NOTES:
50mm=Thickeness
1
200mm=Height
2
Magazine
Foundation
c
a
I
i
§i
1
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I
a
of
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of
A97/A1
Foundation
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/
;
/
475
sa.
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x
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and
2700
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2740
3500
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375
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b
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1
250,
150
50
leveling
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m
fit
s
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c
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TO
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BE
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a:
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285'ÿb
1
8
Main
Machine
Jet
Anchor
Isolated
Anchor
Jet
:=
Support
Machine
for
Foundation
Tool
for
Point
Magazine
a
w
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ts
co
Q.
£
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s
S
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of
Main
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s
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Figure
29M-1
2.23
a82
105B-31-EN
Foundation
Drawing
(Tool
Magazine
A97/A137
and
Left
Discharge
Conveyor
Spec.)
31
Preparations
Recommended
Foundation
Installation
for
a82:
Main
a:
Jet
b:
Isolated
c:
Jet
d:
Leveling
Tool
Tool
Machine
Main
Foundation
a
1
i
I
I
I
I
i
i
J
§
Machine
Anchor
Anchor
Main
£
£
»
Magazine
Magazine
c
y
a
100
Support
Machine
for
Foundation
Tool
for
Machine
r
150
Concrete
A186
Foundation
1350
*ÿ
£
z
475
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Foundation
1760
Point
TmT
200
Rubble
or
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\,
Above
\
3=
1
7740
3500
3700
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3200
3500
and
Left
d
JL
m
IE
h:
b
960
NOTES:
50mm=Thickeness
1
Leveling
200mm=Height
2
Tuu
Anchor
Bolt
Discharge
T1
b
265
100
Concrete
of
Q
go
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!
of
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Conveyor
w
T2
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i
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s
I
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a
o
o
5.
£
s
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d
a
Tool
A186
A242
A300
sd
Tuff
100
I
Magazine
I
Detailed
II
1
S
I
§
S
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5060
5810
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Q
of
a
£
£
CC
T1
/
450
SO
250.
50
a>
£
o
o
S
o
Leveling
Concrete
Rubble
(
mm)
(unit:
T2
2690
3440
4075
Steel
65
230
WO
Plate
65
32
Hex
Bolt
485
555
Spec.)
Anchor
a
22
Detailed
of
\\
29M-1
Bolt
W/////,
View
Section
S
105B-32-EN
131
200
3|
iy
___
69
(Tool
JO
/Hex
555
Magazine
485
Bolt
mm
a
22
Figure
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2.24
86/A242/A300
COt
CM
Detailed
of
Section
Foundation
a82
and
View
R
Left
§
ajjli
si
Drawing
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5'
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co
w
co
m
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i
00
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Preparations
2
for
Installation
O
g
O
Preparations
and
Power
Air
2.6
Sources
Air
Installation
for
and
Power
Sources
Table
2.6
Required
Air
and
Power
Sources
Item
Electrical
Maximum
Consumption
Total
Power
Requirement
Breaker
Circuit
Cable
Power
Ground
Air
Cable
Source
Ground
Source
Power
AC200/220V
50/60HZ
78kVA
Approx.
options)
The
actual
0.6=46.8kVA
78
x
x
100
options)
225A
60mm2
38mm2
cable
Ground
30mm2
0.5MPato0.8MPa
•
•
OL/min:
41
Dew
•
NOTE:
±
2%
±
(a81
standard)
100kVA(a81:
power
0.6=60kVA
more
or
or
more
SP39-10021J)
resistance
or
more
ANR
point
temperature:
10%
including
requirements
standard)
(a81
including
(a81:
insulated
(600V
are
cables
shown
(600V-flame-retardant
Q
100
section
cross
(Standard
(600V
Condition)
or
-20°C
less
Description
80kVA
Approx.
below:
x
80
100x0.6
specified
poly-flex
insulated
(a82
100kVA
48kVA
0.6
=
=
by
insulated
cables
standard)
(a82:
(a82
60kVA
C3307)
JIS
cables
specified
including
standard)
(a82:
or
made
by
including
by
JIS
C3307)
options)
options)
HITACHI
Air
Air
Dryer
Filter
air
Clean
Equivalent
Max.
•
Max.
•
Max.
•
Dew
•
Max.
•
NOTE:
The
feature.
damage
performed
Standard
(without
With
Mustbeordered
5pm
(free
to
particles
particles
particles
point
concentration:
oil
machine
However,
the
to
to
Spec.
scale)
Scale
+
0.3pm
the
at
requires
maintain
+
from
grade
solvent
and
IS02.5.2
number/1m3:
number/1m3:
number/1
max.
when
filter
except
water
m3:
pressure:
0.1
the
above
maintenance
occurina
may
optimum
an
Standard
when
remover
mg/m3
Required
410
460
iron
rust)
specified
10
Below
1000
Below
100000
Below
Below
or
quality.
air
short
air
Air
prepared
is
by
(diameter:
(diameter:
7°C
(Absolute
less
the
of
period
supply.
Flow
Using
customer
by
required.
IS08573-1
0.001
(diameter:
air
filters
of
(L/min:
Air
filters
is
time.
Through
Frequently
600
690
The
(equivalent
x
<
0.0005
0.0001
Pressure:
are
neglected,
Periodic
ANR)
Spindle
to
<
0.005mm)
<
0.001mm)
x
<
<
0.0005mm)
<
x
0.8MPa)
installed
pollution
filter
maintenance
JIS
as
With
8392-1)
B
standard
a
and
must
Blow
Air
660
750
be
(
34
29M-1
105B-34-EN
NOTE:
Preparations
Air
Installation
for
and
Power
Sources
The
air
air
quality
The
air
Connecting
Earth
Terminal
quality
values
quality
Size:
M8
O'
NO
no
ID°l®PI©l
varies
satisfy
specified
Point
according
the
required
by
ISO
Electric
Connection
Terminal
i
the
to
8573-1
Power
Size:
factory
values.
(equivalent
Source
Point
(R,
M8
ns
circumstances.
B
to
JIS
S,
T)
n
r
Use
a
8329-1)
n
o
rfl
particle
counter
recommended.
is
1
Air
Source
Without
Size:
Pressure
Air
»
to
Air
RC1/2
confirm
Inlet
Dryer
(PT1/2)
Setting:
that
the
0.5MPa
I
o
'is
iS
to
£
w
B
E
CO
0)
Q-
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Detailed
View
of
A/*
YU
i
Dryer
Air
-R
ILL
A
J
with
Main
Air
Dryer
Machine
RC1/2
Inlet
Inlet
(PT1/2)
of
Source
Air
Size:
0
To
Air
29M-1
Figure
105B-35-EN
2.25
Power
Source
Connection
Point
and
Air
Source
Inlet
(With
Air
Dryer)
35
Preparations
Preparation
Transportation/lnstallation
of
for
Installation
Equipment
2.7
Prepare
withstanding
If
the
for
Prepare:
Transfer
Tools:
Measurement
a81
a81
a81
a82
a82
a82
Tool
Tool
Tool
Tool
Tool
Spindle
Spindle
Hydraulic
Hydraulic
Coolant
Cutting
Coolant
Cutting
Coolant
Cutting
Coolant
and
Coolant
and
Coolant
and
Add
*
temperature
required
further
Tools
Main
Main
Main
Main
Main
Main
Magazine
Magazine
Magazine
Magazine
Magazine
Cooling
Lubricant
Tank
Fluid
Tank
Fluid
Tank
Fluid
Tank
Cutting
Tank
Cutting
Tank
Cutting
13kg
equipment
assistance.
Equipment:
Machine
Machine
Machine
Machine
Machine
Machine
Unit
Unit
Preparation
as
such
weight
the
transportation
supplied
Tools:
Precision
(Without
(Tool
(Tool
(Without
(Tool
(Tool
A97
A137
A186
A242
A300
Temperature
Oil
Temperature
Other
(For
20000min"1
(For
Discharge
Left
Temperature
Discharge
Left
Temperature
Discharge
Left
Temperature
Discharge
Rear
Temperature
Fluid
Discharge
Rear
Temperature
Fluid
Discharge
Rear
Temperature
Fluid
coolant
to
controller.
of
Crane,
standard
Magazine
Magazine
Magazine
Magazine
than
Controller:
Controller)
Controller)
weight
tank
the
Forklift,
Tool
Tool
(Through
(Through
(Through
of
Transportation/lnstallation
skates,
crane,
the
machine
prior
equipment
Table
Lifting
Equipment
the
with
Level,
machine
Indicator
Table
Model:
Magazine)
A40)
A60)
Magazine)
A40)
A60)
Controller
Controller
20000min"1
Spindle
(Through
Controller:
(Through
Controller)
(Through
Controller)
listed
(For
(For
Spindle
Spec.)
Spindle
Standard
Spindle
Spindle
Spindle
Standard
Spindle
Spindle
above
fork
cannot
2.7
20000min"1
1
3.0MPa/Without
7.0MPa/Without
truck,
lift
machine
to
be
Required
Machine
2.8
Item
Other
Spec.)
,5MPa/Without
Spec.)
.5MPa/Without
1
Spec.)
3.0MPa/Without
transportation.
prepared,
Equipment
20000mm"1
than
Spindle
7.0MPa/Without
installing
when
Weight
Workpiece
Workpiece
Workpiece
Workpiece
Workpiece
Workpiece
a
workpiece
capable
contact
Spindle
Spec.)
Equipment
supporting
of
Makino
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
cleaning
service
Spec.)
Gun
Gun
Gun
Gun
Gun
Gun
gun
the
representatives
15570kg
16000kg
16300kg
20600kg
21000kg
21300kg
and
and
and
cutting
or
size
Weight
3200kg
3200kg
3900kg
4000kg
4500kg
200kg
580kg
60kg
200kg
510kg
560kg
577kg
610kg
660kg
677kg
fluid
and
(
36
29M-1
105B-36-EN
2.8
The
installation
Prepare/reserve
Required
following
of
the
table
shows
a81/a82
manpower
Manpower
minimum
the
machine.
necessary
for
Installation
for
required
installation
manpower,
referring
by
Preparations
time
to
the
Required
and
table
Manpower
the
below.
for
number
Installation
Installation
for
for
days
of
This
work
Main
Machine
Tool
Magazine
Magazine
Tool
Spindle
and
Hydraulic
Spindle
Spindle
Hydraulic
Coolant
Operation
schedule
Installation
A97
A186/A242/A300
Cooling
Spec.)
Oil
Tank
Oil
Unit
Temperature
(For
Unit
Installation
Checks
may
change
Work
Item
A1
37
and
Temperature
Other
(For
than
Controller
20000min'1
Installation
After
different
for
Table
Controller
20000min"1
and
Spindle
Spec.)
installation
Work
2.9
Required
Manpower
environments
and
Schedule
Required
(hrs/person)
1
2
2
1
1 1
1
1
machine
Time
22
8
8
1
4
4
options.
Required
(day/person)
3
1
1
1
1
1
1
Day
I
§
'ÿ§
s
w
£
c
£
E
Q.
£
Q.
CM
29M-1
105B-37-EN
37
Preparations
Inspection
PriortoInstallation
Installation
for
and
Precaution
During
Installation
2.9
The
previous
inspection
needs
what
chapter
2.9.1
Confirm
2.9.2
A
Avoid
persons
stacker,
thoroughly
Inspect
•
Check
•
Unassisted
lifting
Inspection
“Safety”
general.
in
be
to
Inspection
following
the
any
for
all
attachments
checked
and
Prior
chapter
This
observe
PriortoInstallation
points
machine
HandlingofHeavy
Lifting
heavy
of
according
pallet
trolley,
machine
the
circumstances.
to
or
cart
to
describes
section
prior
to
the
to
prior
damage.
accessory
and
components
block
chain
Installation
safety
specifically
installation.
safety
installation
Components
Use
depending
precautions
describes
Read
precautions
work:
units
with
by
one
mechanical
and
to
the
person
on
the
Precaution
machine
for
safety
and
precautions
understand
ensure
shipping
alone.
equipment
requirements.
safety.
Lift
and
them
such
During
operation,
for
section
this
packing
with
as
a
Installation
maintenance
installation
and
check
list.
the
help
crane,
electrical
of
as
the
two
and
as
well
“Safety”
or
more
forklift
(
Lifting
B
breakage
The
components
damage
C
When
overturning
to
•
Forklift
Safety
•
hook
All
•
personnel.
Use
•
Use
•
•
Confirm
center
keeping
•
Clearly
Forklift
using
a
with
of
rope
lost,
being
the
components
must
always
helmets
and
crane
the
specialized
the
weight
of
gravity,
weight
the
indicate
Lifting
a
forklift
forklift.
the
Crane
during
and
linking
within
tools
attach
off-limit
carry
to
and
and
be
shoes
tasks
the
where
of
the
stable
as
lifting
the
falling.
them
may
operated
must
required
range
prescribed.
component
wires
guaranteed
as
and
zones
heavy
components
of
heavy
falling
The
resultinserious
by
qualified
be
worn
of
its
rated
to
possible.
keep
personnel
all
at
for
crane
capacity.
be
lifted.
to
unauthorized
all
there
components
heavy
of
or
injury
only.
times.
lifting
considering
Then,
is
the
danger
a
weight
carry
can
components
death.
must
When
be
of
personnel
the
of
resultinthe
may
using
performed
the
presumed
the
component
entering
from
falling
load
balance
cause
a
crane
by
from
of
irreparable
for
qualified
only
position
and
lift
these
the
heavy
lifting:
of
slowly,
areas.
forks
the
or
When
38
lifting
•
Safety
Forklift
•
forklift:
by
helmets
must
and
always
shoes
be
operated
must
be
by
worn
at
qualified
all
times.
personnel
only.
29M-1
05B-38-EN
1
•
Use
the
•
Widen
convenient
forklift
the
forks
height
a
within
as
the
much
possible.
as
range
as
Inspection
rated
of
its
possible
PriortoInstallation
capacity.
allow
to
the
Preparations
weight
to
and
Precaution
raisedtobe
be
Installation
for
Installation
During
stable
at
as
•
Do
of
•
When
2.9.3
Falling
When
Safety
•
Use
•
the
Extreme
•
positions
•
Use
2.9.4
When
catching
worn
at
balance
places
tasks
steps
care
when
low
in
a
rope
to
component
at
at
and
or
should
performing
in
or
attempt
not
forklift.
the
lifting
Working
high
from
performing
helmets
stable
other.
safety
a
Working
working
clothingonprotruding
all
times.
by
Elevated
result
can
elevated
shoes
stepladder.
a
be
takentoavoid
performing
when
Confined
confined
machine
un-balanced
an
forklift,
Locations
serious
in
locations:
be
must
Do
using
tasks
Spaces
spaces,
load
avoid
its
injury.
at
worn
tasks
take
parts.
all
stand
not
slippingonoily
both
hands
on
care
Proper
extra
with
prohibited
times.
pail,
on
a
freely.
splashguard.
the
avoid
to
work
personnel
area.
or
cans
surfaces,
striking
safety
attire,
or
etc.
your
riding
boxes
and
head,
helmet
on
the
stacked
and
stable
shoes
ensure
shoulders
opposite
one
on
working
arms,
or
must
top
side
of
or
be
I
1
s
a
a
2
2
CL
CM
W
2.9.5
working
When
the
machine
between
•
Confirm
warning
Display
•
main
understood.
2.9.6
A
WARNING
105B-39-EN
29M-1
Working
in
may
moving
the
when
clearly
power
Work
Group
in
combination,
result
in
Before
parts.
location
starting
work
switch
and
Requiring
installation
Some
-
adequate
-
Stop
Tagout”
must
machine,
the
before
performed
be
of
lack
death
and
description
duetoaccidents
operating
tasks
to
operate
main
the
Machine
procedures
precautions
turn
performing
with
communication
the
machine:
performed
being
the
machine.
warnings
operation
and
Operation
only
can
are
taken
control
the
inspections
power
at
ON.
all
and
when
such
by
signs
panel
be
times.
main
and
preformed
turning
electric
as
personnel
other
of
front
in
that
so
etc.
by
supplies
power
maintenance
ON
shock,
the
the
moving
except
the
crane
OFF,
main
power
falling,
giveaclearly
and
operation
content
the
machine.
perform
and
for
some
operating
or
being
or
audible
panel,
can
work
of
Ensure
“Lockout/
inspections
caught
the
be
that
39
Main
Main
Machine
Machine
Installation
and
Lifting
Set-Up
3
3.1
Confirm
•
Inspect
Check
•
A
WARNING
The
main
the
center
if
Parts
To
Main
Main
following
the
for
all
attachments
machine
trough/internal
Be
Prepared
Machine
Machine
points
prior
the
machine
higher
impact
remove
ensure
to
conveyor
damage.
and
than
lifted
machine
any
Keep
-
no
Lift
-
Prevent
-
Do
not
-
procedures
All
-
times,
normally
is
(Lifting/Transportation)
Installation
Lifting
to
accessory
necessary.
with
the
are
operator
and
installation
units
level.
nearby
axis
to
and
is
objects.
shipping
be
performed
safety.
transported
removed
work:
jig.
Set-Up
the
with
pairs,
in
using
the
from
shipping
and
4-point
machine.
main
packing
and
clear
communication
lifting.
check
Three-point
list.
maintained
lifting
possible
is
all
at
Front
Rope
Rope
Front
Rope
Rear
Beam
(1)
Beam
(2)
Beam
(3)
Shackle
Hook
(SB40)
(Base/Shackle)
PartsToBe
a81
(supplied
(supplied
with
machine)
a82
with
machine)
(Operator
Magazine
(Tool
Prepared
Plate
Flat
Leveling
Protective
Leveling
Protective
Flat
Leveling
Name
Door
(Installation)
Set
Point
Bolt
Metal
Base
Metal/Lock
Point
Set
Bolt
Side)
Side)
Screw
Screw
Name
Pad
29M74C2001
29M74C2002
29M74A2004=1
29M74A2005=3
20M74A201=1
29M74B2001
Z259B6400000
J2M322
11
C/BB65
A1
28M30A2003
Z272A1112020
3M30B424
1
13M30B703=1
19M30A104=1
Z281
10800087
Z272A1110014
34M030A2003
Part
No.
Part
No.
0=
Q’ty
1
1
2
1
1
1
Table
1
Q’ty
3
3
3
3
3
3
3x2
3
3.1
40
29M-1
105B-40-EN
Main
Main
Machine
Machine
Lifting
Installation
Set-Up
and
Model
a81
a82
The
numberofshackles
*
3.1
Table
Magazine
Tool
A40/A60
A97
A40/A60
A97
Hook
Above
and
and
Above
(J2M322A111C)
Beam
Number
required
(3)
*
Hook
of
Shackles
Machine
Machine
total)
(4
in
Machine
Machine
varies
(BB65)
Required
on
1
Front:
on
2
Front:
Front:
Front:
depending
on
1
on
1
each
each
each
each
upon
Different
for
Shackle
side
side
side
side
the
machine
Machine
Position/Number
Machine
Machine
Machine
(6intotal)
Machine
specifications.
Beam
(1)
Machine
Specifications
1
1
3
1
each
on
each
on
on
each
on
each
Beam
Rear:
Rear:
Rear:
Rear:
Rear
side
side
side
side
(2)
I
c
.2
to
to
c
0)
£
•5
CD
2
CD
Top
Front
Shackle
Cover
Rope
[3]
[2]
Machine
Front
Bed
Shackle
S3
4
t
Rear
Rope
[1]
Li
f4
Sir-
WJ
k
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co
m
Rope
[2]
[4]
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Front
29M-1
Figure
105B-41-EN
3.1
Lifting
Main
A
Machine
(Using
4-Point
Lifting
Bed
Equipment:
[4]
a81/a82)
41
Main
Main
Machine
Machine
Installation
and
Lifting
Set-Up
3.1.1
Main
Machine
Main
Q=
1)
2)
3)
4)
5)
6)
7)
Lifting
Machine
(Figure
the
Lift
the
main
Insert
the
machine.
Insert
the
mount
Mount
Place
each
bases
points
the
Lift
shown
Confirm
(0=
Figure
/Set-Up
Transportation
Figure
3.1
-
assembled
machine.
two
front
front
two
the
ropes
the
two
the
of
[6]/leveling
on
[7]/[8]
machine
Figure
in
the
height
2.17).
lifting
ropes
ropes
the
to
rear
ropes
three
bolt
the
foundation.
carefully
3.3.
between
3.3)
beds
leveling
(a82)
and
equipment
[2]
from
the
into
[1]
using
[4]
to
the
(at
the
plates
on
a
two
each
crane
floor
Installation
using
a
the
two
top
covers
positions).
two
machine
[5]/leveling
the
of
and
and
the
crane,
covers
machining
on
bed
three
place
main
at
Procedure
and
move
into
[3]
side.
rear
(a81)
bolt
machine
the
on
it
machine
near
it
main
the
chamber
leveling
or
support
foundation
30mm
is
to
Leveling
Bolt
This
procedure.
Next,
Leveling
completes
remove
a81
[5]
Plate
the
the
lifting
main
machine
equipment.
transportation/lifting
Lifting
“3.
O’
1.2
Leveling
Equipment
a82
\
Base
and
Removal”
Leveling
[6]
set-up
Bolt
42
Figure
3.2
Leveling
(a81)/Leveling
Plate
Base
(a82)
29M-1
05B-42-EN
1
Main
Main
Machine
Machine
Lifting
Installation
Set-Up
and
a81
8
ON
Supporting
7
Point
[7]
524
2480
3500
ai
JU
Supporting
496
Point
[7]
Supporting
VO
ON
ON
in
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Point
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n
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r--
[7]
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m
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§
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B
c
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2
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co
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oo
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s
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Supporting
7
Point
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[8]
Supporting
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Point
TrEB
o
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in
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§
fn
m
CNJ
in
m
rst
in
\
575
Figure
3700
3.3
2740
Main
Machine
385
Installation
Supporting
(a81/a82)
Point
[8]
29M-1
05B-43-EN
1
43
Main
Main
Machine
Machine
Installation
and
Lifting
Set-Up
3.1.2
Lifting
Equipment
Lifting
(Q=
Figure
When
D
reverse
procedure
2)
Lift
the
•
•
Mount
3)
•
4)
Install
Replace
5)
This
completes
Removal
Equipment
3.1
the
the
assembled
the
machine.
main
Ensure
ceiling
Ensure
column
Apply
of
to
room.
the
silicontothe
the
the
Removal
Figure
and
main
machine
mounting
steps
in
to
prevent
machining
prevent
gaskets
two
APC
two
two
top
lifting
the
3.4)
lifting
to
~
1
4
lifting
equipment
the
chamber.
rear
the
[11]
gasket
arm
covers
covers
equipment
Procedure
placed
is
equipment
remove
front
rope
rope
and
two
to
avoid
[12]
[9].
removal
on
lifting
the
using
from
from
center
coolant
the
on
the
foundation
main
and
equipment.
a
crane
hitting
hitting
the
trough
leakage.
machining
procedure.
machine
put
to
the
window
parts
covers
chamber
specified,
as
installation
outside
it
inside
[10],
side.
on
of
of
the
the
remove
Next,
Installation”
the
shipping
jigs.
“3.2
CCS3
Shipping
Jig
Removal/Motor
44
29M-1
105B-44-EN
Main
Main
Machine
Machine
Lifting
Installation
Set-Up
and
Cover
Gasket
[10]
[11]
(
/
10
Top
Cover
[9]
o
£
0
0
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29M-1
105B-45-EN
Figure
3.4
Lifting
Equipment
Removal
(a81/a82)
45
Main
Shipping
Machine
Jig
Removal/Motor
Installation
Installation
3.2
3.2.1
A
WARNING
Shipping
Shipping
Axis
-
Exercise
the
procedures
Jig
Removal/Motor
Removal
Jig
extreme
X,
D
2)
3)
caution
this
in
and
Y
Remove
shipping
Remove
shipping
Remove
and
a82.
•
a81:
[12]
table
axis
base
section.
Z-Axis
the
jig
the
jig
the
Remove
side,
side
shipping
[12].
as
entry
Shipping
six
[1].
four
[3].
Z-axis
the
then
to
remove
jig,
Installation
into
the
Jig
socket
socket
remove
head
head
shipping
two
socket
the
the
install
machine
Removal
cap
jig.
head
two
Z-axis
gasket
the
area
screws
screws
cap
The
removal
cap
socket
shipping
[11]
is
necessary
Procedure
to
[2]
[4]
to
procedure
screws
cap
head
jig
After
[8].
cover
and
in
remove
remove
on
[7]
screws
[10]
order
to
the
the
differs
the
APC
[9]
removing
the
on
perform
X-axis
Y-axis
a81
for
base
the
on
the
APC
Z-
(
csa
0
the
remove
to
removal
instal
Jig
[6]
procedure.
Y-axis
the
[1]
motor.
Remove
a82:
•
shipping
axis
the
Socket
the
Head
This
completes
remove
Next,
V
the
jig
X,
Y-axis
four
[5].
and
Y
ball
Cap
Z-axis
screw
Screw
fixing
[2]
socket
cap
head
shipping
jig
screws
jig
and
Shipping
Z-
t
&\
o
X-Axis
au
Shipping
6
Jig
(a81/a82)
46
Figure
3.5
X-Axis
Shipping
Jig
Removal
29M-1
105B-46-EN
Y-Axis
Shipping
(a81/a82)
Jig
Main
Shipping
Machine
Jig
Removal/Motor
Installation
Installation
er
0\
k*
Shipping
Socket
Screw
e,
c,
Jig
Head
[4]
[3]
(®|
Cap
View
1/
Z-Axis
A
f
Socket
A
Shipping
©
Cap
Head
Jig
Screw
(a82)
Shipping
Jig
[5]
[6]
I
1
§
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W
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c
z
CD
c
«
2
co
Socket
29M-1
Z-Axis
Head
Cap
105B-47-EN
Shipping
Screw
Shipping
[9]
Jig
(a81)
Jig
Figure
[8]
3.6
Socket
Cap
Screw
Y/Z-Axis
Head
[7]
Shipping
Jig
Removal
APC
tt
ML
s,
e
Base
[12]
Gasket
©
[11]
Cover
(D
[10]
o
®
47
Main
Shipping
Machine
Jig
Removal/Motor
Installation
Installation
3.2.2
The
Y-axis
Y-Axis
motor
obtainedinthe
the
install
Y-axis
the
When
and
is
factory,
motor
motor
Ball
not
the
is
using
Screw
generally
Y-axis
removed
following
the
Y-Axis
1)
Remove
shipping
•
2)
Install
•
•
a)
Shipping
removed
motor
for
shipment,
Shipping
Do
not
screws
cap
the
motor
The
shaft.
Confirm
end
lower
Install
•
Confirm
motor
motor
screw
Jig
prior
is
removed
procedure.
Jig
two
the
[2],
jig
misplace
are
used
Y-axis
motor
installed
is
that
the
is
49mm.
the
motor
the
position
coupling
that
so
holes
[4]
Removal
to
shipment.
priortoshipment.
remove
Removal
socket
the
socket
when
[3],
with
distance
into
the
from
the
four
are
the
and
head
fixing
the
between
motor
the
for
the
bracket
aligned.
Y-axis
head
motor
Y-Axis
and
When
shipping
Motor
cap
screws
cap
the
coupling
the
bracket
clamping
bracket
holes
necessary
the
Installation
screws
motor.
assembled
[7]
motor
[6],
bolts
and
Motor
jig
to
[1]
upper
window
four
Installation
space
(ball
screw
remove
The
[1].
end
and
[11]
and
socket
cannot
fixing
Procedure
Y-axis
the
socket
the
coupling
[12]
install
head
motor
of
onto
and
(
be
jig)
head
the
the
cap
Support
b)
installation
Tighten
c)
washers
Tightening
•
Tighten
d)
screw
Tightening
•
e)
Connect
motor
This
completes
procedure.
A
“Reference
is
turned
position
Perform
confirm
return.
reference
the
the
the
[5]
the
side
the
brake
the
Position
ON
after
Q=“9.1
reference
motor
surface
four
socket
using
Torque:
clamping
using
a
Torque:
motor
cable
Y-axis
Return
the
position
position.
using
is
free
a
torque
58.8N
bolt
torque
30N
cables
[10]).
shipping
main
Y-Axis
return
equipment
lifting
from
head
wrench
m
[12]
wrench.
m
(power
Request”
machine
Reference
for
cGh“9.2
dust
and
cap
screws
uniformly
to
attached
cable
jig
removal
alarm
installation.
Position
each
axis
Axis
Reference
and
other
[4]
the
to
[9],
triggered
is
(X-,
confirm
foreign
with
secure
coupling
signal
motor
and
Perform
Return"
and
Y-
Position
that
matter.
the
the
cable
when
Z-axes)
motor
the
safety
four
motor.
[8],
the
Y-axis
ball
on
installation
power
the
reference
and
Checks”
48
29M-1
105B-48-EN
Motor
[3].
Main
Shipping
Machine
Removal/Motor
Jig
Installation
Installation
Y-Axis
Socket
Shipping
Cap
Head
Jig
Screws
Socket
[1]
(
Shipping
Head
Jig
Cap
Safety
Bracket
[2]
Screw
Washer
[6]
[4]
[5]
m
Signal
Cable
Motor
&
[8]
Coupling
[7]
I
o
'is
3
c
0
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Motor
29M-1
[3]
\
105B-49-EN
Motor
Figure
Coupling
49mm
3.7
Y-Axis
[7]
Shipping
Removal
Jig
TT
>
SL
W
and
C
cr
oi
Y-Axis
Power
Y-Axis
Motor
Cable
Motor
Clamping
Clamping
Installation
Brake
Bolt
Bolt
X
[9]
[11]
[1
Cable
2]
[10]
49
Main
Shipping
3.2.3
Machine
Removal/Motor
Jig
Machine
Installation
Installation
Rear
Shipping
Removal
Jig
Machine
Remove
1)
2)
Remove
completes
This
Rear
the
the
Shipping
nine
socket
shipping
machine
the
jig.
Jig
head
rear
Removal
screws.
cap
shipping
side
Procedure
jig
B
removal
procedure.
50
Figure
Shipping
3.8
Jig
Machine
Rear
Shipping
Jig
Removal
r
29M-1
105B-50-EN
Main
Shipping
Machine
Jig
Removal/Motor
Installation
Installation
3.2.4
APC
Socket
Safety
Head
Cap
Guard
APC
1
)
2)
This
Screw
Shipping
Safety
Remove
[2].
Remove
[3].
completes
[1]
Shipping
Guard
four
the
the
four
the
APC
Jig
Removal
Jig
Door
socket
socket
safety
[2]
Shipping
head
cap
head
cap
guard
Shipping
Jig
screws
screws
door
Jig
[3]
Removal
to
[1]
to
[4]
shipping
Socket
Procedure
remove
remove
removal
jig
Head
shipping
the
shipping
the
procedure.
Screw
Cap
[4]
jig
jig
I
§
§
B
c
0
1
A
HP
.E
TO
2
CO
/
29M-1
05B-51
1
-EN
Figure
3.9
APC
Safety
Guard
Shipping
Jig
Removal
51
Main
Shipping
3.2.5
Machine
Removal/Motor
Jig
Operator
Installation
Installation
Door
Shipping
Removal
Jig
Operator
)
Remove
1
Remove
2)
3)
Remove
4)
Remove
completes
This
Door
the
the
the
the
Shipping
six
socket
shipping
six
socket
shipping
the
operator
head
jig
head
jig
Jig
[1].
[4],
door
Removal
cap
screws
screws
cap
shipping
Procedure
[2]
[3],
[5]
[6].
jig
removal
Shipping
procedure.
Jig
[1]
©
.-'I
i
::
Hi
r
Figure
:
3.10
Operator
Door
Socket
Screw
Cap
Socket
Cap
Screw
Shipping
Head
Head
[6]
Jig
[3]
Removal
Shipping
Socket
Cap
Jig
©
Socket
Cap
Screw
[4]
Head
Screw
Head
[2]
[5]
52
29M-1
105B-52-EN
Main
Shipping
Machine
Removal/Motor
Jig
Installation
Installation
3.2.6
Main
Operation
Main
1)
2)
3)
This
Panel
Operation
Remove
the
Move
screws
Remove
completes
[3].
Shipping
Panel
the
socket
operation
Main
shipping
the
Main
the
Removal
Jig
Shipping
cap
head
panel
[1],
jig
Operation
Shipping
Jig
screw
to
panel
Removal
[2].
remove
shipping
Jig
[1]
the
jig
Socket
Procedure
four
socket
removal
Head
Cap
cap
head
procedure.
[2]
Screw
I
1
3
IE
2
2
oo
§
»
©
8
CD
29M-1
105B-53-EN
Figure
3.11
Main
m
—
Operation
O'
Panel
Shipping
0
0
Jig
Removal
Socket
Head
Cap
Screw
[3]
53
Main
Shipping
3.2.7
Machine
Removal/Motor
Jig
ATC
Installation
installation
Shutter
Shipping
Removal
Jig
ATC
4)
5)
6)
7)
8)
9)
This
Shutter
Remove
Remove
Replace
Remove
Remove
Replace
completes
Shipping
truss
the
shipping
the
truss
the
truss
the
shipping
the
truss
the
the
head
head
ATC
head
head
shutter
Jig
jig
jig
cap
[1].
cap
cap
[4].
cap
Removal
screw
[2].
[2],
screw
screw
[3],
screw
shipping
Shipping
Procedure
[3].
jig
removal
Jig
[1]
procedure.
Head
Truss
[2]
Cap
Screw
54
)
\
Jig
[4]
Removal
Truss
Head
[3]
29M-1
Cap
Screw
05B-54-EN
1
Figure
3.12
ATC
Shutter
Shipping
Shipping
Jig
3.2.8
BTS
(Optional)
Stylus
Shipping
Jig
Removal
Main
Shipping
Machine
Removal/Motor
Jig
Installation
Installation
BTS
1)
2)
This
Stylus
Remove
[2].
Remove
mounting
completes
Shipping
the
cable
the
socket
the
on
BTS
the
tie
ATC
Jig
[3]
head
unit
stylus
Removal
securing
cap
screw
frame.
shipping
Procedure
the
BTS
to
[4]
removal
jig
BTS
stylus
[1]
remove
procedure.
Stylus
the
[1]
the
to
shipping
shipping
jig
jig
[2]
I
I
I
J
CO
£
-5
to
2
•i
2
co
i
Shipping
Jig
[2]
I
c
t
9
9
9
I
Socket
Head
Cable
Cap
Tie
Screw
[3]
[4]
29M-1
105B-55-EN
Figure
3.13
BTS
Stylus
Shipping
Jig
Removal
55
Main
Shipping
Machine
Removal/Motor
Jig
Installation
Installation
3.2.9
A
WARNING
Y-Axis
-
-
Support
Exercise
following
Perform
Removal
extreme
procedure.
this
Y-Axis
This
following
turnedONhave
Turning
1
)
2)
caution
procedure
Shipping
procedure
procedure
Power
TurnONthe
Continue
•
reference
turned
Using
axis
position
ON.
the
gradually
(plus
when
into
entry
as
the
machine
Support
must
be
when
completed
been
ON/Checks
power
with
supply.
the
procedure
position
0=“9.1
manual
the
in
stroke
pulse
the
axes
Removal
performed
operation
When
return
Y-Axis
generator
plus
end).
necessary
can
is
be
moved.
machine
Procedure
with
preparations
and
PowerIsTurned
request)
Reference
(+)
feed
axis
though
even
is
in
direction
the
power
the
becomes
ON”
NC
triggered
Position
Handle
stop
and
order
in
ON.
for
the
possible
alarm
when
Return”
mode,
near
perform
to
Perform
power
No.300
the
move
reference
the
the
to
0=“8.3
(Y-axis
power
the
(
the
be
is
Y-
3)
This
•
Remove
•
•
completes
Ensure
moved
machine
Other
support
the
in
enters
the
than
(hex
the
High-Torque
the
on
column.
the
Y-axisismoved
minus
the
Y-axis
High-Torque
bolt)
Spindle
Y-axis
direction,
(-)
Emergency
shipping
the
[1]
in
Spec.:
shipping
in
support
Spindle
spindle
Remove
support
the
a
stop
Spec.:
plus
(+)
servo
condition.
[1]/[2].
Remove
head
the
removal
direction.
alarm
base.
Y-axis
If
triggered
is
the
Y-axis
shipping
procedure.
Y-axis
the
shipping
support
and
is
the
[2]
56
29M-1
105B-56-EN
Main
Shipping
Machine
Jig
Removal/Motor
Installation
Installation
A
Spindle
(Standard/High-Acceleration/20000min"1
Spec.)
m
N
I
Y-Axis
Shipping
Support
View
[1]
A
I
i
I
3
W
1
2
£
CD
2
CO
Spindle
0
(t[
0
0
0
'0
(High-Torque
£
B
B
Spec.)
Y-Axis
Shipping
Support
[2]
29M-1
105B-57-EN
Figure
3.14
Y-Axis
Support
Removal
57
Main
Main
Machine
Machine
Installation
Leveling
3.3
A
WARNING
procedure
This
operation
Leveling
To
Parts
a81
(Supplied
with
machine)
a82
(Supplied
with
machine)
Main
-
-
must
preparation
be
must
Be
performed
Prepared
Precision
Pallet
Hex
Leveling
Flat
Point
Leveling
Protective
Leveling
Protective
Point
Flat
Leveling
Machine
Exercise
following
Perform
Socket
extreme
procedure.
this
performed
be
completed
is
(Leveling)
Level
Screw
Plate
Set
Screw
Bolt
Metal
Base
Metal/Lock
Screw
Set
Bolt
Leveling
procedure
before
Name
Key
Pad
caution
when
with
the
for
installing
entry
as
the
the
power
the
into
machine
power
be
to
magazine
tool
machine
the
axes
can
Perform
ON.
turned
ON
and
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necessary
is
be
moved.
the
and
coolant
Part
axis
in
following
feed
tank.
No.
order
to
procedure
becomes
perform
when
possible.
Q'ty
2
1
1
3
3
3
3
3
3
2x3
3
the
(
58
Main
)
1
2)
3)
4)
5)
6)
7)
Machine
ON
Turn
the
Open
Mount
clamped.
Turn
manual
•
•
•
Turn
Place
[2]
the
If
the
ON
X-Axis:
Y-Axis:
Z-Axis:
OFF
the
showninthe
as
precision
the
level
Leveling
the
power
operator
pallet
the
power
mode:
Reference
Center
Center
the
power
two
precision
levelisless
is
not
supply.
door
the
on
and
Position
stroke
of
stroke
of
with
figure
correct,
Procedure
and
turn
OFF
table
in
the
move
-400,
(a81:
(a81/a82:
the
operator
levels
[1]
confirm
to
than
20pm,
adjust
the
the
axes
-510)
the
on
leveling
power.
the
machining
the
to
a82:-410)
door
closed.
machining
the
levelofthe
the
machine
bolt
chamber
following
chamber
level
[3]/[6].
and
positions
side
machine.
correct.
is
1
29M-1
had
it
the
in
pallet
When
05B-58-EN
•
a)
b)
•
a81
a82
Rotate
of
the
Mount
point
the
main
and
set
three
machine.
tighten
screws
leveling
the
to
[4]
bolts
three
secure
Main
[3]
using
protective
the
main
Machine
a
spanner
metals
machine
Machine
Main
to
and
[5]
position.
Installation
Leveling
level
the
adjust
three
the
flat
Precision
Levels
[1]
a)
Insert
leveling
b)
Remove
in
spanner
8)
Confirm
This
completes
Next,
set
After
setting
main
machinetothe
magazine
the
the
or
the
iron
bolts
the
leveling
to
level
the
the
step.
step,
the
MMC.
bar
[6]
iron
base
secure
with
main
the
(For
instal
floor
Q=“3.4
I
[10]
adjust
to
[10]
bar
[9]
the
the
machine
step
the
when
Machine
the
into
level
the
and
and
the
main
machine
precision
leveling
setting
machine
equipped
leveling
of
tighten
three
level
adjustment
position
fixing
Fixing
bolts
[6]
the
main
the
three
flat
point
position.
[1]
again.
Q=
toolsinorder
matrix
a
with
Tool
Installation”
cm
and
rotate
machine.
protective
screws
set
procedure.
Figure
3.3)
magazine,
to
the
three
metals
with
[7]
secure
pallet
[8]
the
a
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2
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29M-1
Pallet
Flat
Point
05B-59-EN
1
a82
[2]
Set
Screws
[7]
Protective
Figure
oU
Leveling
Iron
Bar
Leveling
3.15
[10]
Metal
Main
[6]
Bolt
Base
[8]
Machine
Leveling
Bolt
[9]
gj
gj
a81
[3]
Leveling
qfagji
Flat
Point
Screws
Protective
[5]
Set
[4]
Me
59
Main
Machine
Machine
Fixing
Tool
Installation
Installation
3.4
necessary
is
It
•
•
•
Secure
a81
Tool
Pallet
MMC
the
|
Machine
to
instal
Magazine
Magazine
main
machine
:
in
NO
!
tn
Fixing
the
A137, A186,
A97,
and
three
ground
Tool
machine
-ffi
Installation
fixing
tools
and
A242
(concrete)
;
:
with
;
A300
when
(Matrix)
the
h
any
anchor
4*
of
bolts
180
following
the
(2
Machine
each).
Fixing
options
O!
Tool
provided:
is
8
NO
ON
ON
in
co
Machine
Fixing
Tool
Anchor
Bolts
ZJh
1670
f3
630
180
u
bd
Anchor
A
©
Bolts
/
8
Detailed
Machine
Fixing
View
Tool
of
A
60
Figure
3.16
Machine
Fixing
Tool
Installation
(a81)
29M-1
05B-60-EN
1
a82
Machine
Fixing
Tool
ih-.
—
-
......
n
TVt.
310
lr®
Main
Machine
Machine
Machine
Fixing
Fixing
Tool
Installation
Tool
Installation
o
CN
in
5=
I
1
!E
«+-*
c
CO
•
Machine
in
sO
Fixing
Tool
1930
E-
500
m
310
m
ffa,
Machine
©
b-d
w
Fixing
/
w
Tool
Detailed
in
m
o
(N
View
Machine
Fixing
of
Tool
2
CO
CO
B
29M-1
05B-61
1
-EN
Anchor
Figure
Bolts
3.17
Machine
Fixing
Tool
Anchor
Installation
Bolts
(a82)
61
Placing
of
Magazine/Peripheral
Tool
Devices
4
When
the
appropriate
Tool
1
Tool
•
Tool
•
Tool
•
Peripheral
2
Spindle
•
Temperature
Hydraulic
•
Coolant
•
Other
•
Perform
•
Inspect
Placing
the
Magazine
the
machine
main
locations.
Magazine
Magazine
Magazine
Device
Cooling
Unit
Tank
Optional
following
for
of
Unit
A40/A60:
A97/A137:
A186
Temperature
Controller
Device
when
any
machine
Tool
set-up
Above:
or
(for
(Air
all
Magazine/Peripheral
tool
completed,
is
Magazine
Tool
Magazine
Tool
Tool
Controller
20000min'1
Cutting
Dryer,
the
accessory
damage.
place
Covers,
Magazine,
other
(for
spindle
Fluid
units
are
the
Sub-Arm
Temperature
magazine
Cover,
Side
20000min‘1
than
spec.)
transported:
Oil
Unit,
Controller,
Oil
Devices
other
and
Pan
Pan
spindle
etc.)
peripheral
spec.)
or
devices
Spindle
at
Oil
•
Check
all
Tool
Magazine
attachments
A40
&
0
and
accessory
units
with
the
shipping
Tool
packing
and
Magazine
*
o
A60
check
list.
62
Figure
4.1
Placing
of
Tool
Magazine:
Tool
Magazine
A40/A60
29M-1105B-62-EN
Placing
of
Magazine/Peripheral
Tool
Devices
Tool
Magazine
*
A97/A1
34
I
1
5
Q
2
©
tj
Tool
Magazine
86/A242/A300
A1
Sub-Arm
Unit
a>
*a5
•I
CD
a>
CD
2
o
£
O)
o
J5
CL
29M-1
1
05B-63-EN
Figure
4.2
Placing
of
Tool
Magazine:
Tool
Magazine
A97
and
Above
63
Placing
of
Magazine/Peripheral
Tool
Devices
Spindle
Hydraulic
Spindle
Hydraulic
Cooling
Unit
Cooling
Unit
Oil
Temperature
(For
Oil
A97
(For
and
Tool
Above
A40/a60
Temperature
Controller
Magazine)
Controller
Tool
Magazine)
and
and
Spindle
Cooling
Temperature
Oil
Hydraulic
Spindle
Temperature
Unit
Cooling
Controller
Controller
Oil
Spindle
Hydraulic
Lubricant
Unit
Auxiliary
Temperature
Spindle
Temperature
20000min'1
(For
Lubricant
Controller
Controller
Spindle)
\
and
\|
*
\
1
Hydraulic
Spindle
Temperature
Hydraulic
Unit
Oil
Controller
Unit
(
64
Figure
4.3
Placing
of
Peripheral
Device:
Spindle
Oil
Temperature
Controller
and
Hydraulic
1
29M-1
Unit
05B-64-EN
Coolant
Type
Tank
Lift-Up
Discharge
(Left
Conveyor)
Placing
of
Magazine/Peripheral
Tool
(Rear
Type
Tank
Lift-Up
Conveyor)
Coolant
Discharge
Devices
I
CO
<1>
%
o
Air
Dryer
Cutting
Fluid
Temperature
*
Controller
s
0
-§ÿ
Q)
'I
03
D)
CO
2
O
£
*0
D)
E
29M-1105B-65-EN
Figure
4.4
Placing
Cutting
of
Peripheral
Fluid
Device:
Temperature
Coolant
Controller
Tank,
Air
Dryer
and
65
Tool
Outline
Magazine
Installation
5
5.1
Install
the
installation
The
magazine
Magazine
•
Tool
•
Magazine
Tool
Magazine
•
Tool
Magazine
Tool
•
For
the
tool
Tool
Outline
tool
according
magazine
Magazine
magazine
procedure
A40
A60
A97/A1
A186
the
to
(Ring)
(Ring)
set-up
unit
differs
applicable
37
or
Above
installation
after
depending
(Matrix)
(Matrix)
position,
Installation
the
of
main
upon
the
magazine
tool
refer
G=
O’
0“5.3
IQ=
to
“5.2.1
“5.2.2
“5.4
Installation”
following
the
installation
machine.
type
Tool
Tool
Magazine
Tool
Tool
figures
of
tool
procedure.
Magazine
Magazine
Magazine
magazine
Installation
Installation
A97/A137
A186
Preparation
“2.2
in
provided.
(A40)”
(A60)”
(Matrix)
Above
or
Install
Installation”
(Matrix)
of
Set-Up
the
Area”
tool
•
•
•
•
•
•
•
•
a81
a81
a81
a81
a82
a82
a82
a82
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
Magazine
A40
A60
A97/A1
A186
A40
A60
A97/A137
A186
37
or
or
Above
Above
0=
Q=
Q=
Q=
O’
O’
G"
G=
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
2.2
2.4
2.6
2.8
2.10
2.12
2.14
2.16
66
29M-1
105B-66-EN
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