How it Works
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a81
User Manual
71 pgs4.02 Mb10

makino a81, a82A40, A60, A97, A137 User Manual

...
Preparations
for
Installation
and
Installation
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Preparations
Installation
and
Installation
1
Outline
1.1
1.2
Preparations
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Preface
Installation
Confirmation
Preparation
2.2.1
2.2.2
Flow
Installation
for
Preparations
of
of
Set-Up
Preparation Preparation
for
for
Area
Set-Up
Set-Up
PreparationofTransport
Set-Up
Recommended
Air
Preparation
Required
Conditions
and
Power
Foundation
Sources
of
Transportation/lnstallation
Manpower
for
Installation
for
Area: Area:
Route
Installation
a81 a82
Equipment
1
1 2
4
4
5
6
14
22
25
26
34 36 37
3
2.9
Main
3.1
3.2
Inspection
2.9.1
2.9.2
2.9.3
2.9.4
2.9.5
2.9.6
Inspection
HandlingofHeavy Working Working Working
Work
Machine
Main
Machine
3.1.1
3.1.2
Shipping
3.2.1
3.2.2
3.2.3
Main
Lifting
Axis
Y-Axis
Machine
PriortoInstallation
Installation
to
Prior
Components
Elevated
at
Confined
in
Group
in
Requiring
Machine
Installation
Lifting
Machine
Equipment
Jig
Removal/Motor
Shipping
Ball
Screw
Rear
and
Lifting
Removal
Jig
Removal
Shipping
Shipping
and
Locations
Spaces
Operation
Set-Up
/Set-Up
Installation
Jig
Precaution
Removal
Jig
Removal
During
and
Installation
Y-Axis
Motor
Installation
38
38
38 39
39
39
39
40
40
42
44
46
46
48 50
3.2.4
APC
Safety
Guard
Shipping
Jig
Removal
51
3.2.5
Operator
Door
Shipping
Jig
Removal
52
4
5
3.2.6
3.2.7
3.2.8
3.2.9
3.3
3.4
Main Machine
Placing
Tool
5.1
5.2
5.3
Magazine
Outline
Tool
5.2.1
5.2.2
5.2.3
Tool
Main
ATC BTS
Y-Axis
Machine
Fixing
Tool
of
Magazine
Tool Tool Tool
Magazine
Operation
Shutter
(Optional)
Shipping
Support
Shipping
Panel
Jig
Shipping
Stylus
Removal
Jig
Removal
Jig
Leveling
Installation
Tool
Magazine/Peripheral
Installation
A60)
and
Installation
Magazine
Magazine Magazine
A97/A137
(A40
Installation
Installation
Reference
(Matrix)
(A40) (A60)
Position
Installation
Removal
Removal
Devices
Return
53
54
55
56
58 60
62
66
66
67
67
72
78
81
5.4
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
ool
T
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
Outline:
Magazine
Tool
Magazine
Tool
Magazine
Tool
Magazine
Tool
Magazine
Tool
Fixing
Magazine
Outline:
Sub-Arm
Sub-Arm Sub-Arm
Sub-Arm
Magazine
Tool
Magazine
Tool
Magazine
Tool
Tool
Magazine
Tool
86
A1
Tool
Installation
Piping
Position
Pan/Bracket
Oil
Magazine
Set-Up
Piping
Reference Reference Inclination/Position
or
Magazine
and
Set-Up
Piping
Reference
Installation
Wiring
and
Position Position
Position
Above
Adjustment
(Matrix)
Installation
Wiring
Installation
Wiring
and
Position
Flow
Return
Adjustment
Adjustment
Installation
Flow
Return
81 82
88
92 96
100
108
111
111
112
115 118
122
126
130 132
5.4.9
5.4.10
Magazine
Tool
Retaining
Position
Bracket
Adjustment
Installation
134
146
5.4.11
Cover/Oil
Installation
Pan
149
6
Peripheral
6.1
6.2
6.3
Unit
.1 .2
Cooling
Spindle
Spindle
Oil
Spindle Spindle
Tank
Coolant
Coolant Coolant
Coolant Coolant
Cutting
Spindle
6.1
6.1
Spindle
(20000min-1
6.2.1
6.2.2
Coolant
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
Installation
Temperature
Oil
Cooling Cooling
Temperature
Spindle
Oil Oil
Installation
Tank
Tank
Tank
Tank
Tank
Fluid
Oil Oil
Spec.)
Temperature Temperature
Set-Up
Left
Rear
1200L
Double
Temperature
Controller/Hydraulic
Temperature
Temperature
Controller/Hydraulic Controller/Hydraulic
Controller/Hydraulic
Controller/Hydraulic
Controller/Hydraulic
Coolant
to
(Common
Discharge
Discharge
Piping
Lift-Up
Controller
and
All
Spec.
870L
870L
Spec.
Wiring
Conveyor
(Option)
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Unit
Unit
Unit
Piping
Piping
(a81/a82)
Spec.
Unit
Unit Unit
Installation
Set-Up
Piping
Tanks)
Wiring
and
Wiring
and
Piping
and
Piping
Installation
Set-Up
Piping
and
Wiring
Wiring
(a81)
(a81)
and
....
(a81/a82)
..
..
Wiring
153
154
154
158
160
160 162
166
166
170
172 174
176
...
178
6.4
6.4A
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
Power
7
7.1
7.2
8
Pre-Operation
8.1
8.2
Power
Air
Initial
Lighting
8.2.1
Supply
and
to
Peripheral
Recommended
Spindle Spindle
Spindle
Hydraulic
Oil
Air
Coolant
(Pneumatic)
Air
Source
(Pneumatic)
(Operation
Cleaning
Device
Machining
Lubricant/Cooling
Cooling
Spec.)
Oil
Unit
Supply
Tank
Oil
Temperature
Oil
Unit
Cutting
Connection
Supply
Wiring
Chamber
Units
Temperature
Controller
Supply
Oil
Supply
Fluid
(Other
Supply
Source
Source
Connection
Preparations)
Checks
Lighting
Device
Oil/Hydraulic
Controller
Oil
than
Oil
Supply
(20000min"1
20000min'1
Connection
Wiring
Check
Oil
Supply
(Control
..
Spindle
(Other
Spindle
Panel)
than
Spec.)
179
179
20000min'1
180 181
Spec.)
..
182
183
184
186
186 186
188
188
189
189
8.2.2
Tool
Magazine
A186
or
Above
Lighting
Device
Wiring
Check
(Lighting
Device)
190
C;
8.3
8.4
Axis
9
9.1
9.2
9.3
9.4
10
Static
Operation
1
1
Turning
8.3.1
8.3.2
8.3.3
Safety
Power
Turning
Checks
Hydraulic
Device
ON/Checks
Power When
Piping
Function/Operation
Reference/2nd
Y-Axis
Axis
X/Y-Axis
Z-Axis
Reference
Reference
2nd
Accuracy
2nd
Reference
Position
Position
Reference
Confirmation
Checks
When
ON
Turned
Removal
Air
Is
Power
Reference
Return
Checks
(ATC)
(APC)
Position
Position
Power
Checks
Is
ON
Position
Check
Check
Turned
Check
...
ON
191
191
192
194
196
198
198
200
202
204
205
207
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Preparations
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Cutting
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Controller
for
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Fluid
(Option)
17
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