Majestic RHEDV25, RHEDV32, RHEDV42 User Manual

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Page 1

Direct Vent Insert Models: RHEDV25

RHEDV32 RHEDV42

Installation Instructions & Homeowner's Manual

WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY

What to Do if You Smell Gas:

• Do not try to light any appliance.

• Do not touch any electric switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from your

neighbours phone. Follow the gas suppliers instructions.

• If you cannot reach your gas supplier call the

fire department.

Vermont Castings, Majestic Products

INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner

FOR YOUR SAFETY

DO NOT STORE

OR USE GASOLINE OR OTHER

FLAMMABLE VAPOURS AND LIQUIDS

IN THE VICINITY OF THIS OR ANY

OTHER APPLIANCE.

• Installation and service must be performed

by a qualified installer, service agency or your gas supplier.

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

www.majesticproducts.com • www.vermontcastings.com

CERTIFIED

10000801 5/03 Rev. 4

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Table of Contents

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLICANCE.

Thank you and congratulations on your purchase of a Majestic fireplace.

IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these

instructions may result in a possible fire hazard and will void the manufacturers' warranty.

Installation Instruction

Important Curing/Burning Instructions............................................................................................... 3

Locating Your Fireplace Insert .......................................................................................................... 3

Insert Applications ............................................................................................................................. 3

Fireplace & Trim Dimensions ............................................................................................................ 4

Mantels.............................................................................................................................................. 5

Gas Specifications ............................................................................................................................ 5

Gas Inlet & Manifold Pressures......................................................................................................... 5

High Elevations ................................................................................................................................. 5

Preparation........................................................................................................................................ 5

Gas Line Installation.......................................................................................................................... 5

Fan Kit ............................................................................................................................................... 6

Fan Removal Instructions ................................................................................................................. 6

Installation of Trim Switch for RN/RP Gas Valves............................................................................. 7

Adjustment of Levelling Bar .............................................................................................................. 7

Venting and Installation ..................................................................................................................... 7

Liner Installation ................................................................................................................................ 8

Ceramic Refractory Installation ......................................................................................................... 9

Venting Components....................................................................................................................... 10

Operating Instructions

General Glass Information ............................................................................................................. 11

Louvre Removal .............................................................................................................................. 11

Glass Cleaning ................................................................................................................................ 11

Glass Frame Removal..................................................................................................................... 11

Installation of Logs & Burner Lava Rock .........................................................................................11

Large Lava Rock Placement ........................................................................................................... 12

Flame Adjustment ........................................................................................................................... 12

Temperature Adjustment................................................................................................................. 12

Flame Characteristics...................................................................................................................... 12

First Firing ....................................................................................................................................... 13

Lighting & Operating Instructions .................................................................................................... 14

Troubleshooting Gas Control (820 Millivolt Gas Vale) .................................................................... 15

Troubleshooting Gas Control (SIT 630 Gas Valve)......................................................................... 16

Troubleshooting Gas Control (Honeywell) ..................................................................................... 17

Maintenance

Cleaning the Standing Pilot Control System ................................................................................... 18

Brass Cleaning ................................................................................................................................ 18

Replacement Parts.............................................................................................................................................. 19

Optional Accessories

Remote Controls ............................................................................................................................. 22

Zero Clearance Kit .......................................................................................................................... 22

A Trim Options for RHEDV25 ......................................................................................................... 22

B Trim Options for RHEDV32 ......................................................................................................... 26

C Trim Options for RHEDV42 ......................................................................................................... 34

Warranty .............................................................................................................................................................. 38

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Installation & Operating Instructions

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and Equipment.

FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1.

FOR SAFE INSTALLATION AND OPERATION OF YOUR VERMONT CASTINGS, MAJESTIC PRODUCTS GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.

2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

3. Children should be carefully supervised when they are in the same room as your appliance.

4. Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again.

5. Installation and any repairs to this appliance should be carried out by a qualified service person. A professional service person should be contacted to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.

6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.

8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.

9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.

10.The flow of combustion and ventilation air fan must

not be obstructed in any way.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

It is not unusual for your Vermont Castings, Majestic Products gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated -

open all windows.

It is recommended that you burn your Vermont Castings, Majestic Products fireplace for a least six (6) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.

Locating Your Gas Fireplace Insert

Your Direct Vented Insert unit was designed to be installed in an existing woodburning fireplace. The location and clearances are therefore subject to your local building codes.

Insert Applications

Before installing the gas fireplace insert, consideration must be given to the functioning needs of the fireplace. The size of the fireplace cavity (min. 28³⁄₄"W x 21¹⁄₄"H x 16" D), the design of the chimney (a minimum size of 8" x 12" is necessary to accommodate the two (2) 3" liners). The availability of the gas supply as well as electricity for the insert fan must be confirmed.

Your Direct Vented Insert unit is designed to be vented vertically only with a minimum height of 12 feet.

This appliance may be installed in an aftermaket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless an available certified kit is used.

All Vermont Castings, Majestic Products gas inserts are approved for installation in solid fuel burning masonry or zero clearance fireplaces.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Fireplace & Trim Dimensions

1=SS or SSD Trim 2=SL or SLD Trim 3=SXL Trim 4=BSL Trim 5=BXL Trim

A1 26³⁄₄" 680 mm 26⁵⁄₈" 676 mm 30³⁄₄" 781 mm B1 38¹⁄₂" 978 mm 38³⁄₈" 975 mm 43¹⁄₈" 1095 mm

T R

A2 29¹⁄₄" 743 mm 29" 737 mm 33³⁄₈" 848 mm B2 43¹⁄₂" 1105 mm 41¹⁵⁄₁₆" 1065 mm 48¹⁄₄" 1225 mm A3 -- 33" 838 mm - B3 -- 44" 1118 mm - A4 -- 28" 712 mm - B4 -- 40⁷⁄₈" 1041 mm - - A5 -- 30¹⁄₂" 775 mm - - B5 -- 46" 1171 mm - -

I R E P

L A C E

C 25¹⁄₄" 641 mm 28⁷⁄₈" 733 mm 31" 787 mm D 17¹⁄₄" 438 mm 16⁷⁄₈" 428 mm 19³⁄₄" 501 mm E 12" 305 mm 12" 305 mm 12" 305 mm F 25¹⁄₈" 638 mm 28⁵⁄₈" 727 mm 30" 762 mm G 13⁷⁄₈" 353 mm 16" 406 mm 18³⁄₄" 476 mm H 17⁵⁄₈" 447 mm 20¹⁄₁₆" 510 mm 22⁵⁄₈" 574 mm

I 18⁷⁄₈" 480 mm 21¹⁄₁₆" 535 mm 23³⁄₄" 603 mm

J 19³⁄₄" 502 mm 22¹⁄₁₆" 561 mm 24³⁄₄" 628 mm

K 14⁵⁄₈" 371 mm 18⁵⁄₁₆" 465 mm 19³⁄₄" 501 mm

M U M

P E

I N G

Q 18⁷⁄₈" 479 mm 21¹⁄₄" 539 mm 23³⁄₄" 603 mm R 25¹⁄₄" 641 mm 28³⁄₄" 711 mm 29³⁄₄" 755 mm S 13³⁄₄" 349 mm 16" 407 mm 18³⁄₄" 476 mm T 17¹⁄₄" 438 mm 17³⁄₈" 441 mm 19³⁄₄" 501 mm U 13⁷⁄₈" 352 mm 16¹⁄₄" 413 mm 18³⁄₄" 476 mm V 18⁷⁄₈" 479 mm 21⁵⁄₁₆" 541 mm 23³⁄₄" 603 mm

3" (75mm) Dia.

R - Fireplace opening width Q - Fireplace opening height S - Depth of insert T - Firebox width at insert depth(S)

U - Firebox depth at insert back height (V) V - Insert back height

Minimum Fireplace

Insert Opening

RHEDV25 RHEDV32 RHEDV42

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Mantels

When the unit is installed into a woodburning fireplace, the minimum distance the mantel can be placed above the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances. The underside of the mantel will become warm. Use only finishes which are heat resistant and do not discolor.

Gas Specifications

Max. Min.

Input Input

Model Fuel Gas Control Btu/h Btu/h

RHEDV25RN Natural Gas Millivolt Hi/Lo 22,000 15,400 RHEDV25RP Propane Gas Millivolt Hi/Lo 22,000 16,500 RHEDV32RN Natural Gas Millivolt Hi/Lo 27,000 18,900 RHEDV32RP Propane Gas Millivolt Hi/Lo 27,000 20,250

RHEDV32TN Natural Gas Thermostat Hi/Lo 27,000 18,900

RHEDV32TP Propane Gas Thermostat Hi/Lo 27,000 20,250 RHEDV42RN Natural Gas Millivolt Hi/Lo 35,000 24,500 RHEDV42RP Propane Gas Millivolt Hi/Lo 35,000 26,250

RHEDV42TN Natural Gas Thermostat Hi/Lo 35,000 24,500

RHEDV42TP Propane Gas Thermostat Hi/Lo 35,000 26,250

High Elevations

Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.

For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction.

In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).

Preparation

Before beginning, remove glass door and logs from unit. Also check to make sure there is no hidden damage to the unit. Take a minute and plan out the gas,venting and electrical route. It is best to start with the gas line first followed by the chimney liner. (Refer to Page 8)

Gas Line Installation

When purging the gas line, the front glass must be removed.

Gas Inlet & Manifold Pressures

Natural LP

Minimum Inlet Pressure 4.5" W.C.11.0" W.C. Maximum Inlet Pressure 7.0" W.C. 13.0" W.C. Manifold Pressure 3.5" W.C. 10.0" W.C.

Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water.

RHEDV25 / RHEDV32 / RHEDV42

Certified To

ANSI Z 21.88-2002 / CSA 2.33-2002

Vented Gas Fireplace Heaters

The installation of your Vermont Castings, Majestic Products Fireplace must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 latest edition, or CSA B149.1 Installation Code. (EXCEPTION: Do not derate this appliance for elevations up to 4,500 ft. (1370mm). Maintain the manifold pressure at 3.5" w.c. for Natural Gas and 10" w.c. for LP gas.)

The gas pipeline can be brought into the fireplace base from the right side. It is most convenient to install it from the right side into the valve.

When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

The gas line connection can be made of either properly tinned 3/8" copper pipe, 3/8" rigid pipe or an approved flex connector. Since some municipalities have some additional local codes, it is always best to consult your local authority and the CSA- B149.1 installation code.

U.S. Installations consult the current National Fuel Gas Code, ANSI Z223.1

The gas control inlet is 3/8" N.P.T. therefore the 1/2" rigid gas line must be reduced to 3/8" N.P.T. Typical installation layout for rigid pipe is shown following. (Fig.

1) During any pressure testing of the gas line system,

when the test pressures are to exceed 1/2 psi (3.5 kpa) the fireplace and its gas valve must not be connected to that system.

At test pressures equal to or less than 1/2 psi, the gas valve of the fireplace may be connected to the gas line, but must be in the closed position.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

1/2" Gas Supply

1/2" x 3/8" Reducer

3/8" Nipple

FP1278

Fig. 1 Typical gas supply installation.

Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.

Thermostat Bulb

Thermocouple Inlet

Pilot Tube Entry

Brass Plug

Gas Inlet

Pilot Adjustment Screw

PILOT

OFF

3/8" x 3/8" Shut Off Valve

3/8" Union

Manifold Gas Outlet

Brass Plug

Pressure Regulator

Control

Control Knob

Knob

5. Once fan starts, adjust speed control to desired fan speed. The fan will now automatically come on every time the fireplace is in operation. Should the fan not be needed simply turn off the speed control.

The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.

U.S. Installations, follow local codes and

the National Electrical Code, ANSI/NFPA No. 70.

Should this fan require servicing, the power supply must be disconnected. For rewiring of any replacement components refer to Figure 4.

Fan Removal Instructions

1. Turn off gas and electricity.

2. Remove the front glass.

3. Remove the logs.

CAUTION: Logs may be hot!

4. Remove burner assembly and rear log support plate.

5. Remove the fan mounting nuts (2 nuts). (Fig. 3)

6. Slip off the electrical connector at the motor.

7. Lift out the fan.

8. To reinstall reverse procedure.

Minimum Rate Screw (Nonadjustable)

HV118

Fig. 2 On fireplaces equipped with the Eurosit 630 gas valve, there are brass plugs in two of the holes. These plugs are not to be removed. The gas inlet hole has a plastic cap in it. Remove the plastic cap and connect your gas supply line at this point.

Fan Kit

115 volt, 60 Hz. 56W The fan kit includes the following: fan, temperature

sensor, speed control and a 6 ft. cord. The following explains how to start and set the fan for automatic operation.

1. Plug in the electrical cord.

2. Start gas fire - see lighting procedures.

3. Turn on fan speed control.

4. Wait until the unit has warmed up sufficiently to activate the termperature sensor, approx. 5-10 minutes.

Thermal Sensor is Attached to Burner Base

Fan Speed Control/Junction Box

Fig. 3 Fan location.

Temperature Sensor

Speed Control

Black

White

Ground

Fig. 4 Wiring diagram.

Screw Stud

Fan is Installed at the Back of the Air Intake Box

Fan

Screw Stud

FP1252

FP394

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Installation of Trim Switch

for RN/RP Gas Valves

1. Thread wire through openings on the right side of fireplace. Do not cut wire or insulation on metal edges.

2. Slide switch assembly from the back, between subframe and trim, then fasten the screw. (Fig. 5)

3. For left side installation reverse switch position in bracket and repeat Step 2. (Fig. 6)

4. Connect wiring to gas valve (Fig. 7a & b) and switch.

Right Side Installation

Trim Right Side

On/Off Switch Assembly

Left Side Installation

Trim Top

Trim Left Side

TPTH

FP1218

Fig. 7b On/Off switch wiring.

CAUTION: Do not wire millivolt remote wall switch for gas fireplace to a 120v power supply.

Wiring from

Trim Screw

Millivolt Gas Valve

On/Off Switch Assembly

Trim Screw

FP1253

Fig. 5 Slide switch assembly between subframe and trim.

Bracket Switch

On/Off Switch

FP1254

Fig. 6 For left side installation, reverse switch position in bracket.

SIT Valve

THTP

Thermopile

FP382a

Fig. 7a On/Off switch or millivolt thermostat.

Adjustment of Levelling Bar

(If Required)

1. Determine height of adjustment.

2. Loosen the four (4) screws. (Fig. 8)

3. Set bar at proper height and tighten the screws.

4. Add the two (2) extra screws to prevent any movement.

Back of Unit

Set Screws

Levelling Bar

Fig. 8 Set levelling bar at proper height and tighten screws.

FP1279

Venting and Installation

1. The Majestic fireplace may be installed in and vented through any solid fuel fireplace that has a minimum fireplace opening 28³⁄₄" wide x 21¹⁄₄" high x 16" deep and has been installed in accordance with the National, Provincial/State and local building codes and is constructed of noncombustible materials.

2. Only HEDVT (8 x 12) or HEDVT (12 x 12) termination kit and flex vent kit HEDVK25 or HEDVK35 is able to be used in this installation.

Under no circumstances should B vent or C vent be used on this application.

3. Any flue damper must be removed or blocked open.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

4. The chimney must be clean and in good working order and constructed of noncombustible materials.

5. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.

6. Install the appliance without trim frame and make all gas fittings and electrical connections.

7. Install the decorative trim frame. Please refer to the Frame Assembly instructions.

Installer must attach red warning plate with screws supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.

Cutting any sheet metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited.

If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be p lugged with a noncombustible insulation after the gas supply line has been installed.

Flue gas exits through the vent termination rain cap

Outside combustion air enters through the lower level of the vent termination

Secure with clamp and three screws

Air Intake

1) Attach flexible pipe to rain cap

2) Secure with clamp

3) Attach raincap to vent termination using three screws

Pull flexible pipe through vent termination

NOTE

Minimum Vent Height -

12 feet

Maximum Vent Height -

35 feet

WARNING

Some factory-built fireplaces have air passages on face of fireplace for zero clearance capabilities. All trim kits are designed so as to allow airflow to these passages. Under no circumstances should these passages be blocked.

Liner Installation - Fig. 9

The collar extending down from the termination base is the air intake connector. Be sure the flex vent, which is connected to this collar, is also connected to the labelled air intake flue collar on the fireplace. Make sure the Flex vent is attached on the correct collar and cap for exhaust as well.

Slide the insulation provided in the termination kit over the two (2) 3" flex liners, (to be attached to the 3" Flue collar and cap of the termination). Feed one 3" flex vent from the bottom of the termination up through the 4" sleeve. Apply hi-temp sealant on the rain cap collar and slide the flex vent over the end of the rain cap collar fastening with the clamp provided. Slide the flex liner back down the 4" sleeve until 4" cap slides over the sleeve. Attach cap to the sleeve with four (4) screws supplied. Apply hi-temp sealant over the air intake

Air intake collar with label secured with clamp and three screws

Fig. 9 Liner installation.

Exhaust

Exhaust collar secured with clamp and three screws

FP1280

collar and attach intake flex vent in the same method. Feed the two flex liners down the chimney through the damper opening. Tighten termination to the chimney using the screws provided.

In case the fireplace opening is only minimum height 21" (533mm) and access from the front is not possible, then follow the instructions below.

1. Remove flue collar plate assembly. Unbolt the top fastener plate and move it to the back first before sliding the flue collar plate out from the top of the unit. (Fig. 10)

2. Apply a bead of hi-temp sealant on the end of the collar before attaching the liner to the flue collar. Fasten it with two clamps then adjust fastener plate all the way to the back before sliding flue gas plate back onto the unit. (Fig. 11 and Fig. 12)

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Fastener

Flue Collar Plate

FP1281

Move Back

Plate

10/24" x 1¹⁄₂" Machine Screw

Cabinet Top

Fig. 10 Remove flue collar plate assembly.

Damper

Unit

3" Flex Vent Two Pieces

Clamps & Screw

Fastener Plate

Gasket

FP1282

Fig. 11 Apply high temperature sealant to end of collar.

Front Frame

Damper

Unit

3" Chimney Liner Two Pieces

Clamps & Screw

Flue Collar Plate

FP1283

Fig. 12 Fasten with two clamps, adjust fastener plate all the way back.

3. After the flue collar plate is set on the cabinet top, make sure the front edge of the flue collar plate is completely in contact with the back edge of the cabinet top. (Fig. 13)

4. Put the machine screw back into the fastener plate. Bolt the plate until it is locked. (Fig. 14)

NOTE: Insulation can be installed above the damper

area only, provided the insulation material is of noncombustible type.

Under no circumstances should insulation be put between the damper and the top of the unit. This may cause condensation and overheating of the unit.

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Fastener Plate

Flue Collar Plate

Cabinet Top

Make sure the flue collar plate is in contact with the

FP1284

back edge of the cabinet top

Fig. 13 The flue collar plate must be completely in contact with back edge of cabinet top.

Fastener Plate

Plate Flue Collar

Cabinet Top

FP1285

Machine Screw After Fastened

Fig. 14 Use machine screw to bolt fastener plate in place.

Ceramic Refractory Installation

1. Remove front glass.

2. Remove logs from unit.

3. Remove refractory from package

Refractory are fragile and must be handled with care. Where at all possible, two hands should be used when handling.

4. Take center refractory and tilt so bottom edge slides into support angle in back of fireplace. (Fig. 20)

5. Now press center refractory to back side of fireplace and hold in place.

6. Take left or right refractory and align it so leading edge faces outward. (Place refractory in fireplace side and slide it forward into side support angle on fireplace front. Leading edge of refractory must be completely behind side support angle of RHEDV32 for proper placement).

7. Now carefully slide in back side of refractory against fireplace side.

8. Repeat steps 6 and 7 for remaining side refractory.

When side refractory is installed correctly, the center refractory will be supported by the side refractory.

Left Side

Leading Edge

Fig. 15 Ceramic refractory.

Center

Bottom Edge

Right Side

Leading

Edge

FP1287

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Venting Components

8" x 12" Vent Termination Kit

(Fit typical 8" x 12" and 9" x 13" flue tile)

High Temperature Sealant

Kit Includes:

12" x 12" Vent Termination Kit

(Fit typical 12"-13" x 12"-13" flue tile)

High Temperature Sealant

Kit Includes:

Model: HEDVT (8" x 12")

A - 8" x 12" Vent Termination (x1) B - Stainless Steel Clamps (x4) C - Hardware Package (x1) D - High Temperature Sealant (x1)

Model: HEDVT (12" x 12")

A - Vent Termination SL (x1) B - Stainless Steel Clamps 3"-3.5" (x4) C - Hardware Package (x1) D - High Temperature Sealant

Flex Vent Kit

Model: HEDVK25

Kit Includes:

Two (2) 3" Dia. x 25ft. long, compressed flex

vent NOTE: Air intake has a blue line on the vent.

Flex Vent Kit

Model: HEDVK35

Kit Includes:

Two (2) 3" Dia. x 35 ft. long, compressed flex

vent NOTE: Air intake has a blue line on the vent.

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Operating Instructions

General Glass Information

Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit.

1. The use of substitute glass will void all product warranties.

2. Care must be taken to avoid breakage of the glass.

3. Under no circumstances should this appliance be operated without glass properly installed, or with any cracked or broken glass. Replacement of any glass assembly as supplied by the manufacturer should be done by a licensed qualified service person.

Louvre Removal

To remove louvre pull louvre up and then lift out. (Fig. 16)

FP444

Fig. 16 Louvre removal.

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.

Clean glass after first two weeks of operation.

Louvre

Glass Panel

Glass Frame

10/24 Nut

Fig. 17 Remove four screws to remove glass frame.

FP1286

Log Installation and Burner Lava Rock

1 . Remove front glass. (See "Glass Removal" section)

2. Remove logs from packaging.

3. Place rear log (JR4, KR4 or SR4) on rear bracket (ensure log is seated properly, leveled and centered to the unit), so it will not move from side to side and is firmly positioned on the bracket.

4. Slip front ember log (JR1, KR1 or SR1) down in the front deflector.

5. Place front left log (JR2 ,KR2 or SR2) on top burner, left side. Use log's bottom holes to locate it into the left bracket log locator studs.

6. Place front right log (JR3, KR3 or SR3 ) on top of burner, right side. Use log's bottom holes to locate it into the right bracket log locator studs.

7. Place burner lava rock material on top of burner. (Fig. 18, 19 & 20 for proper location).

8. Place top right log (JR6, KR6 or SR6) onto locator notches. Ensure log is secure.

9. Place top left log (JR5, KR5 or SR5) onto locator notches. Ensure log is secure.

Top logs must be placed properly into notches

Glass Frame Removal

1. Remove four (4) bottom fastening screws with a 3/8" nut driver. (Fig. 17)

2. Lift up and unhook glass frame at the top.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Turn

counterclockwise

to decrease

flame height

Turn clockwise

to increase

flame height

JR5

JR2

LG279

Fig. 18 RHEDV25 log and lava rock placement.

KR5

KR2

LG280

Fig. 19 RHEDV32 log and lava rock placement.

SR5

SR2

JR6

Burner Lava Rock Placement

KR6

Burner Lava Rock Placement

SR6

JR4

JR1

KR4

KR3

SR4

JR3

KR1

SR3

Flame Adjustment (RN/RP Models)

For fireplaces equipped with HI/LO valves, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 21 or 22)

Honeywell Valve

Fig. 21 Flame adjustment knob for Honeywell Valve.

SIT Valve

Turn

counterclockwise

to increase

flame height

Fig. 22 Flame adjustment knob for SIT Valve.

Turn clockwise

to decrease

flame height

Temperature Adjustment (TN/TP Models)

The HI/LO reference on the control knob (Fig. 23) is to indicate a higher or lower temperature setting. This setting controls the heat by reducing then shutting off the flame as the desired temperature is reached. Position the control knob where it effectively maintains a comfortable room temperature.

LG281

Fig. 20 RHEDV42 log and lava rock placement.

Front Lava Rock Placement

Large Lava Rock Placement

The large lava rock provided with this fireplace must be placed on the firebox base on either side of the burner assembly.

Under no circumstances should these lava rock be placed on top of the burner assembly.

SR1

Fig. 23 Temperature adjustment knob for TN/TP models.

Flame Characteristics

It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the Figure 24 and Figure 25 or 26. If any of the flames appear abnormal call a service person.

10000801

Page 13

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

3/8" - 1/2"

PSE Pilot

SIT Pilot

F584-703

Fig. 24 Correct pilot flame appearance.

RHEDV25/32

LG283

Fig. 25 Correct burner flame appearance for RHEDV25 and RHEDV32 models.

First Firing

Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting unit with pilot light, it will take a few minutes to purge themselves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the heater will not require such purging.

When lit for the first time, the appliance will emit a slight odor for awhile. This is due to paint and lubricants used in the manufacturing process. After each lighting, vapor may condense and fog the glass; this moisture disappears within a few minutes of burning.

RHEDV42

Fig. 26 Correct burner flame appearance for RHEDV42.

LG283

10000801

Page 14

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Lighting And Operating Instructions

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. This heater has a pilot which must be lit manu-

ally. When lighting the pilot follow these instructions exactly.

B. BEFORE LIGHTING smell all around the heater

area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any fireplace

• Do not touch any electric switch

• Do not use any phone in your building

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

Lighting Instructions

instructions.

• If you cannot reach your gas supplier, call

the Fire Department

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

1. STOP! Read the safety information above.

2. Turn off all electrical power to the fireplace.

3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.

4. Open control access panel.

5. Push in gas control knob slightly and turn clockwise to "OFF".

Euro SIT SIT NOVA

OFF

PILOT

Honeywell

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.

7. Remove glass door before lighting pilot. (See Glass Frame Removal section).

8. Visibly locate pilot by the main burner.

9. Turn knob on gas control counterclockwise

to "PILOT".

10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

3/8" - 1/2"

• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

• If after several tries, the pilot will not stay lit, turn the gas control knob to " " and call your service technician or gas supplier.

11. Replace glass door.

12. Turn gas control knob to “ON” position.

13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.

14. Turn on all electrical power to the fireplace.

1. Turn the On/Off switch to "OFF" position or set the thermostat to lowest setting.

2. Turn off all electric power to the fireplace if service is to be performed.

To Turn Off Gas To Heater

3. Open control access panel.

4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.

5. Close control access panel.

10000801

Page 15

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Troubleshooting the Gas Control System

SIT NOVA 820 Millivolt Valve

NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.

WARNING: Before doing any gas control service work, remove glass front.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1.Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off

2.Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem instructions. switch. bly utilizes both-a thermocouple and a thermopile.

3.Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec main burner tions. Jumper wire accross terminals at wall

electrode at pilot. pilot and push the red button again. If pilot will not

light - check gap at electrode and pilot-should be 1/8" to have a strong spark.

B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at

electrode and pilot. If no spark to pilot, and elec trode wire is properly connected, replace ignitor.

The thermocouple operates the main valve operation (On and Off). Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple.

B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot;

milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.

switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.

B. Thermopile may not be 1. Be sure wire connections from thermopile at

generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.

2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.

3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “Off”. Replace faulty thermopile if reading is below specified minimum.

C. Plugged burner orifice. Check burner orifices for debris and remove. D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”

operator. millivolt meter should read greater than 100 mV. If

4.Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple.

pilot safety to drop out.

B. Possible blockage of the vent Check the vent terminal for blockage (recycling the

terminal. flue gases)

10000801

the reading is okay and the burner does not come on, replace the gas valve.

Page 16

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Troubleshooting the Gas Control System

Eurosit 630 Gas Valve

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.

WARNING: Before doing any gas control service work, remove glass front.

Symptom Possible Causes Corrective Action

1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off pilot and electrode at pilot. push the red button again. If pilot will not light - check

gap at electrode and pilot-should be 1/8" to have a strong spark.

B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode

and pilot. If no spark to pilot, and electrode wire is properly connected, replace ignitor.

2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermocouple.

carefully following lighting thermocouple. Clean and or adjust pilot for maximum flame impingement instructions. on thermocouple.

B. Defective automatic valve Turn valve knob to "Pilot". Maintain flow to pilot;

operator. millivolt meter should read greater than 10 mV. If the

reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.

3. Pilot burning, no gas to A. Sensing bulb not in proper Make sure sensing bulb is located in bracket on the

burner, Valve knob "ON". location. lower right hand side of unit.

B. Temperature sensing bulb Carefully examine sensing bulb and capillery tube for

damaged or tubing to bulb damage. If tubing is kinked, replace gas valve. kinked

4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame

problem. or blowing (high) causing the impingement on thermocouple.

pilot safety to drop out.

B. Possible leak in liner or seals. Check the venting for leaks or blockage.

10000801

Page 17

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Troubleshooting the Gas Control System

Honeywell Millivolt Valve

START

CHECK

Gas Supply On

YES

Pilot Lights With Piezo Ignitor

Supply Line Hooked Up Shutoff Valve Open

Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor

YES

Pilot Stays Lit

YES

Pilot Lights Main Burner

YES

For Air In The Lines Thermopile Needs A Minimum 325mv. Adjust Pilot Flame Height. All Wiring Connections. Replace Thermopile Thermocouple Needs A Minimum of 14mv. Defective Valve. Turn To Pilot, Meter Should Read Greater Than 100 Mv. If Not, Replace.

Valve Is Turned On On/off Switch Is Not Turned On. Watch For Grounded Wires! Thermopile Needs A Minimum 325mv. Plugged Burner Orifice.

System OK.

10000801

Page 18

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Maintenance

Burner and Burner Compartment

It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.

Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.

Fan Assembly

The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the

fan to remove any build up of dust or lint.

Cleaning the Standing Pilot

Control System

The burner and control system consists of:

• main burner • pilot burner

• gas orifice • thermopile

• combination millivolt gas valve

Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed by a qualified technician.

In order to properly clean the burner and pilot assembly, turn off the gas to the unit, remove the window frame panel and logs exposing the burner and pilot assembly. Clean all foreign materials from the top of the burner. Check to make sure that burner parts are clean.

Visually inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing.

To obtain proper operation, it is imperative that the pilot and burner's flame characteristics are steady, not lifting or floating.

Typically, the top 1/8" of the thermopile should be engulfed in the pilot flame. (Page 13, Fig. 24)

Brass Cleaning

Clean the brass trim with a soft clean cloth, slightly dampened with lemon oil and buff with a soft dry cloth. Do not use brass polish or household cleaners as these products will damage the trim. Lemon oil can be obtained at supermarkets or hardware stores.

10000801

Page 19

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

4a/b

10a/b

6/7a/b

24a/b

11 a/b

9 a/b

8a/b

13 18

22a/b

OFF

ADJ

PILOT

23 a/b

0801

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

RHEDV25/32/42 Series

10000801

Page 20

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

RHEDV25/32/42 Series (continued)

Ref. Description RHEDV25 RHEDV32 RHEDV42

1. Log Set Complete 10000199 57896 10000206 1a. Log Ember Front JR1 KR1 SR1 1b. Log Front Left JR2 KR2 SR2

1c. Log Front Right JR3 KR3 SR3 1d. Log Rear JR4 KR4 SR4 1e. Log Top Left JR5 KR5 SR5

1f. Log Top Right JR6 KR6 SR6

2. Lava Rock (Package) - 10001454 10001454

3. Burner Lava Rock (Package) 57897 57897 57897 4a. Burner Complete With Tiles (Nat.) 10000193 10000198 10000954 4b. Burner Complete With Tiles (Prop.) 10000193 57904 10000955

5. Ceramic Tile (Single) 57803 57803 57803 6a. Orfice Front Burner (Nat.) See Rating Plate For Orifice Size 6b. Orfice Front Burner (Prop.) See Rating Plate For Orifice Size 7a. Orfice Main Burner (Nat.) See Rating Plate For Orifice Size 7b. Orfice Main Burner (Prop.) See Rating Plate For Orifice Size 8a. Orfice Pilot SIT (Nat.) 54273 54273 54273 8b. Orfice Pilot SIT (Prop.) 54272 54272 54272 9a. Orifice Pilot PSE (Nat.) 10001822 10001822 10001822 9b. Orifice Pilot PSE (Prop.) 10001823 10001823 10001823

10a. Pilot Assembly SIT (Nat.) 10000674 10000674 10000674 10b. Pilot Assemby SIT (Prop.) 10000675 10000675 10000675 11a. Pilot Assembly PSE (Nat.) 10001741 10001741 10001741 11b. Pilot Assembly PSE (Prop.) 10001742 10001742 10001742

12. Pilot SIT 10001295 10001295 10001295

13. Pilot w/ignitor and cable PSE 10001824 10001824 10001824

14. Pilot Tubing w/fittings 10001296 10001296 1000129

15. Manifold Tubing w/fittings 57318 57318 57318

16. Thermocouple SIT 53373 53373 53373

17. Thermocouple PSE 10001825 10001825 10001825

18. Thermopile 51827 51827 51827

19. Electrode Ignitor w/cable SIT 10001297 10001297 10001297

20. Ignitor Piezo SIT 52464 52464 52464

21. Ignitor Piezo Honeywell 2000062 2000062 2000062

22a. Valve Sit 820 RN 52677 52677 52677 22b. Valve Sit 820 RP 52678 52678 52678

23a. Valve Honeywell RN 10001782 10001782 10001782 23b. Valve Honeywell RP 10001759 10001759 10001759 24a. Valve Eurosit 630 TN - 53448 53448 24b. Valve Eurosit 630 TP - 53446 53446

25. Fan with Bracket 54103 54103 54103

26. Electrical Cord (6 ft) 51865 51865 51865

27. Fan Termperature Sensor 51704 51704 51704

10000801

Page 21

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

RHEDV25/32/42 Series (continued)

Ref. Description RHEDV25 RHEDV32 RHEDV42

28. Speed Control 51738 51738 51738

29. Speed Control Knob 51882 51882 51882

30. Glass with Gasket 10000803 5459/7 54234

31. Gasket Glass 57316 57316 57316

32. Frame Window 10000137 57192 10000960

33. Remote Switch 53606 53606 53606

34. Remote Wire Harness with Terminals 57265 57265 57265

35. Ceramic Refractory Kit 10000816 10000230 10000996

36. Clamp Frame Window - - 10000949

10000801

Page 22

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Optional Accessories

Remote Controls

Optional remote control units are available to control different functions of the appliance.

Model Function(s) Controlled MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control

with a digital and a programmable 24 hour clock

IMT Wall mounted thermostat control

Zero Clearance Kit

For installations other than in existing woodburning fireplaces such as new construction or renovation projects, a Zero Clearance Kit must be used. The HEZC enables these inserts to be installed in combustible environments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit. Consideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit when planning out the installation.

Follow the instructions supplied with the Zero Clearance Kit carefully for proper installation.

A Trim Options for RHEDV25

A1 RHE25SSP, HE25LP Trims

For use with RHEDV25

RHE25SSP Small surround, black with thin polished

brass edge

HE25LP Large polished brass edge (to be used

with RHE25SSP)

Trim Assembly

RHE25SSP

1. Install trim channels (left and right sides). Use two screws to assemble each piece.

2. Slide on the trim top channel and fasten it from the back side.

3. Install the trim top deflector using two screws.

4. Remove ALL plastic protective covering from brass trim.

Trim Top Deflector

Trim Frame Top Section

Side View

Fig. 27 Trim top deflector.

HE25LP

1. To install the kit you do not have to remove any piece of brass, you just add the external pieces.

2. Remove the frame trim from the unit if it is already installed.

3. Install trim channels (left and right sides) by removing the two screws that hold the side brass trim and put them back to hold both parts.

4. Slide on the trim top channel and fasten it from the back side.

5. Remove the two screws that hold the top brass trim.

6. Install the two brackets to the studs in the bottom of the top channel. Use the nuts supplied with top trim channel.

A flat louvre kit OR a bay window kit need to be chosen to complete the installation.

FP1261a

10000801

Page 23

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

RHE25SSP & HE25LP Replacement Parts

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

3 1

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

Key Description RHE25SSP HE25LP

1 Trim Frame Black 10001939 2 Trim Top Deflector 55099 3 Trim Top Channel 4 Trim Side Channel 55096 5 Trim Top Channel - 55097 6 Trim Side Channel - 55080 7 Fasteners Package

(Not Shown) 54618 57633

(1)

55077 -

FP1289

(1)

4. Install the bottom louvre assembly by fastening the hinges with four screws to the pre-punched holes in the cabinet.

5. Re-install the front glass.

6. Install the top louvre by using the hooks to hang it in place.

Trim Top

Screws

Glass Frame

Trim Bottom

Fig. 27 Install top and bottom brass trim.

Louvre

NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration

Glass Frame

FP1290

(1) LP trim to be used with SSP trim. SSP trim dimensions are for openings smaller than 26¹⁄₂" H x 38" W (673mm x 965mm). LP trim dimensions are for openings smaller than 29" H x 41" W (736mm x 1040mm).

A2 HE25FP Trim

For use with RHEDV25

HE25FP Flat face louvres with polished window

brass trim

Trim Assembly

1. Remove the front glass (see "Glass Frame Removal" section).

2. Install top and bottom brass trim by using the shortest black screw. (Fig. 27 & 28)

3. Install bottom decorative plate by simply sliding it under the unit floor. No fastening is required for this installation. (Fig. 29) Be sure to remove protective cover.

10000801

FP1291

Fig. 28 Position brass trim top with small end up.

Bottom Decorative Plate

Fig. 29 Slide bottom decorative plate under unit floor.

FP1292

Page 24

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

HE25FP Replacement Parts

1 2 3 4

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

Key Description HE25FP

1 Trim Window Top/Bottom 55098 2 Trim Bottom Channel 55079 3 Top Louvre Assembly 54603 4 Bottom Louvre Assembly 54604 5 Hinge 52356 6 Fasteners Package (Not Shown) 57916

FP1293

2. Install the hanging brackets, as shown in Figure 33.

3. Install bracket on each side of the cabinet as shown in Figure 37.

4. Install the ceramic piece inside the bay window.

5. Install the bay window by hanging it onto the lower tabs of the hanging brackets, as shown in Figure 34.

6. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets, as shown in Figure 35.

7. Install brass trim to the steel frame as shown in Figure 36.

Fan Control Box

Fig. 30 Remove fan control box.

Fan Control Box

Extension Bracket

KT205

A3 HE25BTKP

For use with RHEDV25

HE25BTKP Bay window kit with polished brass trim

Do not remove existing glass with frame.

Trim Assembly

1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 30) b. Attach the Fan Speed Control Box to the Bracket

(Fig. 31) and install the Bracket into the Cabinet.

Only for RN/RP VALVE units:

c. Install the Control Knobs Extensions onto the

appropriate Control Valve Knobs (Fig. 32)

On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 32. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 32.

KT207

Fig. 31 Attach the control box to the bracket and install bracket into the cabinet.

Extension Knobs

Fig. 32 Install the knob extensions. (Only for RN/RP models)

Hanging Bracket

Fig. 33 Hanging bracket alignment.

KT204a

KT209a

10000801

Page 25

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

KT210a

Fig. 34 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets.

HE25BTKP Replacement Parts

KT211a

Fig. 35 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.

KT212a

Fig. 36 Attach magnets and brass trim to the steel frame.

FP1270

Fig. 37 Bracket for HEBTKP.

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

0801

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

Key Description HE25BTKP

1 Trim Window Top & Bottom

(w/magnets) 10000779 2 Top Louvre Assembly 10000780 3 Bottom Louvre Assembly 10000787 4 Control Door 10000786 5Hinge 52356 6 Glass Side 10000388 7 Glass Front 10000389 8 Ceramic Refractory Bay 10000529 9 Extension Knob On/Off

(only for RN/RP valves) 55163

10 Extension Knob Hi/Lo

(only for RN/RP valves) 55162

11 Bracket Hanging Bay Window 1409129 12 Bracket Extension Rheostat 1409146 13 Bracket Mounting Bay Window 57877 14 Hardware Package (Not Shown) 10000530 15 Extension Knob Hi/Lo

(Honeywell Valve) 20000006

16 Extension Knob On/Off

(Honeywell Valve) 20000007

17 Extension Knob Piezo Ignitor

(Honeywell Valve) 20001427

10000801

Page 26

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

A4 Riser Kits

For use with RHEDV25 (Refer to Page 34, Figure 55)

1. Install the unit according to Homeowner’s Manual.

2. Install the trim according to Installation Instructions.

3. Remove the two (2) screws at the bottom of the trim.

4. Install the riser at the bottom of the trim. (Fig. 55)

5. Fasten the trim with the same two (2) screws removed on step 3.

Riser Trim Dimensions

Length - A Height - B Depth - C

RHE25R1-Riser 1" 38.3" (973mm) 1" (25.6mm) 2.86" (72.8mm) RHE25R-2Riser 2" 38.3" (973mm) 2" (50.9mm) 2.89" (73.6mm) RHE25R5-Riser 5" 38.3" (973mm) 5" (127.9mm) 2.86" (72.8mm)

B Trim Options for RHEDV32

B1 RHESS, RHESL, RHESSD, RHESLD, &

RHESXL Trims

For use with RHEDV32

3. Install the trim top deflector and use two screws to fasten it. (Fig. 39 & 40)

4. Remove ALL plastic protective covering from brass trim.

Trim Top Channel

Trim Side Channel

Deflector

Screw

Fig. 39 Install trim channels and trim top deflector.

Side View

Trim Top

Trim Side

Channel

FP1260

Frame Assembly

RHESS, RHESL, RHESSD, RHESLD and RHESXL

1. Lay Trim Top Facing and Trim Side Facings, face down on to an even surface such as a table or floor. Be sure not to scratch the painted surfaces.

2. Install the nuts and bolts. (Fig. 38)

Rear View

Frame Top

Left Frame

Fig. 38 Attach left and right frame to frame top.

10/24 Screws

10/24 Nuts

Right Frame

FP1259

Trim Assembly

RHESS, RHESL and RHESXL (Fig. 39)

1. Install trim channels (left and right sides). Use two screws to assemble each piece.

2. Slide on the trim top channel and fasten it from the back side.

Trim Top Deflector

Trim Frame Top

FP1261a

Fig. 40 Trim top deflector.

Section

RHESSD and RHESLD (Fig. 41)

1. Install trim channels (left and right sides). Use two screws to assemble each piece.

2. Peel off plastic protective covering from top edges of the inner sides where they will be covered by the inner top trim facing.

3. Place the trim facing inner top in place (do not fasten it yet). Peel off the plastic protective covering from the bottom edge.

4. Install the trim top deflector and fasten it (will hold the inner top piece). Use two screws to assemble them.

5. Install trim channels (left and right sides). Use two screws to assemble each piece.

6. Slide on the trim top channel and fasten it from the back side.

7. Remove ALL plastic protective covering from brass trim.

10000801

Page 27

Trim Top Channel

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Trim Side Channel

Deflector

Screw

Fig. 41 RHESSD and RHESLD trim assembly.

Trim Framing Inner Sides

Trim Top

Trim Side Channel

FP1262

A flat louvre kit OR a bay window kit need to be chosen to complete the installation.

Frame Mounting

General Information

The Decorative Front Frame should be installed last after all other work, such as gas connections, venting, etc., has been completed and thoroughly checked and tested for operation, leaks and proper installations requirements.

Fit decorative frame to the fireplace and fasten. (Fig. 41)

Front View

Fig. 41 Frame mounting.

Plastic on the trim must be removed before mounting onto the fireplace.

Glass must be tightly pressed against the front of the frame in order to prevent screws from damaging glass edges.

Screws

FP1263

10000801

Page 28

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts

1 1

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer.

When ordering, always give the following information: Model and serial number, part description with

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

Key Description RHESS

(2)

1 Trim Frame Top, Flat Black 57929 57932 57929 57932 57935 2 Trim Frame Left, Flat Black 57927 57930 57927 57930 57933 3 Trim Frame Right, Flat Black 57928 57931 57928 57931 57934 4 Trim Top Deflector 5 Trim Top Channel 6 Trim Side Channel Left 7 Trim Facing Inner Top 8 Trim Facing Inner Left 9 Trim Facing Inner Right

(1)

17634 17634 17634 17634 17634 50586 50587 17611 17612 52787 50589 50590 17623 17624 52788

--17609 17610 -

--17620 17619 -

--17622 17621 -

10 Fasteners Package (Not Shown) 55043 55043 55043 55043 55043

finish and part number.

RHESL

(3)

RHESSD

(3)

RHESLD

(3)

RHESXL

(4)

(1)Specify Finish (Antique or Polished Brass) (2)SS and SSD trim dimensions are for openings smaller than 26¹⁄₂"H x 38" W (673mm x 965mm) (3)SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm) (4)SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

B2 RHEBSL & RHEBXL Trims

For use with RHEDV32

Trim Assembly

RHEBSL

1. Install trim channels (left and right sides). Use two screws to assemble each piece.

2. Slide on the trim top channel and fasten it from the back side.

3. Install the trim top deflector and use two screws to fasten it. (Fig. 42)

4. Remove ALL plastic protective covering from brass trim.

Side View

Trim Top Deflector

Trim Frame Top

FP1261a

Fig. 42 Trim top deflector.

Section

RHEBXL To install the kit you do not have to remove any

piece of brass, you just add the external pieces. Remove the frame trim from the unit if it is already

installed.

1. Install trim channels (left and right sides)by removing the two screws that hold the side brass trim and put them back to hold both parts.

2. Slide on the trim top channel and fasten it from the back side.

3. Remove the two screws that hold the top brass trim.

4. Install the two brackets to the studs in the bottom of the top channel. Use the nuts supplied with the kit.

5. Reinstall the two screws to hold the top trim channel.

RHEBSLP, RHEBSLA, RHEBXLP, RHEBXLA Trim Replacement Parts

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

Key Description RHEBSLP RHEBSLA RHEBXLP

1 Trim Frame Flat Black 57926 57926 - 2 Trim Top Deflector 17634-PB 17634-AB - 3 Trim Top Channel 57864 57844 - 4 Trim Side Channel 57862 57843 - 5 Trim Outer Top Channel - - 57861 57845 6 Trim Outer Side Channel - - 57863 57846 7 Fasteners Package (Not Shown) 54618 54618 57633 57633

IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number;

(1) RHEBXLP or RHEBXLA to be used with RHEBSLP

or RHEBSLA trims. (2) SL trim dimensions are for openings smaller than 27¹⁄₂"H x 40¹⁄₂" W (700mm x 1030mm) (4) XL trim dimensions are for openings smaller than 30"H x 45⁵⁄₈" W (765mm x 1160mm)

(1)

RHEBXLA

(1)

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

B3 RHEFA and RHEFP Trims

For use with RHEDV32

Trim Assembly

1. Remove the front glass (see "Glass Frame Removal" section).

2. Install support window trim channel, top and bottom brass trim by using the shortest black screw. (Fig. 43 & 44)

Trim Top

Screws

Glass Frame

Trim Bottom

FP1295

Fig. 43 Install support window trim channel and top and bottom brass trim.

Louvre

NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration

Glass Frame

RHEFA & RHEFP TrimReplacement Parts

1 2 3

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

Key Description RHEFA RHEFP

1 Trim Window

Top/Bottom 52624-AB 52624-PB

2 Plate Decorative

Bottom 17597-AB 17597-PB 3 Top Louvre Assembly 57905 57905 4 Bottom Louvre

Assembly 57906 57906 5 Support Window

Trim Channel 57909 57909 6Hinge 52356 52356 7 Fasteners Package

(Not Shown) 57916 57916

FP1296

FP1291

Fig. 44 Position brass trim top with small end up.

Bottom Decorative Plate

Fig. 45 Slide bottom decorative plate under unit floor.

FP1292

10000801

Page 31

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims

For use with RHEDV32

HECBTK Cast bay window and grilles in classic black trim kit

HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit

HESBTKP Steel bay window with polished brass and cast grilles in classic black trim kit

HEBTKP Steel bay window and bay louvres with polished brass trim kit

Install the bay window after all other installation work has been completed, thoroughly checked and tested for operation, leaks and proper installation requirements.

Do not remove existing glass with frame

HEBTKP

Fig. 46 Optional bay front windows available for use on the RHEDV32.

HECBTKP, HECBTKMB and HESBTKP

Trim Assembly

1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 47)

b. Attach the Fan Speed Control Box to the Bracket

(Fig. 48) and install the Bracket into the Cabinet.

Only for RN/RP VALVE units:

c. Install the Control Knobs Extensions onto the

appropriate Control Valve Knobs (Fig. 49)

On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 49. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 49.

HESBTKP

2. Install the hanging brackets, as shown in Figure 50.

3. Install the two ceramic pieces inside the bay window,

4. Install the bay window by hanging it onto the lower

5. Install the upper grille by engaging the oblong holes

6. Install brass trim to the steel frame as shown in

1. Reposition controls.

HECBTK & HECBTKMB

as shown in Figure 46.

tabs of the hanging brackets, as shown in Figure 51.

with the upper tabs of the hanging brackets, as shown in Figure 52.

Figure 53. (Only for HESBTKP trim).

HEBTKP Trim Assembly

a. Remove the Fan Speed Control Box (Fig. 47) b. Attach the Fan Speed Control Box to the Bracket

(Fig. 48) and install the Bracket into the Cabinet.

Only for RN/RP VALVE units:

c. Install the Control Knobs Extensions onto the

appropriate Control Valve Knobs. (Fig. 49)

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Page 32

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

2. Install the hanging brackets, as shown in Figure 50.

3. Install bracket on each side of the cabinet as shown in Figure 54.

4. Install the two ceramic pieces inside the bay window, as shown in Figure 46.

5. Install the bay window by hanging it onto the lower tabs of the hanging brackets, as shown in Figure 51.

6. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets, as shown in Figure 52.

7. Install brass trim to the steel frame as shown in Figure 53.

Hanging Bracket

KT209a

Fig. 50 Hanging bracket alignment.

KT210

Fig. 51 Hang the window grille or the steel frame onto the lower tabs fo the hanging brackets.

Fan Control Box

Fig. 47 Remove fan control box.

Fan Control Box

Extension Bracket

Fig. 48 Attach the control box to the bracket and install bracket into the cabinet.

Extension Knobs

KT205

KT207

KT204a

KT211

Fig. 52 Engage the slots in the upper grille top louvre witht he upper tabs of the hanging bracket.

KT212a

Fig. 53 Attach magnets and brass trim to the steel frame.

Fig. 49 Install the knob extensions. (Only for RN/RP models)

FP1270

Fig. 54 Bracket for HEBTKP.

10000801

Page 33

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

0801

IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products. ALL repair parts will be available from your local dealer. When ordering, always give the following information: Model and serial number, part description with finish and part number;

Key Description HECBTK HECBTKMB HESBTKP HEBTKP HEBTA

1Trim Window Top/Bottom w/magnets - - 55188-PB 55188-PB 55188-AB 2 Plate Decorative Bottom - - - 52828-PB 52828-AB 3Top Louvre (Grill) Assembly 1301199 1341199 1301199 57945 4 Bottom Louvre (Grill) Assembly - - - 57947 5 Control Door 1301200 1341200 1301200 57946 6 Bottom Louvre Left 1301219 1341219 1301219 - 7 Bottom Louvre Right 1301218 1341218 1301218 - 8 Bay Window Frame 1301198 1341 198 1409127 1409127 9 Glass Side 1601971 1601971 1601971 1601971 -

10 Glass Front 1601957 1601957 1601957 1601957 -

11 Extension Knob ON/OFF (RN/RP) 55163 55163 55163 55163 12 Extension Knob Hi/Lo (RN/RP) 55162 55162 55162 55162 13 Ceramic Refractory Bay (Set) 57772 57772 57772 57772 14 Bracket Hanging Bay Window 1409129 1409129 1409129 1409129 15 Bracket Extension Rheostat 1409146 1409146 1409146 1409146 16 Bracket Mounting Bay Window - - - 57877 17 Hardware Pkg. (Not Shown) 10000108 10000108 10000108 10000108 18 Extension Knob Hi/Lo

(Honeywell V alve) 20000006 20000006 20000006 20000006 -

19 Extension Knob On/Off

(Honeywell V alve) 20000007 20000007 20000007 20000007 -

20 Extension Knob Piezo Ignitor

(Honeywell V alve) 20001427 20001427 20001427 20001427

21 Hinge - - - 52356 -

10000801

Page 34

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

B5 Cast Trim Options

Cast Surround and Flat Face

HECBL Cast Surround Black

HECBLUE Cast Surround Blue

HECCG Cast Surround Charcoal Grey HECGR Cast Surround Green

CSSP Polished Brass Small Trim for

Cast Surround

CSLP Polished Brass Large Trim for Cast

Surround (to be used with CSSP)

B6 Freestanding Kits

Convert Insert Into A Freestanding Stove NOTE: 1. Requires Bay Window Face Kit

2. Vent starter kit FSHEDVSK must be in stalled to use any of the freestanding shells.

FSNVCSKB Classic Black Freestanding Cast Shell

FSNVCSKM Midnight Black Enamel Freestanding

Cast Shell

FSNVCSKG Green Enamel Freestanding Cast Shell

B7 Riser Kits

1. Install the unit according to Homeowner’s Manual.

2. Install the trim according to Installation Instructions.

3. Remove the two (2) screws at the bottom of the trim.

4. Install the riser at the bottom of the trim. (Fig. 55)

5. Fasten the trim with the same two (2) screws removed on step 3.

NOTE: The riser kit should only be used with the RHEBSL & RHEBXL trim.

Riser Trim Dimensions

Length A Height B Depth C

RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm) RHER2-Riser 2" 42" (1067mm) 2" (50.9mm) 2.58" (65.6mm)

RHER5-Riser 5" 42" (1067mm) 5" (127.9mm) 2.58" (65.6mm)

B8 Arch Door Kits

HEADKA Antique Brass Arch Door HEADKP Polished Brass Arch Door

C Trim Options for RHEDV42

C1 RHE42SSP and RHE42LP Trims

For use with RHEDV42

RHE42SSP Small surround, black with thin polished

brass edge

RHE42LP Large polished brass edge (to be used

with RHE42SSP)

Trim Assembly

RHE42SSP

1. Install trim channels (left and right sides). Use two screws to assemble each piece.

2. Slide on the trim top channel and fasten it from the back side.

3. Install the trim top deflector and use two screws to fasten it. (Fig. 56)

4. Remove ALL plastic protective covering from brass trim.

Side View

Riser Trim Decorative

Fig. 55 RHEBSL, RHEBXL trim kit.

Trim Kit

FP1276

Trim Top Deflector

Trim Frame Top

FP1261a

Fig. 56 Trim top deflector.

Section

RHE42LP To install the kit you do not have to remove any piece

of brass, you just add the external pieces. Remove the frame trim from the unit if it is already

installed.

10000801

Page 35

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

1. Install trim channels (left and right sides) by removing the two screws that hold the side brass trim and put them back to hold both parts.

2. Slide on the trim top channel and fasten it from the back side.

3. Remove the two screws that hold the top brass trim.

4. Install the two brackets to the studs in the bottom of the top channel. Use the nuts supplied with the kit.

5. Reinstall the two screws to hold the top trim channel.

A flat louvre kit OR a bay window kit need to be chosen to complete the installation.

RHE42SSP & RHE42LP Replacement Parts

C2 RHE42FP Trim

For use with RHEDV42

RHE42FP Flat face louvres with polished window

brass trim

Trim Assembly

1. Remove the front glass (see "Glass Frame Removal" section).

2. Install top and bottom brass trim (Fig. 57 & Fig. 58) Use the shortest black screw.

4. Install bottom decorative plate by simply sliding it under the unit. No fastening is required for this installation. (Fig. 59) Be sure to remove the protective plastic cover from the trim.

5. Install the bottom louvre assembly by fastening the hinges with four screws to the pre-punched holes in the cabinet.

6. Re-install the front glass.

7. Install the top louvre assembly by using the hooks to hang it in place.

Trim Top

Screws

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information: Model

and serial number, part description with finish and part number;

Key Description RHE42SSP RHE42LP

1 Frame Trim Kit

(Metallic Black) 10000931 2 Trim Top Channel 57508 3 Trim Side Channel 57509 4 Trim Top Channel - 57511 5 Trim Side Channel - 57507 6 Fasteners Package

(Not Shown) 54618 7 Trim Top Deflector 10000912 -

(1)

(1)LP trim to be used with SSP trim. SSP trim dimensions are for openings smaller than

30³⁄₄" H x 42⁷⁄₈"W (781mm x 1089mm) LP trim dimensions are for openings smaller than

33³⁄₁₆"H x 48"W (846mm x 1225mm)

Glass Frame

Trim Bottom

Fig. 57 Install top and bottom brass trim.

Louvre

NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration

Glass Frame

FP1291

Fig. 58 Position brass trim top with small end up.

FP1290

10000801

Page 36

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

C3 RHE42BTKP

For use with RHEDV42

RHE42BTKP Bay window with polished brass trim

Do not remove existing glass with frame.

Bottom Decorative Plate

FP1292

Fig. 59 Slide bottom decorative plate under unit floor.

RHE42FP Replacement Parts

1 2 3 4

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

FP1293

Trim Assembly

1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 60) b. Attach the Fan Speed Control Box to the Bracket

(Fig. 61 and install the Bracket into the Cabinet.

Only for RN/RP VALVE units:

c. Install the Control Knobs Extensions onto the

appropriate Control Valve Knobs (Fig. 62)

On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 62. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 62.

2. Install the hanging brackets, as shown in Figure 63.

3. Install the two ceramic pieces inside the bay window.

4. Install the bay window by hanging it onto the lower tabs of the hanging brackets, as shown in Figure 64.

5. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets, as shown in Figure 65.

6. Install brass trim to the steel frame as shown in Figure 66.

Key Description RHE42FP

1 Trim Window Top/Bottom 10000880 2 Plate Decorative Bottom 10000915 3 Top Louvre Assembly (Metallic Black) 10000929

4 Bottom Louvre Assembly

(Metallic Black) 10000930 5 Hinge 52356 6 Hardware Package (Not Shown) 57916

Fan Control Box

Fig. 60 Remove fan control box.

Fan Control Box

Extension Bracket

Fig. 61 Attach the control box to the bracket and install bracket into the cabinet.

10000801

KT205

KT207

Page 37

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Extension Knobs

Fig. 62 Install the knob extensions. (Only for RN/RP models)

KT204a

HE42BTKP Trim Replacement Parts

Hanging Bracket

KT209a

Fig. 63 Hanging bracket alignment.

KT210a

Fig. 64 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets.

KT211a

Fig. 65 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.

KT212a

Fig. 66 Attach magnets and brass trim to the steel frame.

10000801

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.

ALL repair parts will be available from your local dealer. When ordering, always give the following information:

Model and serial number, part description with finish and part number.

Key Description HE42BTKP

1 Trim Window Top & Bottom

(w/magnets) 57576 2 Top Louvre Assembly (Metallic Black) 10000932 3 Bottom Louvre Assembly

(Metallic Black) 10000933 4 Control Door (Metallic Black) 10000934 5 Plate Decorative Bottom 57551 6Hinge 52356 7 Glass Side 57405 8 Glass Front 57406 9 Ceramic Refractory Bay 10000854

10 Extension Knob On/Off

(only for RN/RP valves) 55163

11 Extension Knob Hi/Lo

(only for RN/RP valves) 55162 12 Bracket Hanging Bay Window 1409129 13 Bracket Extension Rheostat 1409146 14 Extension Knob Hi/Lo

(Honeywell Valve) 20000006 15 Extension Knob On/Off

(Honeywell Valve) 20000007 16 Extension Knob Piezo Ignitor

(Honeywell Valve) 20001427 17 Hardware Package (Not Shown) 10000928

Page 38

LIMITED LIFETIME W ARRANTY

PRODUCT COVERED BY THIS WARRANTY

All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.

BASIC WARRANTY

The Vermont Castings referred to collectively as the Company) warrants that your new Vermont Castings manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.

EXTENDED LIFETIME WARRANTY

The heat exchanger, where applicable, and combustion chamber of every Vermont Castings against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document

COMPONENT WARRANTY

CAST IRON: All external and internal cast iron parts are warranted for a period of three years.

Note: On porcelain enamel finished external parts and accessories The Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.

The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.

Dye lot variations with replacement parts and/or accessories can occur and are not covered by warranty.

GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.

BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.

GAS VALVES: Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and

mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.

ACCESSORIES: Unless otherwise noted all components and Vermont Castings, Majestic Products company supplied accessories are covered for a period of one year.

CONDITIONS AND LIMITATIONS

• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/ service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.

• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.

• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.

Majestic Products Company (hereinafter

or Majestic Gas Fireplace/Stove is free from

Majestic gas product is warranted for life

• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.

• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.

• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)

• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.

•

SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.

• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings, Majestic product

• The warranties as outlined within this document do not apply to chimney components or other non Vermont Castings, Majestic accessories used in conjunction with the installation of this product..

• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).

• The Company will not be responsible for: a) Down drafts or spillage caused by environmental conditions such

as near-by trees, buildings, roof tops, hills, or mountains.

b) Inadequate ventilation or negative air pressure caused by

mechanical systems such as furnaces, fans, clothes dryers, etc.

• This warranty is void if: a) The fireplace has been operated in atmospheres contaminated

by chlorine, fluorine, or other damaging chemicals.

b) The fireplace has been subjected to prolonged periods of

dampness or condensation

c) Any damages to the fireplace, combustion chamber, heat

exchanger or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.

d) Any alteration, willful abuse, accident, or misuse of the product

has occurred.

IF WARRANTY SERVICE IS NEEDED…

1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your Vermont Castings, Majestic product.

2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

Majestic RHEDV25, RHEDV32, RHEDV42 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual