Majestic RHE25, RHE32, RHE42 User Manual

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Natural Vent Insert
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CER TIF IED
Models: RHE25 RHE32 RHE42
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch
Do not use any phone in your building.
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier call the
fire department.
OR USE GASOLINE OR OTHER
IN THE VICINITY OF THIS OR ANY
Installation and service must be performed by
a qualified installer, service agency or your gas supplier.
DO NOT STORE
OTHER APPLIANCE.
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Table of Contents
Please read the Installation & Operating Instructions before using this appliance.
Thank you and congratulations on your purchase of a Majestic fireplace insert.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation Instructions
General Information ............................................................................................................................
Important Curing/Burn Information .....................................................................................................
Locating Your Fireplace ......................................................................................................................
Insert Applications ..............................................................................................................................
Fireplace Dimensions ........................................................................................................................
Mantels ...............................................................................................................................................
Framing and Finishing ........................................................................................................................
Combustion Air ...................................................................................................................................
Zero Clearance Applications ..............................................................................................................
Gas Specifications ..............................................................................................................................
Gas Line Installation ...........................................................................................................................
Remote Switch for RN / RP Valves .....................................................................................................
Venting Instructions ............................................................................................................................
Venting and Installation ......................................................................................................................
Common Flue Installations .................................................................................................................
Liner Installation .................................................................................................................................
Draft Relief Opening ..........................................................................................................................
Test Chimney Draw .............................................................................................................................
Vent Safety System ............................................................................................................................
Fan Kit ..............................................................................................................................................
Fan Removal Instructions .................................................................................................................
Operating Instructions
General Glass Information ............................................................................................................... 11
Louvre Removal ...............................................................................................................................11
Glass Cleaning .................................................................................................................................11
Glass Frame Removal ...................................................................................................................... 11
Installation of Logs & Burner Lava Rock ..........................................................................................11
Large Lava Rock Placement ............................................................................................................
Flame Adjustment (RN /RP Models) .................................................................................................
Temperature Adjustment (TN / TP Models) ......................................................................................
Flame Characteristics .......................................................................................................................
First Firing .........................................................................................................................................
Lighting & Operating Instructions ....................................................................................................
Troubleshooting Gas Control (SIT 820 Gas Valve) ...........................................................................
Troubleshooting Gas Control (SIT 630 Gas Valve) ...........................................................................
Troubleshooting Gas Control (Honeywell Valve) .............................................................................
Maintenance
Cleaning the Standing Pilot Control System .....................................................................................
Brass Cleaning .................................................................................................................................
Replacement Parts .............................................................................................................................................19
Optional Accessories
Ceramic Refractory ...........................................................................................................................
Zero Clearance Kit ............................................................................................................................
Remote Controls ...............................................................................................................................
A Trim Options for RHE25 ................................................................................................................
B Trim Options for RHE32 ................................................................................................................
C Trim Options for RHE42 ................................................................................................................
Warranty
...............................................................................................................................................................38
3 3 3 3 4 5 5 5 6 6 6 7 8 8 9 9 9 9
9 10 10
12 12 12 12 13 14 15 16 17
18 18
22 22 22 22 26 34
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Installation Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA­B149.1 Installation codes for Gas Burning Appliances and Equipment.
For U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR MAJESTIC GAS FIREPLACE INSERT PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your appliance.
4. Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should be car­ried out by a qualified service person. A professional service person should be contacted to inspect this appliance an­nually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this ap­pliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for cloth­ing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
10. The flow of combustion and ventilation air must not be ob structed in any way.
11. These appliances are certified for installation in a solid fuel burning fireplace unless using the model HEZC Zero Clearance kit. When the Zero Clearance kit is used, and the appliance is installed directly on carpeting, vinyl tile or any combustible material other than wood, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
12. This appliance requires adequate ventilation and combustion air to operate properly.
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Proposition 65 Warning: Fuels used in gas, wood­burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
10000836
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your Majestic gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated
It is recommended that you burn your Majestic fireplace for a least six (6) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.
Locating Your Gas Fireplace Insert with
Fig 1. Locating unit with zero clearance kit.
A) Flat on wall B) Cross corner C) Island D) *Room divider
E) *Flat on wall corner F) Chase installation
NOTE: (Fig. 1)
* When you install your Majestic fireplace in (D) Room di­vider or (E) Flat on wall corner positions, a minimum of 6" (X) (153mm) clearance must be maintained from the perpendicular wall and the outer edge of the trim.
Before installing the gas fireplace insert, consideration must be given to the functioning needs of the fireplace. The size of the fireplace cavity, the design of the chimney for effective venting should be determined. The availability of the gas supply as well as electricity for the insert fan must be confirmed.
IMPORTANT:
- open all windows.
Zero Clearance Kit
FP1249a
Insert Applications
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Vermont Castings, Majestic Products RHE Natural Vent Insert
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1"
(25mm)
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Q
V
T
Fireplace Dimensions
Minimum Fireplace
Insert Opening
Q - Fireplace Opening Height T - Firebox Width at Insert Depth(s) R - Fireplace Opening Width U - Firebox Depth at Insert Back Height (V) S - Depth of Insert V - Insert Back Height
RHE25 RHE32 RHE42
A-1 26³⁄₄" (680 mm) 26³⁄₈" (676 mm) 30³⁄₄" (781 mm)
T
B-1 38¹⁄₂" (978 mm) 38³⁄₈" (975 mm) 43¹⁄₈" (1095 mm)
R
A-2 29¹⁄₄" (743 mm) 29" (737 mm) 33³⁄₈" (848 mm)
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B-2 43¹⁄₂" (1105 mm) 41¹⁵⁄₁₆" (1065 mm) 48¹⁄₄" (1225 mm)
M
A-3 - - 33" (838 mm) - ­ B-3 - - 44" (1118 mm) - ­ A-4 - - 28" (712 mm) - ­ B-4 - - 40⁷⁄₈" (1041 mm) - ­ A-5 - - 30¹⁄₂" (775 mm) - ­ B-5 - - 46" (1171 mm) - ­ C 25¹⁄₄" (641 mm) 28³⁄₄" (730 mm) 31" (787 mm) D 17" (432 mm) 17¹⁄₄" (438 mm) 20¹⁄₈" (511 mm)
F
E 13³⁄₄" (349 mm) 15⁵⁄₈" (397 mm) 17³⁄₄" (451 mm)
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F 15" (381 mm) 17¹⁄₈" (435 mm) 21" (533 mm)
R
G 19¹⁄₄" (489 mm) 20¹⁄₂" (521 mm) 23¹⁄₄" (590 mm)
E
H 17¹⁄₂" (445 mm) 20" (508 mm) 22³⁄₄" (578 mm)
P
K 35" (889 mm) 35" (889 mm) 39¹⁄₄" (1000 mm)
L
L 26⁵⁄₈" (676 mm) 26⁵⁄₈" (676 mm) 31¹⁄₈" (790 mm)
A
M 8¹⁄₂" (216 mm) 8¹⁄₂" (216 mm) 8¹⁄₂" (216 mm)
C
N 37¹⁄₂" (952 mm) 37¹⁄₂" (952 mm) 37¹⁄₂" (954 mm)
E
O 19¹⁄₈" (486 mm) 19¹⁄₈" (486 mm) 21³⁄₄" (553 mm) P 27¹⁄₄" (692 mm) 27¹⁄₄" (692 mm) 25³⁄₄" (654 mm)
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Q 17³⁄₄" (451 mm) 21" (533 mm) 23¹⁄₄" (591 mm)
O P
R 25" (635 mm) 28" (711 mm) 29" 737 mm)
E
S 13³⁄₄" (349 mm) 16" (407 mm) 18" (457 mm)
N
T 17¹⁄₂" (445 mm) 17³⁄₄" (451 mm) 20⁵⁄₈" (524 mm)
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U 14" (356 mm) 16¹⁄₂" (419 mm) 21" (533 mm)
N
V 17³⁄₄" (451 mm) 20¹⁄₄" (514 mm) 23" (584 mm)
G
4
Maintain 1" (25mm) Clearance to B­Vent
Air Inlet Channel
1 = SS or SSD Trim 2 = SL or SLD Trim 3 = SXL Trim 4 = BSL Trim 5 = BXL Trim
Zero Clearance Kit
Gas Inlet Knock-out
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Vermont Castings, Majestic Products RHE Natural Vent Insert
24" Min.
(610mm)
35"
(889mm)
37¹⁄₄" (946mm)
27¹⁄₄" (692mm) (RHE25/32)
25³⁄₄" (654mm) (RHE42)
19¹⁄₈" (486mm)
(RHE25/32)
21³⁄₄" (553mm)
(RHE42)
Mantels
When the insert is being installed into a woodburning fireplace the minimum the mantel can be above the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances.
For applications requiring the use of a Zero Clearance Kit, the minimum a mantel can protrude above the fire­place is 24" (610mm) from the top of the upper louvres. The maximum mantel depth is 8" (200mm). (Fig. 2)
The underside of the mantel will get quite warm. Use only finishes which are heat resistant and do not discolour.
The use of wallpaper adjacent to this fireplace is not recommended, as the high heat given off by this fireplace may ad­versely effect the binders in the adhesive
used to apply the wallpaper.
Air Inlet Channel
Dry Wall
FP1325
Fig. 2 Minimum mantel height above fireplace.
Framing & Finishing
For Zero Clearance Kit applications it is important to determine the finished facing material before beginning to frame. This will allow for the thickness of the finishing material between the frame and the fireplace trim.
Similarily, consideration must be given to the 1" (25mm) depth of the air inlet channel sitting on the fireplace base. Finishing material for the hearth should be flush with the top of the air inlet channel.
If the fireplace is installed at floor level a non­combustible hearth must extend a minimum 12" (305mm) in front of the fireplace.
If the fireplace is recessed into the wall and at least 12" (305mm) above floor level, no hearth is required.
A (3" for RHE25, 4" for RHE32 and RHE42) diameter Class "B" vent must be used when installing the fireplace insert along with the Zero Clearance Kit. The vent system must be a minimum height of 12' (3.7m).
Finish Wall
Fig. 3 RHE insert framing dimensions.
Decorative Trim Kit
FP1351a
Combustion Air
It is very important that an adequate air supply is available when the unit is being operated. Since most homes of today are tightly sealed and insulated, additional make-up air is usually necessary.
This fireplace has been designed to operate by drawing air in from the front and outer perimeters of the fireplace. The air provides combustion air ensuring a clean burning flame, dilution air for proper venting, as well as, the air which the fan circulates over the firebox/ heat exchanger system.
Insulating around the fireplace will result in overheating and possible malfunctioning of the circulating fan.
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Zero Clearance Applications
An alternate air supply is recommended with this component.
For installations other than in existing woodburning fireplaces such as new construction or renovation projects, a Zero Clearance Kit must be used. The kit enables these inserts to be installed in combustible environments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit. Consideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit when planning the installation.
Gas Specifications
Max. Min.
Input Input Model Fuel Gas Control Btu/h Btu/h
RHE25RN Natural Gas Millivolt HI/LO 22,000 15,400 RHE25RP Propane Gas Millivolt HI/LO 22,000 16,500 RHE25MN Natural Gas Manual HI/LO 22,000 15,400 RHE25MP Propane Gas Manual HI/LO 22,000 16,500 RHE3RN Natural Gas Millivolt HI/LO 30,000 21,000 RHE32RP Propane Gas Millivolt HI/LO 30,000 22,500 RHE32TN Natural Gas Thermostat HI/LO 30,000 21,000 RHE32TP Propane Gas Thermostat HI/LO 30,000 22,500 RHE42RN Natural Gas Millivolt HI/LO 40,000 28,000 RHE42RP Propane Gas Millivolt HI/LO 37,000 27,750 RHE42TN Natural Gas Thermostat HI/LO 40,000 28,000 RHE42TP Propane Gas Thermostat HI/LO 37,000 27,750
The installation of your Majestic Fireplace must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 latest edition, or CSA­B149.1 Installation Code. (EXCEPTION: Do not derate this appliance for elevations up to 4,500 ft (1,370m). Maintain the manifold pressure at 3.5" w.c. for Natural Gas and 10.0" w.c. for LP gas.)
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the cur­rent ANSI Z223.1 and/or local codes having juris­diction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Preparation
Before beginning, remove the glass frame from the fireplace. Also check to make sure there is no hid­den damage to the fireplace. Take a minute and plan out the gas, vent and electrical supply. Refer to Glass Frame Removal section.
Gas Inlet & Manifold Pressures
Natural LP Minimum Inlet Pressure 5.5" Maximum Inlet Pressure 14.0" Manifold Pressure 3.5"
W.C. 11.0" W.C.
W.C. 14.0" W.C.
W.C. 10.0" W.C.
Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water.
These gas inserts are approved for installation in solid fuel burning masonry or zero clearance fireplaces.
RHE25 / RHE32 / RHE42
Certified To
ANSI Z 21.88-2002 / CSA 2.33-2002
Vented Gas Fireplace Heaters
Gas Line Installation
When purging the gas line, the front glass must be removed.
The gas pipeline can be brought into the fireplace base from the right side. It is most convenient to install it from the right side into the gas fittings provided.
When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so that gas line can be easily disconnected for burner or fan servicing. Refer to gas specifications for pressure details and ratings.
The gas line connection can be made of either properly tinned 3/8" copper pipe, 3/8" rigid pipe or an approved flex connector.
The gas control inlet is 3/8" N.P.T. therefore the 1/2" rigid gas line must be reduced to 3/8" N.P.T. Typical in stallation layout for rigid pipe is shown following. (Fig. 4)
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HI
LO
OFF
PILOT
P
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THTP
TP
TH
1/2" Gas Supply
1/2" x 3/8" Reducer
3/8" x 3/8" Shut Off Valve
3/8" Union
3/8" Nipple
FP1278
Fig. 4 Typical gas supply installation.
During any pressure testing of the gas line system, when the test pressures are to exceed 1/2 psi (3.5 kpa) the fireplace and its gas valve must not be connected to that system.
At test pressures equal to or less than 1/2 psi, the gas valve of the fireplace may be connected to the gas line, but must be in the closed position.
Some municipalities have additional local codes, it is always best to consult the local authority and the CSA­B149.1 installation code in Canada.
FOR U.S.A Installations consult the current National Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild soap and water solution. Do not use an open
flame for leak testing.
Manifold Gas Outlet
Thermostat Bulb
Gas Inlet
Thermocouple Inlet
Brass Plug
Brass Plug
Pressure Regulator
Installation of Remote Switch
for RN/RP Gas Valves
1. Thread wire through gas inlet opening on the right side of fireplace. Do not cut wire or insulation on metal edges.
2. Slide switch assembly from the back, between sub frame and trim, then fasten the screw. (Fig. 6)
3. For left side installation reverse switch position in bracket and repeat Step 2. (Fig. 7)
4. Connect wiring to gas valve (Fig. 8a & b) and switch.
Right Side Installation
Trim Right Side
Trim Screw
ON/OFF Switch Assembly
ON/OFF Switch Assembly
Fig. 6 Slide switch assembly between subframe and trim.
Left Side Installation
Trim Top
Wiring from Millivolt Gas Valve
Trim Left Side
Bracket Switch
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Trim Screw
FP1253
Pilot Tube Entry
Pilot Adjustment Screw
Minimum Rate Screw (Nonadjustable)
Control Knob
Fig. 5 On fireplaces equipped with the Eurosit 630 gas valves, there are brass plugs in two of the holes. These plugs are not to be removed. The gas inlet hole has a plastic cap in it. Remove the plastic cap and connect your gas supply line at this point.
The MN/MP valve control used on the RHE25 does not include the thermostat bullb as shown in Figure 5.
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Control Knob
HV118
ON/OFF Switch
FP1254
Fig. 7 For left side installation, reverse switch position in bracket.
Valve
Thermopile
FP382a
Fig. 8a ON/OFF switch or millivolt thermostat.
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TPTH
TH
TP
2' Min.
2'
(610mm)
Min.
3'
Min.
0 To 10'
3'
(914mm)
Min.
0 To 10'
Reference Point
(3m)
This fireplace has been converted for use with
FP1218a
Fig. 8b ON/OFF switch wiring.
If a remote wall switch is required for this fireplace installation, do not wire wall switch to 120V power supply.
Venting Instructions
Canadian Installations:
The venting system must be installed in accordance with the current CSA-B149.1 installation code, and the authority having jurisdiction.
U.S.A. Installations:
The venting system must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1.
Minimum clearances to combustible materials is 1" (25mm) for B Vent (use of single wall vent is not al-
lowed).
As with any natural draft appliances, the vent cap must always extend a minimum of 2' (610mm) above any structure within a 10' (3m) horizontal plane. (Fig. 9)
gas only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace has been re-approved by the authority having jurisdiction.
Some factory built fireplaces have air passages on face of fireplace for zero clearance capabili­ties. All trim kits are designed so as to allow air­flow to these passages. Under no circumstances should these passages be blocked.
Venting and Installation
Installer must attach red warning plate with screws supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.
WARNING
Cutting any sheet metal parts of the fire­place, in which the gas fireplace insert is to be installed, is prohibited.
If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1¹⁄₂" (37.5mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like
manner. This access hole must be plugged with a noncombustible insulation after the gas supply line has been installed.
Ensure there are no obstructions to side air passages of decorative trim once installed on insert.
WARNING
Fig. 9 Example of the 2', 3', 10' rule.
A minimum 12' (3.7m) vent height is required to effectively vent this fireplace.
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AC246a
1. The Majestic gas inserts are designed for recessed installations into solid fuel Masonry or Factory Built Noncombustible fireplaces that have been installed in accordance with the National, Provincial, State and local building codes.
2. Measure for minimum fireplace opening requirement on Page 4 of this installation manual. (If firebrick
[refractory] is removed from a factory built fireplace in order to gain minimum gas fireplace insert opening requirements, a minimum of 1/4" (6.4mm) air space is required between the gas insert fireplace's outer casing and the inner wall of the factory built fireplace).
3. To assure top performance, safety and efficiency, all inserts must be installed with an approved 4" diameter flue liner, with exception of RHE25, which should be installed with an approved 3" liner,as per CSA-B.149 or National Fuel Code ANSI Z223.
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4. Flue damper must be fully blocked in the open position or removed for installation.
5. The chimney must be clean and in good working order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.
7. Glass door, screen kits and log grate may be removed for installation of insert into factory built fireplace.
8. Install the insert without the trim frame and make all gas, venting and electrical connections.
9. Install decorative trim frame. Please refer to Frame Assembly and Mounting instructions on this manual.
Common Flue Installations
In some areas it is possible to vent more than one gas fireplace into the same flue. You must ensure the flue being shared has the proper capacity to handle both fireplaces. Check installation codes for venting capacity information.
As always it is best to check with the authority having jurisdiction prior to commencement of the installation.
Liner Installation
Insert liner from top of chimney through the damper opening and attach to 3" flue collar (for RHE25); 4" flue collar (for RHE32 & RHE42). For best results use three (3) sheet metal screws and a hose clamp.
For natural draft inserts packing fibreglass insulation around the liner in the damper area will isolate the fire place cavity from the chimney and prevent drafts and noises during operation.
In case the fireplace opening is only minimum height (17¹⁄₂" for RHE25) (20" for RHE32) (22³⁄₄" for RHE42) and access from the front is not possible, remove the flue collar plate - unscrew and slide out from the back of the unit. Now attach the liner to the flue collar, lift up and simply slide flue collar plate back onto the unit top. It is important the plate is completely inserted and the front screw is fastened again in order to line up the flue outlet and the liner properly. (Fig. 10)
If fireplace lintel is wider than 8" (205mm), the height of the fireplace opening must be 25" (635mm) to allow for a 90° offset elbow to be installed.
-
Damper
Flue Collar Plate
Fig. 10 Remove flue collar plate and attach to flue collar.
Clamp
Chimney Liner
Damper
Chimney Liner
Screw
Clamp
FP1354
Test Chimney Draw
A "Chimney Draw" test must be made before the installation is complete.
1. Close all doors and windows in the home and start exhaust fans in the kitchen and bathroom.
2. Light unit and operate for 5 minutes.
3. Hold an ignited match or cigarette in front of the unit. Refer to Figure 11 for the location of the draft hood opening.
4. Check to make sure smoke from the match or cigarette is drawn into the fireplace. If it is not, turn the unit off and check for causes creating the lack of adequate draft.
Test for Draft at This Location
FP1371
Fig. 11 Hold an ignited match in front of fireplace.
Vent Safety System
These inserts are equipped with a vent safety shut down switch. This switch is factory installed, wired and tested. Check and make sure the switch and wires are in the proper position. The safety switch is heat activat­ed and wired in series with the pilot system. (Fig. 12)
Bracket
Draft Relief Opening
This insert is equipped with a draft-relief opening which receives its dilution air supply through the opening behind the louvres. These openings must not be obstructed or altered in any way. (Fig. 11)
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Vent Safety Switch
FP1372
Fig. 12 Vent safety switch.
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Operation of this fireplace when not connected to a properly installed and
maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possibly death.
Fan Kit
115 Volt, 60 Hz. 56W
The fan kit includes the following: fan, temperature sensor, speed control and a 6 ft. cord. The following explains how to start and set the fan for automatic operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to activate the temperature sensor.
5. Once fan starts, adjust speed control to desired fan speed. The fan will now automatically come on every time the fireplace is in operation. Should the fan not be needed simply turn off the speed control.
The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the ab­sence of local codes, with the current CSA C22.1 Canadian Electrical Code.
For U.S.A. installations, follow local codes and the national electrical code, ANSI/NFPA No. 70.
Should this fan require servicing, the power supply must be disconnected. For rewiring of any replacement components refer to Figures 13 & 14.
Fig. 13 Fan location.
Speed Control
Black White
Ground
Fig. 14 Wiring diagram RN/RP.
Thermal Sensor is attached to burner base
Stud
Fan Speed Control/Junction Box
Temperature Sensor
Stud
Fan is installed at the back of the air intake box
Valve
FP1252
Fan
FP394
Fan Removal Instructions
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
4. Remove burner assembly and rear log support plate.
5. Remove the fan mounting nuts (2). (Fig. 13)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
8. To reinstall, reverse procedure.
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1.
2.
Operating Instructions
General Glass Information
Only ceramic glass approved for use in Majestic fireplaces may be used for replacement on this fireplace.
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this fireplace be operated without front glass properly installed, or with any cracked or broken glass. Replacement of any glass assembly as supplied by the manufacturer should be done by a licensed qualified service person.
Louvre Removal
To remove top flat lou­vre pull louvre up and then lift out.
Louvre
Glass
FP444
Fig. 15 Louvre removal.
Panel
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.
Clean glass after first two weeks of opera tion.
-
Before remounting glass frame, brass trim must be installed. Refer to instructions in "Frame Mounting" section.
Glass Frame
Screws
Machine Screws
Fig. 16 Remove glass frame.
Open Access Door
FP1373
Installation of Logs
1 . Remove front glass. (Refer to "Glass Removal"
section)
2. Remove logs from packaging.
3. Place rear log (JR4/KR4 or SR4) on rear bracket (ensure log is seated properly, leveled and centered to the unit), so it will not move from side to side and is firmly positioned on the bracket.
4. Slip front ember log (KR1or SR1) down in the front deflector.
5. Place front left log (JR2/KR2 or SR2) on top burner, left side. Use log's bottom holes to locate it into the left bracket log locator studs.
6. Place front right log (JR3/KR3 or SR3) on top of burner, right side. Use log's bottom holes to locate it into the right bracket log locator studs.
7. Place burner lava rock material on top of burner. (Refer to Figs. 17, 18 & 19 for proper location).
8. Place top left log (JR5/KR5 or SR5) onto locator notches. Ensure log is secure.
9. Place top right log (JR6/KR6 or SR6) onto locator notches. Ensure log is secure.
Top logs must be placed properly into notches.
Glass Frame Removal
1. Remove the top louvre. (Refer to "Louvre Removal" section)
2. Open the access door.
3. Remove two (2) machine screws from the bottom of
glass frame. (Fig. 16)
4. Lift up and unhook glass frame at the top.
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Page 12
Vermont Castings, Majestic Products RHE Natural Vent Insert
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
L
O
H
I
Turn
counterclockwise
to increase
flame height
Turn clockwise
to decrease
flame height
JR5
JR2
LG279
Fig. 17 RHE25 log and lava rock placement.
KR5
KR2
Fig. 18 RHE32 log and lava rock placement.
SR5
SR2
JR6
Burner Lava Rock Placement
KR6
Burner Lava Rock Placement
SR6
JR4
KR1
KR4
KR3
SR4
JR3
KR1
LG280
SR3
Flame Adjustment (RN/RP Models)
For fireplaces equipped with ment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 20 & 21)
Fig. 20 Flame adjustment knob for Honeywell Valve.
Fig. 21 Flame adjustment knob for SIT Valve.
HI/LO valve, flame adjust-
Temperature Adjustment (TN/TP Models)
The HI/LO reference on the control knob (Fig. 22) is to indicate a higher or lower temperature setting. This setting controls the heat by reducing then shutting off the flame after the desired temperature is reached. Position the control knob where it effectively maintains a comfortable room temperature.
Burner Lava Rock Placement
Fig. 19 RHE42 log and lava rock placement.
Large Lava Rock Placement
The large lava rock provided with this fireplace must be placed on the firebox base on either side of the burner assembly.
Under no circumstances should these lava rock be placed on top of the burner assembly.
12
SR1
LG281
Fig. 22 Temperature adjustment knob for TN/TP models.
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to Figure 23 and Figure 24 or 25. If any of the flames appear abnormal, call a service person.
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Page 13
Vermont Castings, Majestic Products RHE Natural Vent Insert
3/8" - 1/2"
LG282
Fig. 23 Correct burner flame appearance for RHE25 and RHE32 models.
First Firing
Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting unit with pilot light, it will take a few minutes to purge themselves of air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the heater will not require such purging.
When lit for the first time, the appliance will emit a slight odor for awhile. This is due to paint and lubricants used in the manufacturing process. After each lighting, vapor may condense and fog the glass; this moisture disappears within a few minutes of burning.
Fig. 24 Correct burner flame appearance for RHE42.
PSE Pilot
SIT Pilot
F584-703
Fig. 25 Correct pilot flame appearance.
LG283
10000836
13
Page 14
Vermont Castings, Majestic Products RHE Natural Vent Insert
PILOT
ON
OFF
ON
P
I
L
O
T
O
F
F
O
F
F
5
4
3
2
1
O
F
F
P
i
l
o
t
3/8" - 1/2"
Lighting and Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manu
ally. When lighting the pilot follow these instruc­tions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
Lighting Instructions
-
instructions.
If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni­cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise to "OFF".
Euro SIT SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety infor­mation above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depress­ing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to "OFF" and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
14
To Turn Off Gas To Heater
3. Open control access panel.
4. Push in gas control knob slightly and turn clock­wise to "OFF". Do not force.
5. Close control access panel.
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will not light - check gap at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and elec trode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem instructions. switch. bly utilizes both-a thermocouple and a thermopile. The thermocouple operates the main valve operation (On and Off). Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot; milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec main burner tions. Jumper wire accross terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “Off”. Replace faulty thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove. D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”
operator. millivolt meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out. B. Possible blockage of the vent Check the vent terminal for blockage (recycling the
terminal. flue gases)
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Page 16
Vermont Castings, Majestic Products RHE Natural Vent Insert
Troubleshooting the Gas Control System
Eurosit 630 Gas Valve
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.
WARNING: Before doing any gas control service work, remove glass front.
Symptom Possible Causes Corrective Action
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off pilot electrode at pilot. and push the red button again. If pilot will not light
- check gap at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and electrode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermocouple. carefully following lighting thermocouple. Clean and or adjust pilot for maximum flame
instructions. impingement on thermocouple. B. Defective automatic valve Turn valve knob to "Pilot". Maintain flow to pilot; operator. millivolt meter should read greater than 10 mV. If
reading is okay and the pilot does not stay on, re­ place the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Sensing bulb not in proper Make sure sensing bulb is located in bracket on the burner, Valve knob "ON". location. lower right hand side of unit.
B. Temperature sensing bulb Carefully examine sensing bulb and capillery tube for damaged or tubing to bulb damage. If tubing is kinked, replace gas valve. kinked
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermocouple. pilot safety to drop out. B. Possible leak in liner or seals. Check the venting for leaks or blockage.
16
10000836
Page 17
Gas Supply On
Supply Line Hooked Up Shutoff Valve Open
NO
NO
NO
NO
Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo — 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor
For Air In The Lines Thermopile Needs A Minimum 325mv. Adjust Pilot Flame Height. All Wiring Connections. Replace Thermopile Thermocouple Needs A Minimum of 14mv. Defective Valve. Turn To Pilot, Meter Should Read Greater Than 100 Mv. If Not, Replace.
Pilot Lights With Piezo Ignitor
YES
YES
YES
YES
Pilot Stays Lit
Pilot Lights Main Burner
System OK.
START
CHECK
Valve Is Turned On On/off Switch Is Not Turned On. Watch For Grounded Wires! Thermopile Needs A Minimum 325mv. Plugged Burner Orifice.
Vermont Castings, Majestic Products RHE Natural Vent Insert
Troubleshooting the Gas Control System
Honeywell Millivolt Valve
10000836
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Page 18
Vermont Castings, Majestic Products RHE Natural Vent Insert
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Fan Assembly
The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
Cleaning the Standing Pilot
Control System
The burner and control system consists of:
• main burner • pilot burner
• gas orifice • thermopile
• combination millivolt gas valve
Check to make sure that burner parts are clean. Visu ally inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing.
To obtain proper operation, it is imperative the pilot and burner's flame characteristics are steady, not lifting or floating.
Typically, the top 1/8" of the thermopile should be en gulfed in the pilot flame. (Page 13, Fig. 25)
-
-
Brass Cleaning
Clean the brass trim with a soft clean cloth, slightly dampened with lemon oil and buff with a soft dry cloth. Do not use brass polish or household cleaners as these products will damage the trim. Lemon oil can be obtained at supermarkets or hardware stores.
Most of these components may require only an occa­sional checkup and cleaning and some may require ad­justment. If repair is necessary, it should be performed by a qualified technician.
In order to properly clean the burner and pilot assembly, turn off the gas to the unit, remove the window frame panel and logs exposing the burner and pilot assembly. Clean all foreign materials from the top of the burner.
18
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Page 19
Vermont Castings, Majestic Products RHE Natural Vent Insert
30
28
29
26
6/7 a/b
32
27
25
34
33
36
35
it
H
I
L
O
O
F
F
PILOT
4a/b
5
20
19
14
12
16
8a/b
24 a/b
2
31
15
1b
1d
1e
1f
1a
1c
3
1b
1d
1e
1f
1a
1c
1b
1d
1e
1f
1a
1c
18
9 a/b
13 18
17
L
O
H
I
PILOT
ADJ
PILOT
ON
OFF
23 a/b
21
11 a/b
10 a/b
22a/b
LOCAL
REMOTE
O
N
P
IL
O
T
OFF
LED
42a/b
39a/b
44
45
40
43
41a/b
38
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
RHE25/32/42 Series
10000836
0836
19
Page 20
Vermont Castings, Majestic Products RHE Natural Vent Insert
RHE25/32/42 Series (continued)
Ref. Description RHE25 RHE32 RHE42
1. Log Set Complete 10000191 57896 10000206 1a. Log Ember Front KR1 KR1 SR1 1b. Log Front Left JR2 KR2 SR 1c. Log Front Right JR3 KR3 SR3 1d. Log Rear JR4 KR4 SR4 1e. Log Top Left JR5 KR5 SR5 1f. Log Top Right JR6 KR6 SR6
2. Lava Rock (Package) 10001454 10001454 10001454
3. Burner Lava Rock (Package) 57897 57897 57897 4a. Burner Complete with tiles Nat. 10000192 57903 10000869 4b. Burner Complete with tiles Prop. 10000193 57904 10000870
5. Ceramic Tile (Single) 57803 57803 57803 6a. Orifice Front Burner Nat. See Rating Plate for Orifice Size 6b. Orifice Front Burner Prop. See Rating Plate for Orifice Size 7a. Orifice Main Burner Nat. See Rating Plate for Orifice Size 7b. Orifice Main Burner Prop See Rating Plate for Orifice Size 8a. Orifice Pilot SIT Nat. 54273 54273 54273 8b. Orifice Pilot SIT Prop 54272 54272 54272 9a. Orifice Pilot PSE Nat. 10001822 10001822 10001822 9b. Orifice Pilot PSE Prop. 10001823 10001823 10001823 10a. Pilot Assembly SIT Nat. 10000672 10000672 10000672 10b. Pilot Assembly SIT Prop. 10000673 10000673 10000673 11a. Pilot Assembly PSE Nat. 10001739 10001739 10001739 11b. Pilot Assembly PSE Prop. 10001740 10001740 10001740
12. Pilot SIT 10001295 10001295 10001295
13. Pilot w/ignitor and cable PSE 10001824 10001824 10001824
14. Pilot Tubing w/fittings 10001296 10001296 10001296
15. Manifold Tubing w/fittings 57318 57318 57318
16. Thermocouple w/ Interrupter SIT 54912 54912 54912
17. Thermocouple w/Interrupter PSE 10001828 10001828 10001828
18. Thermopile 51827 51827 51827
19. Electrode Ignitor w/cable SIT 10001297 10001297 10001297
20. Ignitor Piezzo SIT 52464 52464 52464
21. Ignitor Piezzo Honeywell 20000062 20000062 20000062 22a. Valve SIT 820 Nat. 52677 52677 52677 22b. Valve SIT 820 Prop. 52678 52678 52678 23a. Valve Honeywell Nat. 10001782 10001782 10001782 23b. Valve Honeywell Prop. 10001759 10001759 10001759 24a. Valve Eurosit 630 Nat. 10001105 10001104 10001104 24b. Valve Eurosit 630 Prop. 10001106 10001102 10001102
25. Fan with Bracket 54103 54103 54103
26. Electrical Cord (6ft.) 51865 51865 51865
27. Fan Temperature Sensor 51704 51704 51704
28. Speed Control 51738 51738 51738
29. Speed Control Knob 51882 51882 51882
30. Glass with Gasket 54595 51735 10000961
31. Gasket Glass 57316 57316 57316
20
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Vermont Castings, Majestic Products RHE Natural Vent Insert
RHE25/32/42 Series (continued)
Ref. Description RHE25 RHE32 RHE42
32. Frame Window 54455 57914 10000837
33. Remote Switch 53606 53606 53606
34. Remote Wire Harness w/ terminals 57265 57265 57265
35. Vent Safety Switch 51866 51866 51866
36. Vent Safety Switch Wiring Harness 54849 54849 54849
37. Ceramic Refractory Kit (Not Shown) JT2TBO KT2TBO 10000851
38. Antennae HW 395783-1 RFN/RFP Valve -- 20003561 20003561 39a. RF Valve 8310E - Natural -- 20003719 20003719 39b. RF Valve 8310E - LP -- 20003720 20003720
40. Thermopile - RF Valve -- 20002400 20002400 41a. Pilot Orifice - Natural - RF -- 20000908 20000908 41b. Pilot Orifice - LP - RF -- 20000907 20000907 42a. Pilot Assembly - Natural (3 Way) RF -- 20002266 20002266 42b. Pilot Assembly - LP (3 Way) RF -- 20002268 20002268
43. Transmitter -- 20002047 20002047
44. Cord Set -- 20002541 20002541
45. Pilot Tube 1/8” x 24” long w/Fittings (PSE Pilot) -- 10003279 10003279
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Optional Accessories
Ceramic Refractory
Optional for RHE25 and RHE32
Model Description
RHE25CR Ceramic Firebox Liner RHE32CR Ceramic Firebox Liner RHE42CR Ceramic Firebox Liner
1. Remove front glass (Refer to Glass Frame Removal section)
2. Remove logs from unit.
Logs may be hot!
3. Remove refractory from packaging.
Refractory are fragile and must be handled with care. Where at all possible, two hands should be used when handling.
4. Take center refractory and tilt so bottom edge slides into support angle in back of fireplace.
5. Now press center refractory to back side of fireplace and hold in place.
6. Take left or right refractory and align it so leading edge faces outward. Place refractory in fireplace side and slide it back to support center refractory.
7. Install metallic piece in the leading edge (RHE32 only).
8. Repeat Step 6 and 7 for remaining side refractory.
When side refractory is installed correctly, the center refractory will be supported by the side refractory.
Clearance Kit and the requirements of the Air Kit when planning out the installation.
Follow the instructions supplied with the Zero Clear­ance Kit carefully for proper installation.
Remote Controls
Optional remote control units are available to control different functions of the appliance.
Model Function(s) Controlled MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control with a digital and a programmable 24 hour clock IMT Wall mounted thermostat control
A Trim Options for RHE25
A1 RHE25SSP, RHE25LP
Trim Assembly
RHE25SSP
1. Install trim channels (left and right sides). Use two screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back side.
3. Install the trim top deflector using two screws.
4. Remove ALL plastic protective covering from brass trim.
Side View
9. Fasten top tab supports against refractory to hold sides in place.
Left Side
Leading Edge
Fig. 26 Ceramic refractory.
Center
Bottom Edge
Right Side
Leading
Edge
FP1287
Zero Clearance Kit
For installations other than in existing woodburning fire­places such as new construction or renovation projects, a Zero Clearance Kit must be used. The HEZC enables these inserts to be installed in combustible environ­ments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit. Con­sideration must be given to the dimensions of the Zero
22
Trim Top Deflector
Trim Frame Top Section
FP1261a
Fig. 27 Trim top deflector.
HE25LP
1. To install the kit you do not have to remove any piece of brass, you just add the external pieces.
2. Remove the frame trim from the unit if it is already installed.
3. Install trim channels (left and right sides) by remov ing the two screws that hold the side brass trim and put them back to hold both parts.
4. Slide on the trim top channel and fasten it from the back side.
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Page 23
Vermont Castings, Majestic Products RHE Natural Vent Insert
4
2
3
4
1
6
6
5
5. Remove the two screws that hold the top brass trim.
6. Install the two brackets to the studs in the bottom of the top channel. Use the nuts supplied with top trim channel.
A flat louvre kit OR a bay window kit need to be chosen to complete the installation.
RHE25SSP & HE25LP Replacement Parts
FP1289
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
Key Description
RHE25SSP HE25LP
1 Trim Frame Black 10001939 ­ 2 Trim Top Deflector 55099 ­ 3 Trim Top Channel
(1)
55077 ­ 4 Trim Side Channel 55096 ­ 5 Trim Top Channel - 55097 6 Trim Side Channel - 55080 7 Fasteners Package
(Not Shown) 54618 57633
(1) LP trim to be used with SSP trim. SSP trim dimensions are for openings smaller than 26 (673mm x 965mm). LP trim dimensions are for openings smaller than 29" H x 41" W (736mm x 1040mm).
¹⁄₂" H x 38" W
(1)
Trim Assembly
1. Remove the front glass (see "Glass Frame Removal" section).
2. Install top and bottom brass trim by using the short est black screw. (Fig. 28 & 29)
3. Install bottom decorative plate by simply sliding it under the unit floor. No fastening is required for this installation. (Fig. 30) Be sure to remove protective cover.
4. Install the bottom louvre assembly by fastening the hinges with four screws to the pre-punched holes in the cabinet.
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it in place.
Trim Top
Screws
Glass Frame
Trim Bottom
Fig. 28 Install top and bottom brass trim.
Louvre
NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration.
Glass Frame
Fig. 29 Position brass trim to with small end up.
-
FP1290
FP1291
A2 HE25FP Trim
For use with RHEDV25
HE25FP Flat face louvres with polished window brass trim
10000836
Bottom Decorative Plate
FP1292
Fig. 30 Slide bottom decorative plate under unit floor.
23
Page 24
Vermont Castings, Majestic Products RHE Natural Vent Insert
1
2
3
4
5
HE25FP Replacement Parts
FP1293
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
Key Description HE25FP 1 Trim Window Top/Bottom 55098 2 Trim Bottom Channel 55079 3 Top Louvre Assembly 54603 4 Bottom Louvre Assembly 54604 5 Hinge 52356 6 Fasteners Package (Not Shown) 57916
2. Install the hanging brackets. (Fig. 34)
3. Install bracket on each side of the cabinet. Fig. 38)
4. Install the ceramic piece inside the bay window.
5. Install the bay window by hanging it onto the lower tabs of the hanging brackets. (Fig. 35)
6. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets. (Fig. 36)
7. Install brass trim to the steel frame. (Fig. 37)
Fan Control Box
KT205
Fig. 31 Remove fan control box.
Fan Control Box
Extension Bracket
KT207
Fig. 32 Attach the control box to the bracket and install bracket into the cabinet.
A3 HE25BTKP
For use with RHEDV25
HE25BTKP Bay window kit with polished brass trim
Do not remove existing glass with frame.
Extension
Trim Assembly
1. Reposition controls. a. Remove the Fan Speed Control Box. (Fig. 31) b. Attach the Fan Speed Control Box to the Bracket
(Fig. 32) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knob Extensions onto the ap
propriate Control Valve Knobs. (Fig. 33)
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 33. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 33.
-
Knobs
KT204a
Fig. 33 Install the knob extensions. (RN/RP models Only)
Hanging Bracket
KT209b
Fig. 34 Hanging bracket alignment.
24
10000836
Page 25
KT210a
HI
LO
1
2
8
4
17
15
16
5
10
9
11
12
13
6
7
3
Fig. 35 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets.
KT211a
Fig. 36 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.
Fig. 37 Attach magnets and brass trim to the steel frame.
Fig. 38 Bracket for HEBTKP.
10000836
Vermont Castings, Majestic Products RHE Natural Vent Insert
HE25BTKP Replacement Parts
0801
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
Key Description HE25BTKP 1 Trim Window Top & Bottom
(w/magnets) 10000779
KT212a
FP1270
2 Top Louvre Assembly 10000780 3 Bottom Louvre Assembly 10000787 4 Control Door 10000786 5 Hinge 52356 6 Glass Side 10000388 7 Glass Front 10000389 8 Ceramic Refractory Bay 10000529 9 Extension Knob On/Off
(only for RN/RP valves) 55163 10 Extension Knob Hi/Lo
(only for RN/RP valves) 55162 11 Bracket Hanging Bay Window 1409129 12 Bracket Extension Rheostat 1409146 13 Bracket Mounting Bay Window 57877 14 Hardware Package (Not Shown) 10000530 15 Extension Knob Hi/Lo
(Honeywell Valve) 20000006 16 Extension Knob On/Off
(Honeywell Valve) 20000007 17 Extension Knob Piezo Ignitor
(Honeywell Valve) 20001427
25
Page 26
Vermont Castings, Majestic Products RHE Natural Vent Insert
A4 Riser Kits
For use with RHEDV25 (Refer to Page 34, Figure 55)
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the trim.
4. Install the riser at the bottom of the trim. (Fig. 55)
5. Fasten the trim with the same two (2) screws re­moved in Step 3.
Riser Trim Dimensions
RHE25R1-Riser 1" 38.3" (973mm) 1" (25.6mm) 2.86" (72.8mm) RHE25R-2Riser 2" 38.3" (973mm) 2" (50.9mm) 2.89" (73.6mm) RHE25R5-Riser 5" 38.3" (973mm) 5" (127.9mm) 2.86" (72.8mm)
Length - A Height - B Depth - C
B Trim Options for RHE32
B1 RHESS, RHESL, RHESSD, RHESLD, &
RHESXL Trims
For use with RHEDV32
Frame Assembly
3. Install the trim top deflector and use two (2) screws to fasten it. (Fig. 40 & 41)
4. Remove ALL plastic protective covering from brass trim.
Trim Top Channel
Trim Side Channel
Deflector Trim Top
Screw
Fig. 40 Install trim channels and trim top deflector.
Side View
Trim Side
Channel
FP1260
RHESS, RHESL, RHESSD, RHESLD and RHESXL
1. Lay Trim Top Facing and Trim Side Facings, face down on to an even surface such as a table or floor. Be sure not to scratch the painted surfaces.
2. Install the nuts and bolts. (Fig. 39)
10/24 Screws
Frame Top
10/24 Nuts
Left Frame
Fig. 39 Attache left and right frame to frame top.
Right Frame
FP1259
Trim Assembly
RHESS, RHESL and RHESXL (Fig. 40)
1. Install trim channels (left and right sides). Use two (2) screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back side.
Trim Top Deflector
Trim Frame Top
FP1261a
Fig. 41 Trim top deflector.
Section
RHESSD and RHESLD (Fig. 42)
1. Install trim channels (left and right sides). Use two (2) screws to assemble each piece.
2. Peel off plastic protective covering from top edges of the inner sides where they will be covered by the inner top trim facing.
3. Place the trim facing inner top in place (do not fasten it yet). Peel off the plastic protective covering from the bottom edge.
4. Install the trim top deflector and fasten it (will hold the inner top piece). Use two (2) screws to assemble them.
5. Install trim channels (left and right sides). Use two (2) screws to assemble each piece.
6. Slide on the trim top channel and fasten it from the back side.
7. Remove
ALL plastic protective covering from brass
trim.
26
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Page 27
Trim Top Channel
Trim Side Channel
Screw
Trim Framing Inner Sides
Fig. 42 RHESSD and RHESLD trim assembly.
A flat louvre kit OR a bay window kit need to be chosen to complete the installation.
Frame Mounting
Vermont Castings, Majestic Products RHE Natural Vent Insert
Trim Side Channel
FP1262
Front View
Fig. 43 Frame mounting.
Plastic on the trim must be removed before mounting onto the fireplace.
Screws
FP1263
General Information
The Decorative Front Frame should be installed last after all other work, such as gas connections, vent­ing, etc., has been completed and thoroughly checked and tested for operation, leaks and proper installation requirements.
Fit decorative frame to the fireplace and fasten. (Fig.
43)
Glass must be tightly pressed against the front of the frame in order to prevent screws from damaging glass edges.
10000836
27
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Vermont Castings, Majestic Products RHE Natural Vent Insert
5
1
2
3
6
6
4
7
8
9
1
RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts
IMPORTANT: Only trim panel assemblies ap­proved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following informa­tion: Model and serial number, part description with finish and part number.
FP1264
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
Key Description RHESS
(2)
RHESL
(3)
RHESSD
(3)
RHESLD
(3)
RHESXL
1 Trim Frame Top, Flat Black 57929 57932 57929 57932 57935 2 Trim Frame Left, Flat Black 57927 57930 57927 57930 57933 3 Trim Frame Right, Flat Black 57928 57931 57928 57931 57934 4 Trim Top Deflector 5 Trim Top Channel 6 Trim Side Channel Left 7 Trim Facing Inner Top 8 Trim Facing Inner Left 9 Trim Facing Inner Right
(1)
(1)
(1)
(1)
- - 17609 17610 -
(1)
- - 17620 17619 -
(1)
- - 17622 17621 -
17634 17634 17634 17634 17634 50586 50587 17611 17612 52787 50589 50590 17623 17624 52788
10 Fasteners Package (Not Shown) 55043 55043 55043 55043 55043
(1) Specify Finish (Antique or Polished Brass) (2) SS and SSD trim dimensions are for openings smaller than 26¹⁄₂"H x 38" W (673mm x 965mm) (3) SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm) (4) SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)
(4)
28
10000836
Page 29
Vermont Castings, Majestic Products RHE Natural Vent Insert
5
3
6
4
6
4
1
2
B2 RHEBSL & RHEBXL Trims
For use with RHEDV32
Trim Assembly
RHEBSL
1. Install trim channels (left and right sides). Use two (2) screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back side.
3. Install the trim top deflector. Use two (2) screws to fasten it. (Fig. 44)
4. Remove ALL plastic protective covering from brass trim.
Side View
Trim Top Deflector
RHEBXL
To install the kit you do not have to remove any piece of brass, just add the external pieces.
Remove the frame trim from the unit if it is already installed.
1. Install trim channels (left and right sides)by remov
­ing the two (2) screws that hold the side brass trim and put them back to hold both parts.
2. Slide on the trim top channel and fasten it from the back side.
3. Remove the two (2) screws that hold the top brass trim.
4. Install the two (2) brackets to the studs in the bottom of the top channel. Use the nuts supplied with the kit.
5. Reinstall the two (2) screws to hold the top trim channel.
Trim Frame Top
FP1261a
Section
Fig. 44 Trim top deflector.
RHEBSLP, RHEBSLA, RHEBXLP, RHEBXLA Trim Replacement Parts
IMPORTANT: Only Trim Panel Assemblies Approved by
Vermont Castings, Majestic Products Can Be Used on These Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
(1) RHEBXLP or RHEBXLA to be used with RHEBSLP or RHEBSLA trims. (2) SL trim dimensions are for openings smaller than 27¹⁄₂"H x 40¹⁄₂" W (700mm x 1030mm) (4) XL trim dimensions are for openings smaller than 30"H x 45⁵⁄₈" W (765mm x 1160mm)
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
Key Description
RHEBSLP
1 Trim Frame Flat Black 57926 57926 - ­ 2 Trim Top Deflector 3 Trim Top Channel 4 Trim Side Channel
17634-PB 17634-AB - ­ 57864 57844 - -
57862 57843 - ­ 5 Trim Outer Top Channel - - 57861 57845 6 Trim Outer Side Channel - - 57863 57846 7 Fasteners Package (Not Shown) 54618 54618 57633 57633
10000836
RHEBSLA
RHEBXLP
(1)
RHEBXLA
(1)
29
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Vermont Castings, Majestic Products RHE Natural Vent Insert
1
2
3
4
6
5
B3 RHEFA and RHEFP Trims
For use with RHEDV32
Trim Assembly
1. Remove the front glass (Refer to "Glass Frame Re­moval" section).
2. Install support window trim channel, top and bottom
brass trim by using the shortest black screw. (Fig. 45 & 46)
3. Install bottom decorative plate by simply sliding it
under the unit floor. No fastening is required for this installation. (Fig. 47) Be sure to remove protective cover.
4. Install the bottom louvre assembly by fastening the
hinges with four (4) screws to the pre-punched holes in the cabinet.
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it in
place.
Fig. 47 Slide bottom decorative plate under unit floor.
Bottom Decorative Plate
RHEFA & RHEFP Trim Replacement Parts
FP1292
Trim Top
Glass Frame
Trim Bottom
Fig. 45 Install support window trim channel and top and bottom brass trim.
Louvre
NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration.
Glass Frame
Fig. 46 Position brass trim to with small end up.
Screws
FP1295
FP1291
FP1296
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
Key Description RHEFA RHEFP
1 Trim Window Top/Bottom 52624-AB 52624-PB
2 Plate Decorative Bottom
3 Top Louvre Assembly 4 Bottom Louvre
Assembly 5 Support Window
Trim Channel 57909 57909 6 Hinge 52356 52356 7 Fasteners Package
(Not Shown) 57916 57916
17597-AB 17597-PB
57905 57905
57906 57906
30
10000836
Page 31
Vermont Castings, Majestic Products RHE Natural Vent Insert
B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims
For use with RHEDV32
HECBTK Cast bay window and grilles in classic black trim kit HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit HESBTKP Steel bay window with polished brass and cast grilles in classic black trim kit HEBTKP Steel bay window and bay louvres with polished brass trim kit
Install the bay window after all other installation work has been completed, thoroughly checked and tested for opera­tion, leaks and proper installation requirements.
Do not remove existing glass with frame
HEBTKP HESBTKP HECBTK &
HECBTKMB
Fig. 48 Optional bay front windows available for use on the RHEDV32.
HECBTKP, HECBTKMB and HESBTKP
Trim Assembly
1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 49) b. Attach the Fan Speed Control Box to the Bracket
(Fig. 50) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knob Extensions onto the ap-
propriate Control Valve Knobs (Fig. 51)
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those
shown in Figure 51. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 51.
10000836
2. Install the hanging brackets. (Fig. 52)
3. Install the two (2) ceramic pieces inside the bay window. (Fig. 48)
4. Install the bay window by hanging it onto the lower tabs of the hanging brackets. (Fig. 53)
5. Install the upper grille by engaging the oblong holes with the upper tabs of the hanging brackets. (Fig.
54)
6. Install brass trim to the steel frame. (Fig. 55) (Only for HESBTKP trim).
HEBTKP Trim Assembly
1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 49) b. Attach the Fan Speed Control Box to the Bracket
(Fig. 50) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knob Extensions onto the ap-
propriate Control Valve Knobs. (Fig. 51)
31
Page 32
Vermont Castings, Majestic Products RHE Natural Vent Insert
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those
shown in Figure 51. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 51.
2. Install the hanging brackets. (Fig. 52)
3. Install bracket on each side of the cabinet. (Fig. 56)
4. Install the two ceramic pieces inside the bay window. (Fig. 48)
5. Install the bay window by hanging it onto the lower tabs of the hanging brackets. (Fig. 51)
6. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets. (Fig. 54)
7. Install brass trim to the steel frame. (Fig. 55)
Fan Control Box
KT205
Fig. 49 Remove fan control box.
Fan Control Box
Hanging Bracket
KT209a
Fig. 52 Hanging bracket alignment.
KT210
Fig. 53 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets.
KT211
Fig. 54 Engage the slots in the upper grille top louvre with the upper tabs of the hanging bracket.
Extension Bracket
KT207
Fig. 50 Attach the control box to the bracket and install bracket into the cabinet.
Extension Knobs
KT204a
Fig. 51 Install the knob extensions. (RN/RP models Only)
KT212a
Fig. 55 Attach magnets and brass trim to the steel frame.
FP1270
Fig. 56 Bracket for HEBTKP.
32
10000836
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Vermont Castings, Majestic Products RHE Natural Vent Insert
1
3
2
3
9
8
4
10
6
5
7
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6
5
7
20
18
19
12
11
14
15
16
HI
LO
HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products. ALL repair parts will be available from your local dealer. When ordering, always give the following information: Model and serial number, part description with finish and part number;
Key Description HECBTK HECBTKMB HESBTKP HEBTKP HEBTA
1 Trim Window Top/Bottom w/magnets - - 55188-PB 55188-PB 55188-AB 2 Plate Decorative Bottom - - - 52828-PB 52828-AB 3 Top Louvre (Grill) Assembly 1301199 1341199 1301199 57945 ­ 4 Bottom Louvre (Grill) Assembly - - - 57947 ­ 5 Control Door 1301200 1341200 1301200 57946 ­ 6 Bottom Louvre Left 1301219 1341219 1301219 - ­ 7 Bottom Louvre Right 1301218 1341218 1301218 - ­ 8 Bay Window Frame 1301198 1341198 1409127 1409127 ­ 9 Glass Side 1601971 1601971 1601971 1601971 ­ 10 Glass Front 1601957 1601957 1601957 1601957 ­ 11 Extension Knob ON/OFF (RN/RP) 55163 55163 55163 55163 ­ 12 Extension Knob Hi/Lo (RN/RP) 55162 55162 55162 55162 ­ 13 Ceramic Refractory Bay (Set) 57772 57772 57772 57772 ­ 14 Bracket Hanging Bay Window 1409129 1409129 1409129 1409129 ­ 15 Bracket Extension Rheostat 1409146 1409146 1409146 1409146 ­ 16 Bracket Mounting Bay Window - - - 57877 17 Hardware Pkg. (Not Shown) 10000108 10000108 10000108 10000108 ­ 18 Extension Knob Hi/Lo
(Honeywell Valve) 20000006 20000006 20000006 20000006 ­ 19 Extension Knob On/Off
(Honeywell Valve) 20000007 20000007 20000007 20000007 ­ 20 Extension Knob Piezo Ignitor
(Honeywell Valve) 20001427 20001427 20001427 20001427 21 Hinge - - - 52356 -
10000836
0801
33
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Vermont Castings, Majestic Products RHE Natural Vent Insert
B
C
A
B5 Cast Trim Options
Cast Surround and Flat Face
HECBL Cast Surround Black HECBLUE Cast Surround Blue HECCG Cast Surround Charcoal Grey HECGR Cast Surround Green CSSP Polished Brass Small Trim for
Cast Surround CSLP Polished Brass Large Trim for Cast
Surround (to be used with CSSP)
B6 Freestanding Kits
Convert Insert Into A Freestanding Stove
NOTE: 1. Requires Bay Window Face Kit
2. Vent starter kit FSHEDVSK must be in stalled to use any of the freestanding shells.
FSNVCSKB Classic Black Freestanding Cast Shell
FSNVCSKM Midnight Black Enamel Freestanding Cast Shell
FSNVCSKG Green Enamel Freestanding Cast Shell
B7 Riser Kits
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the trim.
4. Install the riser at the bottom of the trim. (Fig. 57)
5. Fasten the trim with the same two (2) screws re moved in Step 3.
NOTE: The riser kit should only be used with the RHEBSL & RHEBXL trim.
-
Riser Trim Dimensions
Length A Height B Depth C
RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm) RHER2-Riser 2" 42" (1067mm) 2" (50.9mm) 2.58" (65.6mm)
RHER5-Riser 5" 42" (1067mm) 5" (127.9mm) 2.58" (65.6mm)
B8 Arch Door Kits
HEADKA Antique Brass Arch Door HEADKP Polished Brass Arch Door
C Trim Options for RHE42
C1 RHE42SSP and RHE42LP Trims
For use with RHEDV42
RHE42SSP Small surround, black with thin polished
brass edge RHE42LP Large polished brass edge (to be used
with RHE42SSP)
Trim Assembly
RHE42SSP
1. Install trim channels (left and right sides). Use two (2) screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back side.
3. Install the trim top deflector. Use two (2) screws to fasten it. (Fig. 58)
4. Remove ALL plastic protective covering from brass trim.
Side View
Riser Decorative Trim
FP1276
Fig. 57 RHEBSL, RHEBXL trim kit.
34
Trim Kit
Trim Top Deflector
Trim Frame Top
FP1261a
Fig. 58 Trim top deflector.
Section
RHE42LP
To install the kit you do not have to remove any piece of brass, you just add the external pieces.
Remove the frame trim from the unit if it is already installed.
10000836
Page 35
Vermont Castings, Majestic Products RHE Natural Vent Insert
3
2
3
1
5
5
4
7
1. Install trim channels (left and right sides) by remov­ing the two (2) screws that hold the side brass trim and put them back to hold both parts.
2. Slide on the trim top channel and fasten it from the back side.
3. Remove the two (2) screws that hold the top brass trim.
4. Install the two (2) brackets to the studs in the bottom of the top channel. Use the nuts supplied with the kit.
5. Reinstall the two (2) screws to hold the top trim channel.
A flat louvre kit OR a bay window kit need to be chosen to complete the installation.
RHE42SSP & RHE42LP Replacement Parts
C2 RHE42FP Trim
For use with RHEDV42
RHE42FP Flat face louvres with polished window brass trim
Trim Assembly
1. Remove the front glass (Refer to "Glass Frame Re­moval" section).
2. Install top and bottom brass trim (Fig. 59 & Fig. 60) Use the shortest black screw.
4. Install bottom decorative plate by simply sliding it under the unit. No fastening is required for this in­stallation. (Fig. 61) Be sure to remove the protective plastic cover from the trim.
5. Install the bottom louvre assembly by fastening the hinges with four (4) screws to the pre-punched holes in the cabinet.
6. Re-install the front glass.
7. Install the top louvre assembly by using the hooks to hang it in place.
Trim Top
Screws
FP1297
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
Glass Frame
IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part
Fig. 59 Install support window trim channel and top and bottom brass trim.
Trim Bottom
FP1295
number;
Key Description RHE42SSP RHE42LP
1 Frame Trim Kit (Metallic Black) 10000931 -
2 Trim Top Channel 57508 ­ 3 Trim Side Channel 57509 ­ 4 Trim Top Channel - 57511 5 Trim Side Channel - 57507 6 Fasteners Package
(Not Shown) 54618 ­ 7 Trim Top Deflector 10000912 -
(1) LP trim to be used with SSP trim.
SSP trim dimensions are for openings smaller than 30³⁄₄" H x 42⁷⁄₈"W (781mm x 1089mm)
LP trim dimensions are for openings smaller than 33³⁄₁₆"H x 48"W (846mm x 1225mm)
(1)
Louvre
NOTE: Position brass trim top as shown (small end up) to prevent heat discoloration.
Glass Frame
FP1291
Fig. 60 Position brass trim to with small end up.
10000836
35
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Vermont Castings, Majestic Products RHE Natural Vent Insert
1
2
3
4
6
5
For use with RHEDV42
RHE42BTKP Bay window with polished brass trim
Bottom Decorative Plate
1. Reposition controls.
FP1292
Fig. 61 Slide bottom decorative plate under unit floor.
RHE42FP Replacement Parts
FP1296
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
a. Remove the Fan Speed Control Box. (Fig. 62) b. Attach the Fan Speed Control Box to the Bracket
(Fig. 61) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c. Install the Control Knob Extensions onto the ap
propriate Control Valve Knobs. (Fig. 64)
2. Install the hanging brackets. (Fig. 65)
3. Install the two (2) ceramic pieces inside the bay window.
4. Install the bay window by hanging it onto the lower tabs of the hanging brackets. (Fig. 66)
5. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets. (Fig. 67)
6. Install brass trim to the steel frame. (Fig. 68)
C3 RHE42BTKP
Do not remove existing glass with frame.
Trim Assembly
-
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those
shown in Figure 64. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 64.
Key Description
1 Trim Window Top/Bottom 10000880 2 Plate Decorative Bottom 10000915 3 Top Louvre Assembly (Metallic Black) 10000929
4 Bottom Louvre Assembly (Metallic Black) 10000930
5 Hinge 52356 6 Hardware Package (Not Shown) 57916
36
RHE42FP
Fan Control Box
KT205
Fig. 62 Remove fan control box.
Fan Control Box
Extension Bracket
KT207
Fig. 63 Attach the control box to the bracket and install bracket into the cabinet.
10000836
Page 37
Vermont Castings, Majestic Products RHE Natural Vent Insert
HI
LO
1
2
8
4
15
16
5
10
9
11
12
13
6
7
3
14
Extension Knobs
KT204a
Fig. 64 Install the knob extensions. (RN/RP models Only)
Hanging Bracket
HE42BTKP Trim Replacement Parts
KT209a
Fig. 65 Hanging bracket alignment.
KT210
Fig. 66 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets.
KT211a
Fig. 67 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.
Fig. 68 Attach magnets and brass trim to the steel frame.
KT212a
10000836
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
ALL repair parts will be available from your local dealer. When ordering, always give the following information:
Model and serial number, part description with finish and part number.
Key Description HE42BTKP 1 Trim Window Top & Bottom
(w/magnets) 57576 2 Top Louvre Assembly (Metallic Black) 10000932 3 Bottom Louvre Assembly
(Metallic Black) 10000933 4 Control Door (Metallic Black) 10000934 5 Plate Decorative Bottom 57551 6 Hinge 52356 7 Glass Side 57405 8 Glass Front 57406 9 Ceramic Refractory Bay 10000854 10 Extension Knob On/Off
(only for RN/RP valves) 55163 11 Extension Knob Hi/Lo
(only for RN/RP valves) 55162 12 Bracket Hanging Bay Window 1409129 13 Bracket Extension Rheostat 1409146 14 Extension Knob Hi/Lo
(Honeywell Valve) 20000006 15 Extension Knob On/Off
(Honeywell Valve) 20000007 16 Extension Knob Piezo Ignitor
(Honeywell Valve) 20001427 17 Hardware Package (Not Shown) 10000928
37
Page 38
Vermont Castings, Majestic Products RHE Natural Vent Insert
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
The Vermont Castings, Majestic Products Company (hereinafter
referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The
Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment
can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur
and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and Vermont Castings, Majestic Products company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
Brass cleaners cannot be used. Mortar
• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings, Majestic product
• The warranties as outlined within this document do not apply to chimney components or other non Vermont Castings, Majestic accessories used in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
• The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
• This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of dampness
or condensation
c) Any damages to the fireplace, combustion chamber, heat exchanger
or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your Vermont Castings, Majestic product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
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