Lumen SB7160XX-BLK, SB7250XX-CHR, SB7160XX-CHR, SB7150FA-BLK, SB7150FA-CHR Installation Instructions Manual

7” LED sealed beam headlamp with switchback Halos and DRL

INSTALLATION

INSTRUCTIONS

For 2007 and newer Jeep Wrangler JK

SB7250XX-BLK, SB7250XX-CHR, SB7050BA-BLK, SB7060XX-BLK, SB7060XX-CHR, SB7160XX-CHR,

SB7160XX-BLK, SB7150F

SB7824XX-BLK, SB7824XX-CHR, SB7827XX-BLK

A-BLK, SB7150FA-CHR, SB7823XX-BLK, SB7822XX-BLK, SB7822XX-CHR,

These instructions may vary slightly among different model year Wranglers. They can
also be used as general guidelines for any year and model vehicle.

Caution

These instructions presume some automotive technical knowledge/repair experience. If you
are unfamiliar with basic automotive repair, please seek professional installation assistance.

These instructions are not intended to take the place of good workshop practices and common
sense. Improper repairs can lead to property damage or personal injury!

Tools and supplies needed:

Assortment of flat, Philips, and Torx screwdrivers;

12V test light or multimeter;

Wire cutters/strippers/crimpers;

Electrical wire and connectors as needed (see text);

Electric tape;

Plastic cable ties.

1

In the box:
Verify that you have 2 of each of the following, as shown in photo below:

7” sealed beam headlamp, with 3‐prong connector plus red and green switchback
halo wiring;

“LED Canbus” wire connector, with male 3‐prong plug on one end and female
3‐prong plug on other;

Headlamp “Plug‐n‐play” wire connector, with female 3‐prong plug on one end, and
plug to match vehicle headlight connector on other end.

Switchback Halo Wiring

H4 Bulb (3-Prong) Connector

H13 Bulb Connector

2

STEP 1: Removal of factory (existing) headlamps

The Jeep headlamp removal requires that the grille be removed first.

A

To remove the grille: open the hood; along the top of the grille where it meets the shroud,
remove all the plastic clips.

Circled are 3 of the clips to be taken out when removing the Jeep grille

Use philips and/or flat blade screwdrivers to remote clips (clip design may be differ on your vehicle)

B

Gently pull the top of the grille outward, away from the car. Reach down and release the parking
lamp bulbs and holders, by turning them a quarter-turn. Keep them attached to the wire
harness, and place them where they will not be damaged. (They can be left to hang in the
opening between the bumper and the body of the Jeep).

The parking light assembly has already been removed from its location in the grille (circled)

3

C

The bottom of the grille is held in place by clips. Gently pull on the bottom of the grille until the
clips disengage; remove the grille from the car and put aside in a safe place.

The bottom clips (circled) are disengaged by pulling at the bottom of the grille

D

To remove the headlamps:

a. Remove the metal bezel ring, which is held in place with 4 screws. Use a T‐15 Torx

bit/screwdriver.

The headlamp bezel is held in place with 4 Torx screws. Note the parking lamp still attached.

b. As the last screw is removed, hold onto the headlamp, as it could fall.
c. Remove the bulb from the assembly with a ¼ turn, remove the headlamp assembly from

the car and put it in a safe place. Unplug the factory harness from the bulb.

d. Proceed to Step 2, Method A or Method B.

4