Operating Instructions
Rescue Tools
Cutters
LS501EN, LS511EN, LS530EN
84150/1211-85 GB
Ausgabe 05.2006
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LS501EN |
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LS530EN |
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Control valve with star shape ring |
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Hydraulic cylinder |
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Handle |
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Protecting hose |
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Central bolt with selflocking nut |
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Cutter blades, resp. blade arm |
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Handle |
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Quick-connect plug |
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Hose, blue: |
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10Quick-connect socket
11Hose, red: Pressure
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LS511EN
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Content |
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Basic operation and designated use of the machine |
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Organizational measures |
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General safety instructions |
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Instructions for maintenance and service |
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Safety Instructions for Hydraulic Hoses |
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Intended use |
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Function and performance |
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Connection of the tool |
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Operation |
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Cutting |
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Dismantling of the device / Stop after operation |
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Maintenance |
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Repairs |
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Troubleshooting |
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Technical data |
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1Basic operation and designated use of the machine
1.1The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material property.
1.2The machine must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operation manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machine. Any functional disorders, especially those affecting the safety of the machine/ plant, should therefore be rectified immediately!
1.3The machine is exclusively designed for the use described in the operating manual. Using the machine for purposes other than those mentioned in the manual, such as driving and controlling other pneumatic systems, is considered contrary to its designated use. The manufacturer/supplier cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with the user.
Operating the machine within the limits of its designated use also involves observing the instructions set out in the operating manual and complying with the inspection and maintenance directives.
2Organizational measures
2.1The operating manual must always be at hand at the place of use of the machine!
2.2In addition to the operating instructions, observe and instruct the user in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection.
This also applies for wearing protective clothing, helmet with visor or goggles and protective gloves.
2.3In order to avoid innjuries, the machine must only be operated by a specially trained operator who has undergone a safety training.
2.4Observe all safety instructions and warnings attached to the machine. Make sure that safety instructions and warnings attached to the machine are always complete and perfectly legible.
2.5Never make any modifications, additions or conversions which might affect safety without the supplier's approval. This also applies to the installation and adjustment of safety devices and valves.
2.6Spare parts must comply with the technical requirements specified by the manufacturer. Spare parts from original equipment manufacturers can be relied to do so. It is only allowed to use original LUKAS spare parts of LUKAS system components.
2.8Adhere to prescribed intervals or those specified in the operating manual for routine checks and inspections.
2.9Make sure to dispose properly of packing material and dismounted parts!
3General safety instructions
3.1 In the event of malfunctions, stop the machine immediately and lock it. Have any defects rectified immediately.
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3.2Before starting up or setting the machine in motion and during operation of the machine make sure that nobody is at risk.
3.3Before transporting the machine always check that the accessories have been safely stowed away.
3.4Make sure that there is enough lighting during work.
3.5Avoid any operation that might be a risk to machine stability.
3.6Check the machine at least after every operation for obvious damage and defects. Report any changes (incl. changes in the machine’s working behaviour) to the competent organization / person immediately. If necessary, stop the machine immediately and lock it. All lines, hoses and screwed connections have to be checked for leaks and obvious damage. Repair damage immediately. Splashed oil may cause injury and fire.
3.7All safety equipment has to be checked for completeness and flawless condition: - instruction markings and warning signs (safety instructions)
- check safety cover (e.g. motor-safety covers, heat protection etc.) if they are available and if they are in good condition.
3.8Do not stress hoses mechanically (pulling, buckling etc.).
3.9When working in the vicinity of live components and cables, suitable precautions must be taken to avoid current conductions or high-voltage flashovers.
3.10During use of the tool, the creation of electrostatic charges which could result in sparking must be prevented.
3.11The tool should always be placed in such a way that its function and safety will not be impaired by strong external temperature influences.
4Instructions for maintenance and service
4.1For the execution of maintenance and service work, tools and workshop equipment adapted to the task on hand are absolutely indispensable.
Work on the hydraulic system must be carried out only by personnel having special knowledge and experience with hydraulic equipment.
4.2Before putting into operation clean the machine, especially connections and threaded unions, of any traces of oil, fuel or preservatives before carrying out maintenance/ repair. Never use aggressive detergents. Use lint-free cleaning rags and pay attention that the components are meticulously clean during reassembling after repair.
4.3During dismantling of machines it is necessary to collect the outrunning hydraulic liquids completely, so that they cannot reach the ground. They have to be disposed properly according to the instructions.
4.4Always tighten any screwed and thread connections that have been loosened during maintenance and repair. Observe the stipulated torques.
4.5Aggressive material (acid, lye, solvent, vapour) can damage the machine. It is necessary to clean the whole machine if it must be exceptionally operated under such conditions or gets into touch with these materials. Additionally, the machine must be checked as described under 3.6.
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5Safety Instructions for Hydraulic Hoses
A T T E N T I O N !
-by no means the hose must be exposed to brake fluid as this fluid will destroy outer layer of hose
-do not expose the hose to any of the following aggressive fluids:
•acid, lye or solvent
•alcohol and fuel
•battery and automatic transmission fluid
•phosphate ester
Clean hose immediately with water and detergent when it was exposed to such fluids.
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