Louisiana Grills Tg300us, Tg300ssus Owner's Manual

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Pellet Grills
CS TG 300 CS TG 300 ss
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“Please read the entire manual before installation and use of this pellet fuel-burning appliance.
Failure to follow these instructions could result in property damage, bodily injury or even death
Contact local building or fire officials about restrictions and installation inspections requirements in your area.
www.louisiana-grills.com
.”
1-877-303-3134
Customer Service
Dangers & Warnings
“A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS
PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.”
WARNING:
DO NOT place the “TAILGATE” model directly on a combustible surface, such as a wooden picnic table or rubber truck bed. There must be a Non-combustible surface between the grill and a combustible surface.
x Keep the entire grill a minimum 12 inches, or a safe distance, from all combustibles.
x Do not install or operate grill under a combustible ceiling or overhang.
x Do not enlarge burn grate orifices, igniter holes or burn pots
x Country Smokers should be cleaned and maintained on a regular basis
x After a period of storage, and/or non-use, the Louisiana Country Smoker should be checked for burn grate
obstructions, foreign objects both inside the grill and the hopper, and air blockage, before use. See instructions in this manual for correct procedures
x Do not put a barbeque cover or anything flammable on, or in the storage space area under the barbeque.
x Children should never use your Country Smoker barbeque while unattended. Accessible parts of the barbeque may
be very hot. Keep young children away while it is in use.
x Do not use lava rock, wood chucks or charcoal in your Country Smoker.
x Do not use accessories not specified for use with this appliance
x Never lean over open grill or place hands or fingers on the front edge of the cooking box or in the hopper.
x Should a grease fire occur, turn “Off” the control and leave lid closed until the fire is out. DO NOT unplug the power
cord. DO NOT throw water on it. DO NOT try to smother the fire.
WARNING:
DO NOT transport your “Country Smoker” while operating or while the grill is HOT. Make sure the fire is completely out and that the grill is completely “Cool to the Touch”
x DO NOT use your grill in the rain or around any water source.
x Always unplug the grill before performing any service or maintenance .
x If the Country Smoker is stored outside during the rainy season or seasons of high humidity, care should be taken to
insure that water does not get into the pellet hopper. Wood pellets, when wet or exposed to high humidity, expand greatly, break apart, and could jam the feed system.
x Disposal of ashes— Ashes should be placed in a metal container with a tight-fitting lid. The closed container of
ashes should be placed on a non-combustible floor or on the ground, well away from ALL combustible materials, pending final disposal. When ashes are disposed by burial in soil or otherwise locally dispersed, they should be re­tained in the closed container until all cinders have thoroughly cooled.
It is a highly recommended practice to always go through the basic SET-UP Procedures after every 1 to 2 cooking's. This will ensure proper ignition, heat output and many happy grilling
experiences.
Dangers & Warnings
WARNING:
DO NOT over-fire your “Country Smoker”. Improper Use Can Cause Uncontrolled Fire.
FUEL—WOOD PELLETS
This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of
x
fuel burned in this appliance will void the warranty and safety listing.
x Use only all natural wood pellets, designed for burning in grills.
x Do not us fuel labeled as having additives.
x At this time of printing, there is no “Standard” for BBQ wood pellets, although most pellet mills do use the same
standards used to make “Home Heating” wood pellets. Further information on this “Standard” can be found at www.pelletheat.org or the Pellet Fuel Institute.
x Check with your local dealer on the quality of pellets in your area and for information on what can be expected from
various brands.
x NOTE: Since Dansons Inc. has no control over the quality of pellets, that you use, we assume no liability caused by
the quality of fuel used.
CREOSOTE
Do Not operate the appliance if the flame becomes dark and sooty or if the burngrate overfills with pellets. Push the
x
OFF touch pad, let the appliance cool completely, and then inspect the unit. Soot or Creosote may accumulate in the main barrel and along any air leakage or exhaust areas when the appliance is operated under incorrect conditions, such as incorrect burn grate position, blockage of the combustion fan, failure to clean and maintain the burn area, etc.
x Soot or creosote is formed when pellets are burned without the correct amount of air to fuel. or incomplete combustion,
thus producing a tar like substance and other organic vapours that combine with expelled moisture. The smoke will have a black color to it and the residue left behind on surfaces, will also be black in color.
x When ignited, this creosote makes an extremely hot and out of control fire, similar to a grease fire.
x If creosote has formed within the unit; allow the unit to warm up at a LOW temperature, turn OFF the appliance, then
wipe out any formation with a hand towel. Creosote is similar to tar, when warmed it will begin to run, become like liquid, and is easier to clean in this state.
x Should a grease or creosote fire occurs, turn “Off” the control and leave lid closed until the fire is out. DO NOT unplug
the power cord.
WARNING:
IF A UNCONTROLLED FIRE DOES OCCURE: CALL FIRE DEPARTMENT. DO NOT: try to move appliance, try to smother the fire, or put water on the fire.
CARBON MONOXIDE: “The Silent Killer”
FOLLOW THESE GUIDELINES TO PREVENT THIS COLORLESS, ODORLESS GAS FROM POISONING YOU, YOUR FAMILY OR OTHERS:
x Know the symptoms of carbon monoxide poisoning: Headaches, Dizziness, Weakness, Nausea, Vomiting, Sleepiness,
and Confusion. Carbon Monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in loss of consciousness and death.
x See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance Carbon
monoxide poisoning, which can easily be mistaken for a cold or flu, it often detected to late.
x Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
x Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people
with blood or circulatory system problems, such as anemia, or heart disease.
Dear “Country Smoker” Wood Pellet Barbecue Owner:
Thank you for choosing to purchase a “Louisiana Grill Country Smoker” wood pellet smoking’ grill.
Cooking with your Louisiana Wood Pellet Grill is about to bring you full circle from the days of the caveman when cooking outdoors with wood was a necessity, to cooking indoors in your modern kitchen and now back to the great outdoors and that savory wood flavor.
Think of your Louisiana Grill as an extra stove available to bake, roast, grill, sear and smoke food. Anything that can be done in your indoor kitchen can be done on your grill.
Barbecuing is a culture all on its own. Barbecuing provides a form of entertainment, which is relaxed and casual. Your meals can be completely cooked outdoors and the chef is one of the crowd. Keep it simple, be creative, and have some fun.
We’d like to take this opportunity to pass on a few important tips concerning grilling with wood pellets.
x Initial set-up of your “Louisiana Grill” is the most important step to ensure the efficient and satisfactory
operation of your barbecue for many years to come.
x Be diligent in your cleaning and maintenance program. Taking care of your grill will add years of life and
keep it looking great.
x Use only all natural wood pellets designed to burn in pellet grills. x Ensure your pellet fuel stays moisture free. Open bags of fuel should be stored in an airtight container and
empty the hopper if you are not using the grill over longer periods.
Our loyal staff, valued customers, friends and our loving families have all contributed recipes to our cookbook. We have tried to include a broad range of cuisines and styles, starting with Mom’s Great Home Cooking and many, many, many, catering and entertaining experiences to current classics and new soon to be classics.
WE WANT YOU!
If you are interested in contributing a family favourite or competition winner, or any recipe, (especially if it contains bacon) please share it with us. Fax: 1-877-303-3135, Web www.louisiana-grills.com or Snail Mail: to the address below.
Now go, fill up the hopper, light up that grill and get ready to SAVOR THE FLAVOR!
Again, we want to say THANK-YOU for your purchase
Staff and Management Dansons Inc.
CAUTION! be prepared for never ending compliments.
COPYRIGHT NOTICE
Copyright 2012, All rights reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form
or by any means without the expressed written permission of,
14608—134th Ave., Edmonton, AB, Canada T5L 4T4
, Email: sales@dansons.com
Dansons Inc.
Contents
DANGERS & WARNINGS 2
S
AFETY TESTING 6
U
NPACKING YOUR COUNTRY SMOKER 6
ASSEMBLY INSTRUCTIONS
WHEELS & LEVELERS 8
ERIES 3 HOPPER ASSEMBLY 9
S
B
URN POT, IGNITER 10
LAVOR GUARD, HANDLE, THERMOMETER 11
F
G
RIDS, BUCKET & POWER 12
KNOWLEDGE IS POWER
HOW YOUR COUNTRY SMOKER WORKS 13
PECS 14
S
A
RCHED FLAVOR GUARD 15
GNITER 15
I
B
URN POT & BURN GRATE 15
UGER FEED 15
A
L
OUISIANA GRILLS DELUXE CONTROL 16
OPPER 17
H
P
OWDER COAT FINISH 17
OOKING GRIDS 17
C
G
REASE BUCKET 17
BOUT WOOD PELLETS 18
A
OPERATION
SET-UP PROCEDURE 19
ETTING STARTED 20
G
L
IGHTING - AUTOMATIC 22
IGHTING - MANUAL 23
L
S
HUTTING OFF YOUR SMOKER 24
MAINTENANCE
GRILLING TIPS AND TECHNIQUES
27
24
TROUBLE SHOOTING
PARTS LIST
LIMITED WARRANTY
30
33
34
Opening the top of the shipping crate
Quality Control Checklist (diagram B)
Removing the Country Smoker (diagram C)
Safety Testing
In accordance with the procedures and specifications listed in UL SUBJECT 2728-2009 “PELLET FUEL COOKING APPLIANCES” AND ULC/ORD C 1482-M90 “SPACE HEATERS FOR USE WITH PARTICULATE SOLID FUELS” . The Dansons Inc. pellet cooking appliance has been independently tested and listed by INTERTEK (an accredited testing laboratory) to UL, ULC and CSA standards.
The Safety Listing Label is located on the rear panel of the hopper. Please read this label as well as the label found attached to the inside lid of the hopper, carefully. It contains important information about installation and operation of your pellet cooking appliance.
Unpacking Your Country Smoker
IMPORTANT NOTICE
* Be sure to inspect the entire grill after removing the protective shipping carton. * Report any damage to your local dealer immediately. * Shipping damage is not covered under warranty.
When you opened the top of the protective shipping carton you found the unit covered in a protective cover bag, 2 protective Styrofoam fillers and a “Quality Control Checklist”.
WARNING! Please discard the plastic bag properly and in a timely
matter, as it can be dangerous and can lead to suffocation.
Tip !
Staple your “Quality Control Checklist” to the inside of this Owners Manual
The team at Louisiana Grills take pride in what we manufacture and sell. This checklist is our way of ensuring every Country Smoker we make is complete when you open it.
It also contains the Model and Serial Number you will need when you communicate with your local Authorizer Louisiana Grill Dealer or Dansons.
The protective cardboard shipping crate makes the perfect protective material while assembling your Country Smoker.
Using a sharp utility knife, simply cut carefully down both sides of the front of the box, from top to bottom. This will give you easy access to re­move the contents from inside of the grill and to remove the entire smoker.
A
B
C
Unpacking Your Country Smoker
When you open your smoker/grill, please ensure you have and can identify all the following parts:
NOTE: Numbers following parts
names throughout this manual refer to
Items found in the box
1. Burn Pot— Installed and sealed
2. Burn Grate—Stainless Steel
3. Arched Flavor Guard
4. Series 3 Hopper w / igniter
Optional Grease Bucket
6. Handle Assembly
1pc. Stainless Steel Handle
7. Porcelain Cooking Grid 19.5 x 14.5
1
Items found in the parts bag
6. Handle Assembly
Felt Washers X 2
7/16” x 1/2” Bolts X 2
LG Hood thermometer
7
2
3
6
11
Printed Material
Owners Manual
Cooking Guide—40 page
Tech Support Page
4
10
9
5
Assembly Instruction
A
INSTALLING THE OPTIONAL CART KIT
Parts Included:
2Screw-On Leg Levellers
2 Wheel Assemblies
wheel, axle, fender washer, and #3 hitch pin clip
Tools Required:
5/16” Hex Nut Socket and driver
Installation:
Step 1 Attach legs to bottom shelf (diagram A)
The bottom portion of each leg has a threaded plate installed to allow for either the leg levelers or optional caster kit (see options in rear of this manual ) to be installed.
x To ease installation, assemble leg components and shelf upside down. x Using a 5/16” hex head socket and driver, install 4 of the supplied
screws into each leg, to secure each leg to the shelving unit.
x Ensure that the shelf is facing with the flat surface facing downwards
toward your working surface.
4 Legs 1 Bottom Shelf
Step 2 Install leg levelers: (diagram B)
x
Install the levelers on legs #1 and #2 (diagram A)
x Turn each of the leg levelers in a clockwise direction into the bottom leg
plate. Turn approximately 1/2 way in.
Step 3 Install the wheel assemblies (diagram C)
x
Install the wheel assemblies on legs 3 & 4 (diagram A)
x Insert the axle through the wheel and leg assembly
The wheel should be on the outside edge of the assembly, next the leg and then finally the fender washer.
x Insert the hitch pin clip through the hole found at the end of the axel.
B
C
Assembly Instruction
INSTALLING THE OPTIONAL CART KIT ...CON’T
Step 4 Attaching the Country Smoker: (diagram D)
x Ensure that when you install the Smoker onto the
tailgate cart that the leveling legs are on the hopper end of the grill. This will give stability to completed unit.
x Carefully lift the TG300 Tailgater up and unto the
leg assembly. The smoker legs will slide down and over the leg assembly .
A
x Starting at one leg:
Line up the pre-drilled screw holes both on the leg and on the side of the smoker.
Using a 5/16” hex head socket and driver, install 2 of the supplied screws to secure the leg to the Smoker.
When one leg is complete, continue the same steps On the remaining 3 legs.
NOTE: You may want to place a piece of tape onto the socket end to help protect the powder coat finish from scratching.
B
Assembly Instructions
Diagram B
POSITIONING THE BURN GRATE:
Tip ! The placement of the burn pot and burn grate is VITAL to a happy and
full range cooking experience!
Confirm the positioning of the Burn Pot
x
Confirm that the back of the burn pot has been pushed tight, into the
hopper and against the end wall of the grill ( A & B).
x Confirm that the burn pot has been sealed with high temp caulking
around the inside of the barrel end.
Diagram A
A
B
Install the Burn Grate
x The larger lip of the grate installs under the pellet drop chute. (A) x The front lip of the burn grate should be sitting flush along the top of the burn pot . (C) x The bend at the rear of the grate should also being sitting tight to the back of the burn pot. (B)
B
A
POSITIONING THE IGNITER:
Confirm the positioning of the Igniter Diagram C
It is extremely important to have the igniter and the igniter hole in the burn grate line-up.
The burn grate should not be sitting on top of the igniter or the hot rod.
It may be necessary to remove the burn grate, then gently holding onto the igniter assembly, gently lift or lower the Igniter until it lines up properly.
C
Assembly Instructions
INSTALLING AND COVERING THE “ARCHED FLAVOR GUARD”:
x To ensure proper height, the bottom of the mounting bracket (B) should not be within the pellet drop chute area. If you do need to adjust the bracket, loosen off the 2(two) phillips screws, lift the bracket and re-tighten the screws.
x
To aid in cleaning you may take heavy-duty aluminum foil and line
your Arched Flavor Guard (A). Using a right to left motion, cover the plate with a sheet of foil long enough to wrap up and under each end of the plate. Ensure the foil is snug against the angled edges of the plate.
x
Take the Arched Flavor Guard and hold it so that the end with the
cut out is in your left hand. The plate then clips easily over the adjustable mounting bracket.
INSTALLING THE HANDLE:
Tools Required:
7/16” Driver Cordless Drill
7/16” Wrench
B
A
Installation:
x Insert one bolt through the hole provided in the barrel
hood.
x Install the felt washer on the bolt end sticking through
the barrel.
x Hand thread and tighten this bolt to one of the ends of
the one piece stainless steel handle. .
x Follow the same procedure to secure the other end of the handle to the barrel.
x
Using a 7/16” wrench firmly tighten both bolts until handle feels firm.
CAUTION! DO NOT OVERTIGHTEN! Only a snug fit is required.
INSTALLING THE THERMOMETER:
The thermometer comes complete with its own threaded nut
already installed on the thermometer.
x
Simply spin off the threaded nut, and insert the
thermometer through the hole provided in the top of the hood, x Then firmly hand tighten the nut back onto the thermometer.
Handle Metal Washer
Felt
Metal Washer & Bolt
Bolt
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