Lotus Evora 2009 User Manual
&
EVORA SERVICE PARTS LIST
Updated 17th August 2012
Technical Publications., Lotus Cars Ltd, Hethel, Norwich, Norfolk, NR14 8EZ. England.
Lotus Cars 2009 Part Number A132T0325J
Tel: +44 (0)1953 608000 www.lotuscars.com
FOREWORD
This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus
policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.
Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept
liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights.
USE OF THE PARTS LIST
This parts list covers the Evora range, 2009 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes
use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the
applicable parts list section.
PART NUMBERS
Part numbers used in this publication are in the format as follows:
Modification Functional Supply Route
Identifier Group (internal use)
A 132 B 1234 F
Vehicle/Engine Type Part Serial
Number of First Usage Number
Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable
- refer to the remarks and option columns.
Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used.
026, 036, 045, 500....Elan
050....Elan+2
046, 054, 065, 074....Europa
075....Elite S1
076....Eclat S1
079....Esprit S1/S2/S2.2
082....Esprit Turbo
083....Elite S2
084....Eclat S2
085....Esprit S3
089....Excel
100....Elan 1990
111....Elise
340....340R
117....Elise 2 (Rover)
120....Elise111R
121....Elise USA
122....Exige 2
123....Exige USA
124....Europa 2006
127....2-Eleven
128....Exige S (euro)
129....Exige S (fed)
131....Elise S (1ZZ)
132....Evora
907....4 cyl. 2.0 NA
910....4 cyl. 2.2 turbo
912....4 cyl. 2.2 NA
920....4 cyl. 2.0 turbo
918....V8 3.5 turbo
Functional Group: A single letter indicating the functional area of the parts first use
A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim
B = Body F = Transmission K = Cooling Q = Clutch V = Soft Trim
C = Front Suspension G = Wheels & Tyres L = Fuel System R = Final Drive W = Standard Fixings
D = Rear Suspension H = Steering M = Electrics S = Exhaust
3##1#(#
*5
VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
1234
Updated 15th March 2012
The Vehicle Identification Number (V.I.N.) is stamped on the chassis on the right hand front seat support crossmember, viewable beneath the rear carpet, and is
also printed on a label stuck to the tank bay behind the driver’s seat. The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder
block, adjacent to the clutch housing.
Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by
V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed during
the car’s life.
The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes
and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted.
Assembly
Plant
H = Hethel
Manufacturer
Identifier Code
Vehicle Type
122 = Evora
S C C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Check
Digit
B = Shah
Alam
Model
4 = Evora
Eagle Intro VIN 3
T = 2GR-FE
C= dual S.I.R.
+ active belts
V.I.N. LABEL
Model Year
9= 2009
A= 2010
B= 2011
C= 2012
ENGINE NUMBER Eagle eng no
Eagle Intro VIN
A = LHD Federal
B= LHD Canada
C = RHD Other
D = LHD Other
N = RHD A/C
P = LHD A/C
V.I.N. ON
CHASSIS
Serial
Number
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Updated 2nd September 2010
Engine
T = 2GR-FE 206 kW
S = 2GR-FE 257 kW
MODEL HISTORY MILESTONES
Evora Introduction:
First deliveries commence June 2009 at ‘09 VIN serial number 0721.
Federal Evora Introduction: March 2010
VIN character 12 = A; from VIN number AH_10716.
Differences when compared with ROW Evora include:
Different driver and passenger airbags, driver and passenger seats, ABS module
incorporates ESP (Electronic Stability Control). Foam inserts behind front and rear
bumpers and the addition of side marker lamps. Emergency interior release handle
for tailgate.
Electrical Sirus satellite system available with ‘Tech Pack’
Evora S (Supercharged) new features for base Evora (Non-USA): December
2010
VIN character 7 = S indicates supercharged engines from ‘11MY VIN
BH_11178
S updates only
Engine (S only): Harrop HTV1320 supercharger fitted with higher flow fuel injectors, uprated fuel pump, revised spark plugs.
Exhaust system: incorporates an exhaust silencer flap operated by an integrally
mounted vacuum by-pass valve.
Cooling: fitted with twin front mounted air/oil coolers,
Body (S only): door mirror covers painted Phantom Black (Lotus code B123) as
standard. Rear undertray: Additional integral underside air scoop used in conjunction
with existing NACA ducts. New diffuser panel to accommodate distinctive diffuser
finisher and tri-oval tailpipe silencer. Addition of the ‘S’ logo to the existing Evora rear
bumper badge, Front intake grilles: Front bumper side intake grilles revised and blanking plates removed to allow airflow to the oil coolers.
Brakes (all models): revised ABS module incorporating electronic stability control
(also refered to as Lotus DPM). Cross drilled brake discs and black painted callipers
fitted to supercharged models as standard.
Suspension: front lower wishbones revised (S only). Front upper wishbones
revised (all models). Rear suspension: both upper and lower wishbones revised and
rear anti-roll bar diameter increased (S only).
Wheels & tyres: Optional Front 19” Rear 20” Forged alloy Diamond Cut “Design”
fitted wheels with Bespoke Pirelli P-Zero Corsa tyres with specially formulated compound identified with an LS marking on sidewall.
Transmission (S only): sports ratio gearbox fitted as standard, lightweight low
inertia flywheel and heavy duty clutch (S only). Revised pedal box and clutch master
cylinder (all models). Clutch line damper in fluid line, inertia weights fitted to gearbox
crank lever selector, new low loss motion and low friction gearshift cables (all models).
Electrical (all models): heated front seats, interior tailgate release button, additonal
12V aux power socket in centre console.
Air bags (all models): Federal airbags and seats carried over to all markets and
referred to as ‘Global system’.
See TSB 2010/17 for further information.
Introduction of the Federal Evora S and specification enhancements carried
over to base Evora: May 2011
VIN character 7 indicates the engine specification.
T = naturally aspirated
S = supercharged
Evora S introduced at ’11MY VIN BHA11652
Base Evora enhancements introduced at ‘11MY BH_11178
New features and specifications similar to those of non-USA Evora S introduced
December 2010.
See Technical Service Bulletin TSB 2011/18 for further information
Introduction of the Evora IPS (Intelligent Precision Shift) Non USA: March
2011
Introduced from ‘11MY VIN BH_11746
Same vin characters as naturally aspirated Evora
Electrical: TCU (Transmission Control Unit) to control IPS transmission.
Transmission: 6 speed U660E conventional fluid filled automatic transmission and
torque converter assembly electronically controlled with shift by wire actuator.
Interior: Paddle shifters added to steering wheel, centre console fitted with PRND
selector.
Cooling: The same front mounted air/oil coolers used on the Evora ‘S’ for engine oil
cooling are now used to cool the transmission fluid with the sandwich plate/thermostat
assembly now mounted remotely to the rear bulkhead.
See TSB 2011/13 for further information.
Updated 23rd May 2012
Introduction of the ‘12 model year Evora range and S with IPS transmission
(Supercharged with Intelligent Precision Shift). (Non USA): August 2011
VIN character 10 = C Serial number restarts at 0001, common to all.
VIN character 7 indicates the engine specification.
T = naturally aspirated (Manual or IPS).
S = supercharged (Manual or S with IPS transmission) variants.
Body styling: Unchanged with the following exceptions: Door mirror covers: All supercharged models will retain Phantom Black painted covers (Lotus code C123 Cromax
Pro painting system) as standard. Exterior door handles: The chrome option has been
deleted with only body coloured options available. Diffuser panel: The diffuser panel
fitted to the supercharged manual vehicle is also fitted to the S with IPS transmission
option to accommodate distinctive diffuser finisher and tri-oval tailpipe silencer. Badges:
The ‘S’ logo will also be applied to the rear bumper on the S with IPS transmission
option. Front bumper: To accommodate the rationalisation of the engine and transmission oil cooler arrangements, the side intake apertures on the front bumper are
revised to accept new front grilles and inlet ducts. The grilles are now bolted to the
bumper with the corresponding LH/RH ducts located behind them being closed off if
an oil cooler is not required on that side. Rear lamp bezels: Supercharged vehicles
will have black bezels; naturally aspirated vehicles will continue to use the existing
chrome versions.
Seats: New leather seat colours are available dependant on interior pack option
selected (Base, Executive Premium or Sports Premium). Ebony black, Ivory white,
Venom red, Cognac brown, Imperial blue, Cocoa brown, Ash brown. Rear seats and
relevant interior trims are coloured to match.
Interior trims: A new colour (dark grey) introduced in addition to the current grey option, beige colour trim is deleted for ‘12 model year. Specific interior trims are coloured
black to denote ‘Supercharged’ variant.
In Car Entertainment: For specific markets the Alpine IVA-W520R 2 DIN Mobile Media
Station is replaced with the Pioneer AVIC-930BT 2 DIN head unit.
Exhaust: An exhaust silencer incorporating an EP (Engine Protection) valve is now
be fitted to all ‘12MY vehicles as standard equipment. Catalytic converters: The main/
under-floor catalytic converter is deleted and replaced with a link pipe.
Engine cooling: Oil cooling for both supercharged manual and IPS transmission vehicles
is rationalised with the fitment of only a single larger engine oil cooler mounted ahead
of RH front wheelarch. Transmission uid cooling: Both supercharged and naturally
aspirated IPS transmission vehicles is also rationalised with the fitment of a single
larger transmission fluid oil cooler mounted ahead of LH front wheel arch.
Brake and Power Assisted Steering pipes: fitted to the RH have been revised to allow
for the fitment of an additional cooler hose and revised cooler arrangement.
Manual Transmission: The standard ratio gearbox option is deleted for naturally aspirated vehicles, and the sports ratio gearbox is now fitted as standard.
Brake Discs: Cross drilled brake discs fitted to all supercharged models as standard
equipment. Brake Callipers: Red painted callipers replace the black coloured option
and are fitted as standard to all supercharged vehicles or included in the ‘Sports Pack’
option for naturally aspirated vehicles. Bare metal callipers are fitted as standard to
naturally aspirated vehicles.
Suspension Wishbones and rear anti-roll bars: ’12 model year IPS and S with IPS
transmission vehicles are fitted with the ‘S’ type wishbones and larger diameter rear
anti-roll bar. This will also be implemented as a production running change to naturally
aspirated manual vehicles at a later date.
Optional Wheels: New Front 19” Rear 20” Forged wheels are available in both Gloss
Black and Stealth Grey which are based on the 19”/20” alloy Diamond Cut designs
launched with the Evora S but without the machined faces which are now deleted.
See Technical Service Bulletin TSB 2011/25 for further details.
Introduction of the ‘12 MY Federal Evora range and S with IPS transmission
(Supercharged with Intelligent Precision Shift: February 2012
VIN character 10 = C Serial number starts at CH_10089
VIN character 7 indicates the engine specification.
T = naturally aspirated (Manual or IPS).
S = supercharged (Manual or S with IPS transmission) variants.
New features and specifications for ‘12MY Federal Evora are similar to those of ‘12MY
non-USA one major difference is that the main/under-floor catalytic converter is NOT
deleted or replaced with a link pipe.
See Technical Service Bulletin TSB 2012/02 for further details.
Updated 23rd May 2012
10.00 Body
Updated 22nd May 2012
13.29 Seat Belts, rear
10.01 Body: Front & Rear Clamshells & Fixings
10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
10.04 Crash Structures
10.09 Front Services Access Panels
10.11 Tailgate & Release Mechanism
10.13 Engine Compartment, Cover, Latch Mechanism
10.15 Door Shells, Beams, Hinges
10.17 Door Latch Mechanism
10.17a Door Latch Mechanism (Inteva)
10.23 Bumpers, Valences Spoilers & Aerofoils
10.25 Undertray & Diffuser
10.31 Towing Strut/ Hook
11.00 Glazing and Seals
11.01 Windscreen, Door Glass, Seals & Weather Strips
11.02 Door Window Lift Mechanism
12.00 Exterior Fittings
12.01 Wheelarch Liners
12.03 Grilles and Louvres
12.04 Roof Panel, Seals & Fixings
12.05 Decals, Badges & Protective Film
12.07 Licence Plate Mountings
12.09 Exterior Driving Mirrors
13.00 Seats & Seat Belts
13.01 Seat Runners
13.02 Seat Assemblies, front
13.19 Seat Assembly, rear
13.27 Seat Belts, front
14.00 Pedal Box & Fascia
14.01 Pedal Box, Pedals, Throttle Control
14.05 Fascia Structure & Supporting Hardware
14.12 Passenger Fascia: Glovebox Assembly
15.00 Interior Trim
15.05 Interior Driving Mirror & Sunvisors
15.07 'A' Pillar Interior Trim
15.09 'B' & 'C' Pillar Interior Trim.
15.11 Interior Trim & Stowage Provision
15.12 Interior Luggage Retention, Evora 2 seat
15.13 Front Door Trims
15.18 Interior Trim, Chassis Trim Panels
15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds
15.23 Luggage Compartment Stowage
15.24 Luggage Compartment Carpet
15.30 Carpeting & Mats
16.00 Sound Insulation
16.01 Passenger Compartment Sound Insulation
17.00 Electrical
17.01 Harnesses, Leads
17.03 Horn, Inertia Switch, Modules, Fuses & Relays
17.05 Interior Switches, Auxiliary Power Socket
17.06 Engine Management & Sensors
17.07 Instruments, Tell Tales, & Displays
17.09 Transmission Management & Sensors
17.11 Exterior Lamps, Except Headlamps
17.13 Headlamps
Date: 22-May-12 Function Code List: Page 1 of 3
17.17 Interior Lamps
Updated 22nd May 2012
17.21 Windscreen Wiper Motor, Wipers & Washers
17.27 In Car Entertainment
17.27a In Car Entertainment Fed
17.31 Battery, Clamps, & Cables
17.33 Security Alarm System, Parking Sensors & Camera
17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors
18.00 Heating, Ventilation, Air Conditioning
18.01 Heater/ Air Conditioning Assemblies, Housings
18.03 AC Components, Pipes, Hoses
18.05 Heater, Pipes, Hoses
18.09 Driver Operated Controls
18.12 AC/Heater Air Distribution Plenum
18.13 Air Trunking, Ducts & Ventilators
18.13a Air Trunking, Ducts & Face Level Vents
18.14 AC Air Recirculation System
19.00 Labels & Literature
19.01 Labels,Certificates, Literature etc.
19.03 Owner's Handbooks & Service Notes Manuals
30.00 Chassis
30.01 Chassis, Subframes
30.02 Seat Belt Mounting Frames, Stays
31.00 Suspension
31.01 Front Suspension, Incl. Hubs
31.03 Rear Suspension, Incl. Hubs
32.00 Steering
32.03 Power Steering unit, Reservoir, Plumbing
32.05 Upper Column, Steering Wheel
33.00 Brakes
33.01 Brake Discs, Calipers, & Parking Brake Assembly
33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
33.05 Parking Brake Mechanism
34.00 Wheels & Tyres
34.01 Wheels, Tyres & Valves
40.00 Engine
40.00 Engine Assemblies
40.01 Engine Block & Oil Pick up
40.01a Engine Mounts
40.02 Gaskets & Sealants, Top Overhaul Set
40.02a Gaskets & Sealants, Bottom Overhaul Set
40.03 Sump Assembly
40.05 Cylinder Head , Valves, Springs
40.07 Camshafts, Tappets, Cam Cover
40.08 Camshaft Drive Chain & Sprockets
40.09 Pistons, Con-rods, Liners
40.11 Crankshaft, Bearings, Flywheel
40.13 Water Pump Assembly, Thermostat
40.15 Lubrication System
40.17 Ignition System, Spark plugs & Plug Top Coils
40.19 Alternator and Starter Motor
40.21 Exhaust Manifold
40.23 AC Compressor
40.25 Power Steering Pump, Pulley, Mounts & Fixings
41.00 Belts and Pulleys
41.03 Auxiliary Drive Belts & Pulleys
Date: 22-May-12 Function Code List: Page 2 of 3
42.00 Induction Systems
Updated 22nd May 2012
42.01 Airboxes, Trunking & Air Filters
42.04 Throttle Body, Mechanism & IAC Valve
42.05 Fuel Injection System
42.07 Inlet Manifold, Plenum & gaskets
42.09 Supercharger
43.00 Emission Equipment
43.03 Vacuum System, Hoses, Pipes & Fittings
44.00 Fuel System
44.01 Fuel Tanks, Filler
44.03 Fuel Pump; Filter, Pipes
44.05 Charcoal Canister & Evaporative Loss System.
45.00 Exhaust
45.01 Exhaust System
45.05 Heatshields
46.00 Cooling
46.01 Engine Cooling System & Fan
46.03 Oil Cooler/Heat Exchanger & Pipes
46.05 Engine Bay Cooling, Ducts & Trunking
46.06 Twin Oil Cooler System Engine / Transmission
46.07 Single Oil Cooler System Engine
46.08 Single Oil Cooler System Transmission
47.05 Gearchange Mechanism, External
47.06 Gear Selector Mechanism, Internal
47.07 Gears, Shafts & Bearings
47.08 Torque Converter
47.11 Final Drive & Bearings
47.15 Driveshafts & Seals
60.00 Special tools
60.00 Special Tools
60.01 Tool Kit
60.01a Diagnostic Equipment
60.02 Special Tools
60.03 Fire Extinguisher, Gulf States
80.00 Bulk Items
80.20a Touch-in Paint Pencil Range
90.00 Special Editions
99.01 GP Edition
99.02 INDY Edition
47.00 Transmission
47.01 Clutch & Release Mechanism
47.02 Automatic Transmission
47.03 Transmission Assembly
47.04 Gearchange Mechanism, Auto
Date: 22-May-12 Function Code List: Page 3 of 3
1
Updated 22nd May 2012
28
20
15
21
8
26
24
8
27
22
22
15
5
7
6
7
15
15
17
29
30
25
2
9
18 8
4
9
8 12
13
14
23
19
9
3 9
8
31
32
10
11
10.01
16
Service Parts List
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Function Code: 10.01, Page: 1
Updated 22nd May 2012
Dep Part Description Part NumberRemarks Qty
01 Clamshell, front
02 Clamshell, rear
03 'A' Panel, LH
04 'A' Panel, RH
05 Nut, M8, flg., rear clamshell to roof
06 Nyloc Nut, M8, thin, rear clamshell to roof
07 Washer, M8 x 20 x 1.5 S/S, rear clamshell to roof
08 Screw, M6 x 20, hex. flg. hd., 'A' panel + clam. Fixing
09 Washer, flat, M6 x 18 x 1.0, 'A' panel fixing
10 Screw, M8 x 30, hex. flg. hd., rear clam. to subframe
11 Washer, flat, M8 x 25 x 1.5 S/Srear clam. to subframe
12 Screw, M6 x 16, hex. flg. hd., rear clam. to bodyside
13 Washer, flat, M6 x 25 x 1.4 S/S, rear clam. to bodyside
14 Neoprene Washer, rear clam. to bodyside
Option
A132B0008K
A132B0026K
A132B4007K
A132B4008K
A132W3006F
A907E6284F
A111W4176F
A132W5004F
A082W4018F
A132W5009F
B075W4021Z
A132W5003F
B075W4017Z
A111U6055F
1Primed
1Primed
1Primed
1Primed
2
2
4
10
8
8
8
2
2
2
15 Shim, 9 x 28 x 3, clamshell setting
15a Shim, 9 x 28 x 2, clamshell setting
15b Shim, 9 x 28 x 1 'C' type, clamshell setting
16 Nyloc Nut, M6, thin, rear clam. to bumper
A124B0255F
A124B0256F
A124B0257F
A907E6285F
As req.
As req.
As req.
6
Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Function Code: 10.01, Page: 2
Updated 22nd May 2012
Option
17 Washer, flat, M6 x 25 x 1.4 S/S, rear clam. to bumper
18 Nut, flg. M6, clamshell to subframe
19 Spirenut, M5, clamshell to bumper front
20 Screw, M6 x 20, hex. flg. hd., front clamshell fixing
21 Washer, flat, M6 x 18 x 1.6, front clamshell fixing
22 Bracket, front clamshell rear outer fixing
23 Screw, M6 x 20, hex. flg. hd., bracket to chassis
24 Infill Panel, front clamshell
25 Cover, HVAC pollen filter access
26 Plastic Fastener, infill to clamshell
27 Fir Tree Saddle, cable tie, infill to clamshell
27a Cable Tie, screenwash harness
28 Plastic Fastener, cover to clamshell
29 Film, water deflector
30 Protective Film
B075W4017Z
A121W3196F
B100W6372F
A132W5004F
A121W4196F
A132U0369F
A132W5004F
Mounts screenwash jet + hatch
buffers
Not illustrated, used with item 27 1
Supplied in sheets 1
C132U0310F
A132U0391F
A100W6481F
A082W6293F
A075W6038F
A100W6391F
A132U0466F
A132X0023F
6
4
4
2
2
2
4
1
1
1
1
1
1
31 Boot Access Panel
32 Screw M6 x 14 flg hd, access panel
A132B0121F
A116W5233F
1
6
12
Updated 16th July 2012
2
3
10
11
7
4
5
9
6
8
13
1
10.02
Service Parts List
Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
Function Code: 10.02, Page: 1
Updated 16th July 2012
Dep Part Description Part NumberRemarks Qty
01 Bodyside Assembly, LH
01a Bodyside Assembly, LH
02 Bodyside Assembly, RH
02a Bodyside Assembly, RH
03 Windscreen Frame Assembly
04 Rear Bulkhead Assembly
04a Rear Bulkhead Assembly
05 Access Panel, rear bulkhead
06 Gutter Panel, windscreen, LHD
06a Gutter Panel, windscreen, RHD
07 Seal, gutter to clamshell
08 Screw, button skt hd.m5 x 12 blk, gutter to frame
09 Bracket, support windscreen frame RHD
09a Bracket, support windscreen frame RHD
Additional fixings 1Auto (NA & S/Charged)
Option
A132B4031K
D132B4031K
A132B4032K
D132B4032K
A132B0039K
A132B0107J
A132B0186J
A132B0120F
B132U4357J
B132U4358J
A132U0390F
A132W5033F
C132B4098F
B132B4098F
1Primed
1Primed. MY12
1Primed
1Primed, MY12
1Primed
1
1
1
1
2
4
1S/Charged (man & auto)
1
09b Bracket, support windscreen frame LHD
09c Bracket, support windscreen frame LHD
10 Bracket, support windscreen frame RHD
11 Screw, M6 x20 flg hd. bracket to pedalbox
C132B4097F
B132B4097F
A132B0202F
A132W5004F
1S/Charged (man & auto)
1
1S/Charged (man & auto)
2
Dep Part Description Part NumberRemarks Qty
Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
Function Code: 10.02, Page: 2
Updated 16th July 2012
Option
12 Screw, M8 x20 flg hd. windscreen frame to bracket
13 Spacer, 4.6mm, windscreen frame to chassis
A132W5005F
A132U0225F
3
2
1
2
10.04
Dep Part Description Part NumberRemarks Qty
Function Code 10.04 Crash Structures
Function Code: 10.04, Page: 1
Option
01 Foam, side impact, side, LH
01a Foam, side impact, side, RH
02 Foam, side impact, door
C132B4073F
C132B4074F
B132B0050F
1
1
2
1
16
17
12 18
11
2
4 13
14
5
15
9 8
6
7
10
3
10.09
Service Parts List
Function Code 10.09 Front Services Access Panels
Function Code: 10.09, Page: 1
Updated 18th August 2011
Dep Part Description Part NumberRemarks Qty
01 Access Hatch, front
02 Hinge Assembly, front hatch
03 Striker Bolt Assembly
04 Collar, striker pin
05 Latch Assembly
06 Plate, latch mounting
07 Cable Assembly, hatch release
08 Lever, hatch release
09 Screw, M6 x 12, hex. flg. hd., latch plate to body
10 Nut, flg. M6, latch plate to body
11 Nut, flg. M8, striker to hatch
12 Nyloc Nut, flg, M5, hinge to hatch
13 Screw, M6 x 14, hex. flg. hd., latch to plate
14 Screw, M6 x 20, hex. flg. hd., lever to bracket
Option
A132B0013K
B132U0034F
A132U6051F
A132U0379F
A132U6088F
B132U0274F
A132U0370F
A132B6028F
A132W5010F
A117W3180F
A132W3006F
A132W3000F
A116W5233F
A132W5004F
1Primed
1
1
1
1
1
1
1
3
3
1
2
2
2
15 Nut, flg. M6, lever to bracket
16 Rubber Buffer, hatch stop
17 Screw, M6 x 30, hex. flg. hd., hatch stop
18 Nut, flg. M6, hatch stop
A117W3180F
X046B6113Z
A124W5294F
A117W3180F
2
2
2
2
23
Updated 18th August 2011
14
1
7
25 8
4 3
13 17
9
24
5 26
2 27 12
29
31
30
10
21
11
22
16
18
19 6
28
10.11
15
20
Service Parts List
Function Code 10.11 Tailgate & Release Mechanism
Function Code: 10.11, Page: 1
Updated 6th June 2012
Dep Part Description Part NumberRemarks Qty
01 Tailgate Assembly
02 Strut, assist, tailgate lifting
03 Latch, tailgate
04 Cover, latch tailgate
05 Striker Assembly, tailgate latching
06 Cover, latch striker assembly
07 Actuator, tailgate latch
08 Bracket, actuator
09 Cable, tailgate latch to actuator
10 Handle & Cable Assembly, tailgate release manual
11 Bracket, actuator cable abutment
12 Spring, torsion. latch actuator
13 Hinge Assembly, RH
14 Hinge Assembly, LH
Option
A132B0060J
C132B0058F
A132B0069F
B132U0063F
A132B0144F
B132U0250F
A132M6050F
B132M0080F
A132B0129F
B132B0156F
A132B0143F
A132B6030F
E132U4224F
E132U4223F
1Primed
2
1
1
1
1
1
1
1
1
1
1
1
1
15 Rubber Buffer, tailgate stop
16 Trim Assembly, tailgate, carpet
16a Trim Assembly, tailgate, black leather
16b Trim Assembly, tailgate, chestnut leather
A132U6049F
Includes fixings 1
Includes fixings 1
Includes fixings 1
A132U0175J
A132U0332J
A132U0347J
2
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Function Code: 10.11, Page: 2
Updated 6th June 2012
Option
16c Trim Assembly, tailgate, paprika leather
16d Trim Assembly, tailgate, oyster leather
16e Trim Assembly, tailgate, cocobolo leather
16g Trim Assembly, tailgate, ivory white leather To be confirmed 1MY12
16h Trim Assembly, tailgate, venom red leather To be confirmed 1MY12
16i Trim Assembly, tailgate, ash gray leather To be confirmed 1MY12
16j Trim Assembly, tailgate, cognac brown leather To be confirmed 1MY12
16k Trim Assembly, tailgate, cocoa brown leather To be confirmed 1MY12
16l Trim Assembly, tailgate, imperial blue leather To be confirmed 1MY12
17 Bolt, M8, special, hinge
18 Nyloc Nut, M8, flange, strut retention
19 Bracket, strut to body, LH
19a Bracket, strut to body, RH
20 Weather Seal, bootbox
21 Handle & Cable Assembly, emergency release, tailgate
latch
Includes fixings 1
Includes fixings 1
Includes fixings 1
A132U0348J
A132U0349J
A132U0749S
A132B6010F
A132W3017F
C132B4159F
C132B4160F
B132U0035F
A132B0180F
8
4
1
1
1
1USA/Canada
22 Fixing Tie, tailgate cable
23 Cable Tie, tailgate cable
24 Rotor, tailgate latch actuator, manual
25 Shim Hinge Stator Tailgate
26 Rotor, tailgate latch actuator
A132U6021F
A116K6020F
B132B0142F
A132U0352F
B132B0127F
3
3
1
4
1
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Function Code: 10.11, Page: 3
Updated 6th June 2012
Option
27 Washer, star
28 Firtree, tailgate trim assembly
29 Panel Baffle Tailgate Vent
30 Nut Nyloc M4, panel baffle
31 Washer FlatT M4 x 10 x 0.8, panel baffle
A124W6804F
A116U0201F
A132B0185F
A075W3049F
A075W4062F
1
7
1
4
4
3(5)250$1&(
Decal, see 12.05 3
2
1
6
4
7
5
10.13
Service Parts List
Function Code 10.13 Engine Compartment, Cover, Latch Mechanism
Function Code: 10.13, Page: 1
2010/01
Dep Part Description Part NumberRemarks Qty
01 Panel Assembly, engine bay cover
02 Latch, engine bay cover
03 Grille, engine bay cover
04 Cross-bar, engine bay cover support
05 Screw, M6 x 14, hex. flg. hd., cross-bar to rear stays
06 Screw, M5 x 16, hex. hd., latch to body
07 Sleeve, locating pins to cross-bar
Includes grille, latches, decal 1
Cut to length 30mm
Option
B132B0162J
A132B6033F
A132U0399F
A132A0366F
A116W5233F
A075W1085F
A132U6087V
2
1
1
3
2
1
Updated 22nd May 2012
15
2 10
5
6
11
3
4
8 7
13
14 2
3
12
9
10.15
Service Parts List
Function Code 10.15 Door Shells, Beams, Hinges
Function Code: 10.15, Page: 1
Updated 22nd May 2012
Dep Part Description Part NumberRemarks Qty
01 Door Assembly, LH
01a Door Assembly, LH
01b Door Assembly, RH
01c Door Assembly, RH
02 Hinge, door, LH
02a Hinge, door, RH
03 Shim, 5mm, hinge to chassis
04 Check, door opening
05 Screw, M10 x 35, hex. flg. hd, hinge to door
06 Screw, M10 x 35, hex. flg. hd., hinge to chassis
07 Gasket, door check
08 Screw, M8 x 20, hex. flg. hd., check to body
09 Nut, M6, flg, check to door
10 Washer, 7/16x7/8x13g
Doors with sill button 1Primed, up to vin CH_10629
Doors without sill button 1Primed, from vin CH_10630
Doors with sill button 1Primed, up to vin CH_10629
Doors without sill button 1Primed, from vin CH_10630
Option
A132B4071K
E132B4071K
A132B4072K
E132B4072K
A132B6001F
A132B6002F
A132B0108F
A132B6031F
A116W5247F
A116W5247F
A132B0173F
A120W5278F
A121W3196F
B120W4119F
2
2
4
2
4A132B6005F R/B
8A132B6010F R/B
2
2
4
4A120W4119F R/B, vin 11045
11 Door Curtain, self adhesive foam, LH
11a Door Curtain, self adhesive foam, RH
12 Door Curtain, self LH
Doors with sill button, also see
11.01
Doors with sill button, also see
11.01
Doors without sill button, also see
11.01
A132B4157F
A132B4158F
A132B4231F
1Up to vin CH_10629
1Up to vin CH_10629
1From vin CH_10630
Dep Part Description Part NumberRemarks Qty
Function Code 10.15 Door Shells, Beams, Hinges
Function Code: 10.15, Page: 2
Updated 22nd May 2012
Option
12a Door Curtain, self RH
13 Door Curtain Gasket LH
13a Door Curtain Gasket RH
14 Bighead M8x20 collar 32mm sq
15 Blanking Grommet
Doors without sill button, also see
11.01
Doors without sill button, also see
11.01
Doors without sill button, also see
11.01
Pull handle fixing 4
Right hand door 1
From vin CH_10630
A132B4232F
A132B4234F
A132B4233F
A132W8008F
A132B6055F
1From vin CH_10630
1
1From vin CH_10630
12
Updated 22nd May 2012
For Cars with door sill button
13
See 17.33
27
2
30
37
28
24
16
25
1
9
10 6 17
36
19 5
31
23
33
7
22
34
26
29
8
3
21
11
15 18
14
4
20
10.17
32
35
Service Parts List
Function Code 10.17 Door Latch Mechanism
Function Code: 10.17, Page: 1
Updated 22nd May 2012
Dep Part Description Part NumberRemarks Qty
01 Lock Set
02 Exterior Door Release Handle, chrome
02a Exterior Door Release Handle, no finish
03 Interior Door Release Handle, LH, chrome
03a Interior Door Release Handle, RH, chrome
03b Interior Door Release Handle, LH, piano black
03c Interior Door Release Handle, RH, piano black
03d Interior Door Release Handle, LH, turbo black (gray)
03e Interior Door Release Handle, RH, turbo black, (gray)
04 Latch Mechanism, LH
04a Latch Mechanism, RH
05 Striker, door latch
Need to order 2x Transmitter fobs
(see 17.33) and send A4-A-5304
Notification alarm/lock
replacement form to ASO
Option
B132H0017F
B132B0146F
A132B0171F
A132U4021F
A132U4022F
A132U4645F
A132U4646F
A132U4647F
A132U4648F
B132B4169J
B132B4170J
A124B0201F
1
2
2
1
1
1MY12 S/Charged
1MY12 S/Charged
1MY12 N/A
1MY12 N/A
1
1
2
06 Cable, door interior release
07 Shield, door latch security, LH
07a Shield, door latch security, RH
08 Clip, cable to release handle
09 Clip, rod to exterior release handle
C132B0123F
C132U4377F
C132U4378F
A082U6267F
A132B6034F
2
1
1
2
2
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