Lotus Evora 2009 User Manual

EVORA SERVICE PARTS LIST

Technical Publications., Lotus Cars Ltd, Hethel, Norwich, Norfolk, NR14 8EZ. England.

Tel: [phone] www.lotuscars.com

Lotus Cars 2009

Part Number A132T0325J

Updated 17th August 2012

FOREWORD

This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.

Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights.

USE OF THE PARTS LIST

This parts list covers the Evora range, 2009 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section.

PART NUMBERS

Part numbers used in this publication are in the format as follows:

Modification		Functional		Supply Route
Identifier		Group		(internal use)

A 132 B 1234 F

Vehicle/Engine Type		Part Serial
Number of First Usage		Number

Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks and option columns.

Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used.
026, 036, 045, 500....	Elan	079....	Esprit S1/S2/S2.2	089....	Excel	120....	Elise111R	127....	2-Eleven	907....	4 cyl. 2.0 NA
050....	Elan+2	082....	Esprit Turbo	100....	Elan 1990	121....	Elise USA	128....	Exige S (euro) 910....		4 cyl. 2.2 turbo
046, 054, 065, 074....	Europa	083....	Elite S2	111....	Elise	122....	Exige 2	129....	Exige S (fed)	912....	4 cyl. 2.2 NA
075....	Elite S1	084....	Eclat S2	340....	340R	123....	Exige USA	131....	Elise S (1ZZ)	920....	4 cyl. 2.0 turbo
076....	Eclat S1	085....	Esprit S3	117....	Elise 2 (Rover) 124....		Europa 2006 132....		Evora	918....	V8 3.5 turbo

Functional Group: A single letter indicating the functional area of the parts first use
A = Chassis	E = Engine	J = Brakes	P = Heater & AC	U = Hard Trim
B = Body	F = Transmission	K = Cooling	Q = Clutch	V = Soft Trim
C = Front Suspension	G = Wheels & Tyres	L = Fuel System	R = Final Drive	W = Standard Fixings
D = Rear Suspension	H = Steering	M = Electrics	S = Exhaust

VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER

The Vehicle Identification Number (V.I.N.) is stamped on the chassis on the right hand front seat support crossmember, viewable beneath the rear carpet, and is also printed on a label stuck to the tank bay behind the driver’s seat. The engine number is marked on a vertical patch at

block, adjacent to the clutch housing.

Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also

the car’s life.

The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted.

Assembly

Plant

H = Hethel

Manufacturer

Vehicle Type

Check

B = Shah

Model

Identifier Code

122 = Evora

Digit

Alam

4 = Evora

2345678901234 2345678901234S C C 2345678901234 23456789012341 2 3 2345678901234 234567890123

123		1234			2345678901234		234		234	1234		2345		234	123456789012345678
123		1234			2345678901234		234		234	1234		2345		234	123456789012345678
123		1234			2345678901234		234		234	1234		2345		234	123456789012345678
123		1234			2345678901234		234		234	1234		2345		234	123456789012345678
1234		12345			23456789012346 7 8		2349		23410	123411		234512		23413	12345678901234567814 15 16 17
123		23			2345678901234		234		234	1234		2345		234	2345678901234567

T = 2GR-FE		C= dual S.I.R.		Model Year		A = LHD Federal		Serial
		+ active belts		9= 2009		B= LHD Canada		Number
				A= 2010		C = RHD Other
				B= 2011		D = LHD Other
				C= 2012		N = RHD A/C
						P = LHD A/C

V.I.N. LABEL	V.I.N. ON
	CHASSIS

*5

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Eagle Intro VIN 3	Eagle Intro VIN	ENGINE NUMBER

Eagle eng no

Updated 15th March 2012

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S = 2GR-FE 257 kW

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Updated 2nd September 2010

MODEL HISTORY MILESTONES

Evora Introduction:

First deliveries commence June 2009 at ‘09 VIN serial number 0721.

Federal Evora Introduction: March 2010

VIN character 12 = A; from VIN number AH_10716. Differences when compared with ROW Evora include:

Different driver and passenger airbags, driver and passenger seats, ABS module incorporates ESP (Electronic Stability Control). Foam inserts behind front and rear bumpers and the addition of side marker lamps. Emergency interior release handle for tailgate.

Electrical Sirus satellite system available with ‘Tech Pack’

Evora S (Supercharged) new features for base Evora (Non-USA): December 2010

VIN character 7 = S indicates supercharged engines from ‘11MY VIN BH_11178

S updates only

Engine (S only): Harrop HTV1320 supercharger fitted with higher flow fuel injectors, uprated fuel pump, revised spark plugs.

Exhaust system: incorporates an exhaust silencer flap operated by an integrally mounted vacuum by-pass valve.

Cooling: fitted with twin front mounted air/oil coolers,

Body (S only): door mirror covers painted Phantom Black (Lotus code B123) as standard. Rear undertray: Additional integral underside air scoop used in conjunction with existing NACA ducts. New diffuser panel to accommodate distinctive diffuser finisher and tri-oval tailpipe silencer. Addition of the ‘S’ logo to the existing Evora rear bumper badge, Front intake grilles: Front bumper side intake grilles revised and blanking plates removed to allow airflow to the oil coolers.

Brakes (all models): revised ABS module incorporating electronic stability control (also refered to as Lotus DPM). Cross drilled brake discs and black painted callipers fitted to supercharged models as standard.

Suspension: front lower wishbones revised (S only). Front upper wishbones revised (all models). Rear suspension: both upper and lower wishbones revised and rear anti-roll bar diameter increased (S only).

Wheels & tyres: Optional Front 19” Rear 20” Forged alloy Diamond Cut “Design” fitted wheels with Bespoke Pirelli P-Zero Corsa tyres with specially formulated compound identified with an LS marking on sidewall.

Transmission (S only): sports ratio gearbox fitted as standard, lightweight low inertia flywheel and heavy duty clutch (S only). Revised pedal box and clutch master cylinder (all models). Clutch line damper in fluid line, inertia weights fitted to gearbox

crank lever selector, new low loss motion and low friction gearshift cables (all models).

Electrical (all models): heated front seats, interior tailgate release button, additonal 12V aux power socket in centre console.

Air bags (all models): Federal airbags and seats carried over to all markets and referred to as ‘Global system’.

See TSB 2010/17 for further information.

Introduction of the Federal Evora S and specification enhancements carried over to base Evora: May 2011

VIN character 7 indicates the engine specification. T = naturally aspirated

S = supercharged

Evora S introduced at ’11MY VIN BHA11652

Base Evora enhancements introduced at ‘11MY BH_11178

New features and specifications similar to those of non-USA Evora S introduced December 2010.

See Technical Service Bulletin TSB 2011/18 for further information

Introduction of the Evora IPS (Intelligent Precision Shift) Non USA: March 2011

Introduced from ‘11MY VIN BH_11746

Same vin characters as naturally aspirated Evora

Electrical: TCU (Transmission Control Unit) to control IPS transmission. Transmission: 6 speed U660E conventional fluid filled automatic transmission and

torque converter assembly electronically controlled with shift by wire actuator. Interior: Paddle shifters added to steering wheel, centre console fitted with PRND selector.

Cooling: The same front mounted air/oil coolers used on the Evora ‘S’ for engine oil cooling are now used to cool the transmission fluid with the sandwich plate/thermostat assembly now mounted remotely to the rear bulkhead.

See TSB 2011/13 for further information.

Updated 23rd May 2012

Introduction of the ‘12 model year Evora range and S with IPS transmission (Supercharged with Intelligent Precision Shift). (Non USA): August 2011

VIN character 10 = C Serial number restarts at 0001, common to all. VIN character 7 indicates the engine specification.

T = naturally aspirated (Manual or IPS).

S = supercharged (Manual or S with IPS transmission) variants.

Body styling: Unchanged with the following exceptions: Door mirror covers: All supercharged models will retain Phantom Black painted covers (Lotus code C123 Cromax Pro painting system) as standard. Exterior door handles: The chrome option has been deleted with only body coloured options available. Diffuser panel: The diffuser panel fitted to the supercharged manual vehicle is also fitted to the S with IPS transmission option to accommodate distinctive diffuser finisher and tri-oval tailpipe silencer. Badges: The ‘S’ logo will also be applied to the rear bumper on the S with IPS transmission option. Front bumper: To accommodate the rationalisation of the engine and transmission oil cooler arrangements, the side intake apertures on the front bumper are revised to accept new front grilles and inlet ducts. The grilles are now bolted to the bumper with the corresponding LH/RH ducts located behind them being closed off if an oil cooler is not required on that side. Rear lamp bezels: Supercharged vehicles will have black bezels; naturally aspirated vehicles will continue to use the existing chrome versions.

Seats: New leather seat colours are available dependant on interior pack option selected (Base, Executive Premium or Sports Premium). Ebony black, Ivory white, Venom red, Cognac brown, Imperial blue, Cocoa brown, Ash brown. Rear seats and relevant interior trims are coloured to match.

Interior trims: A new colour (dark grey) introduced in addition to the current grey option, beige colour trim is deleted for ‘12 model year. Specific interior trims are coloured black to denote ‘Supercharged’ variant.

In Car Entertainment: For specific markets the Alpine IVA-W520R 2 DIN Mobile Media Station is replaced with the Pioneer AVIC-930BT 2 DIN head unit.

Exhaust: An exhaust silencer incorporating an EP (Engine Protection) valve is now be fitted to all ‘12MY vehicles as standard equipment. Catalytic converters: The main/ under-floor catalytic converter is deleted and replaced with a link pipe.

Engine cooling: Oil cooling for both supercharged manual and IPS transmission vehicles is rationalised with the fitment of only a single larger engine oil cooler mounted ahead of RH front wheelarch. Transmission fluid cooling: Both supercharged and naturally aspirated IPS transmission vehicles is also rationalised with the fitment of a single larger transmission fluid oil cooler mounted ahead of LH front wheel arch.

Brake and Power Assisted Steering pipes: fitted to the RH have been revised to allow for the fitment of an additional cooler hose and revised cooler arrangement.

Manual Transmission: The standard ratio gearbox option is deleted for naturally aspirated vehicles, and the sports ratio gearbox is now fitted as standard.

Brake Discs: Cross drilled brake discs fitted to all supercharged models as standard equipment. Brake Callipers: Red painted callipers replace the black coloured option

and are fitted as standard to all supercharged vehicles or included in the ‘Sports Pack’ option for naturally aspirated vehicles. Bare metal callipers are fitted as standard to naturally aspirated vehicles.

Suspension Wishbones and rear anti-roll bars: ’12 model year IPS and S with IPS transmission vehicles are fitted with the ‘S’ type wishbones and larger diameter rear anti-roll bar. This will also be implemented as a production running change to naturally aspirated manual vehicles at a later date.

Optional Wheels: New Front 19” Rear 20” Forged wheels are available in both Gloss Black and Stealth Grey which are based on the 19”/20” alloy Diamond Cut designs launched with the Evora S but without the machined faces which are now deleted.

See Technical Service Bulletin TSB 2011/25 for further details.

Introduction of the ‘12 MY Federal Evora range and S with IPS transmission (Supercharged with Intelligent Precision Shift: February 2012

VIN character 10 = C Serial number starts at CH_10089 VIN character 7 indicates the engine specification.

T = naturally aspirated (Manual or IPS).

S = supercharged (Manual or S with IPS transmission) variants.

New features and specifications for ‘12MY Federal Evora are similar to those of ‘12MY non-USA one major difference is that the main/under-floor catalytic converter is NOT deleted or replaced with a link pipe.

See Technical Service Bulletin TSB 2012/02 for further details.

Updated 23rd May 2012

10.00Body

10.01Body: Front & Rear Clamshells & Fixings

10.02Body: Bodysides, Windscreen Frame & Rear Bulkhead

10.04Crash Structures

10.09Front Services Access Panels

10.11Tailgate & Release Mechanism

10.13Engine Compartment, Cover, Latch Mechanism

10.15Door Shells, Beams, Hinges

10.17 Door Latch Mechanism

10.17a Door Latch Mechanism (Inteva)

10.23Bumpers, Valences Spoilers & Aerofoils

10.25Undertray & Diffuser

10.31Towing Strut/ Hook

11.00Glazing and Seals

11.01Windscreen, Door Glass, Seals & Weather Strips

11.02Door Window Lift Mechanism

12.00Exterior Fittings

12.01Wheelarch Liners

12.03Grilles and Louvres

12.04Roof Panel, Seals & Fixings

12.05Decals, Badges & Protective Film

12.07Licence Plate Mountings

12.09Exterior Driving Mirrors

13.00Seats & Seat Belts

13.01Seat Runners

13.02Seat Assemblies, front

13.19Seat Assembly, rear

13.27Seat Belts, front

Date: 22-May-12

Function Code List: Page 1 of 3

13.29Seat Belts, rear

14.00Pedal Box & Fascia

14.01Pedal Box, Pedals, Throttle Control

14.05Fascia Structure & Supporting Hardware

14.12Passenger Fascia: Glovebox Assembly

15.00Interior Trim

15.05Interior Driving Mirror & Sunvisors

15.07'A' Pillar Interior Trim

15.09'B' & 'C' Pillar Interior Trim.

15.11Interior Trim & Stowage Provision

15.12Interior Luggage Retention, Evora 2 seat

15.13Front Door Trims

15.18Interior Trim, Chassis Trim Panels

15.19Centre Tunnel Trim, Gear Lever Gaiters/Shrouds

15.23Luggage Compartment Stowage

15.24Luggage Compartment Carpet

15.30Carpeting & Mats

16.00Sound Insulation

16.01Passenger Compartment Sound Insulation

17.00Electrical

17.01Harnesses, Leads

17.03Horn, Inertia Switch, Modules, Fuses & Relays

17.05Interior Switches, Auxiliary Power Socket

17.06Engine Management & Sensors

17.07Instruments, Tell Tales, & Displays

17.09Transmission Management & Sensors

17.11Exterior Lamps, Except Headlamps

17.13Headlamps

Updated 22nd May 2012

17.17Interior Lamps

17.21Windscreen Wiper Motor, Wipers & Washers

17.27 In Car Entertainment

17.27a In Car Entertainment Fed

17.31Battery, Clamps, & Cables

17.33Security Alarm System, Parking Sensors & Camera

17.35Other Electrical, SIR: Inflator Modules, DERM & Sensors

18.00Heating, Ventilation, Air Conditioning

18.01Heater/ Air Conditioning Assemblies, Housings

18.03AC Components, Pipes, Hoses

18.05Heater, Pipes, Hoses

18.09Driver Operated Controls

18.12AC/Heater Air Distribution Plenum

18.13Air Trunking, Ducts & Ventilators 18.13a Air Trunking, Ducts & Face Level Vents

18.14AC Air Recirculation System

19.00Labels & Literature

19.01Labels,Certificates, Literature etc.

19.03Owner's Handbooks & Service Notes Manuals

30.00Chassis

30.01Chassis, Subframes

30.02Seat Belt Mounting Frames, Stays

31.00Suspension

31.01Front Suspension, Incl. Hubs

31.03Rear Suspension, Incl. Hubs

32.00Steering

32.03Power Steering unit, Reservoir, Plumbing

Date: 22-May-12

Function Code List: Page 2 of 3

32.05Upper Column, Steering Wheel

33.00Brakes

33.01Brake Discs, Calipers, & Parking Brake Assembly

33.03Master Cylinder, Servo, ABS Controller, Pipes & Hoses

33.05Parking Brake Mechanism

34.00Wheels & Tyres

34.01Wheels, Tyres & Valves

40.00Engine

40.00Engine Assemblies

40.01 Engine Block & Oil Pick up

40.01a Engine Mounts

40.02 Gaskets & Sealants, Top Overhaul Set

40.02a Gaskets & Sealants, Bottom Overhaul Set

40.03Sump Assembly

40.05Cylinder Head , Valves, Springs

40.07Camshafts, Tappets, Cam Cover

40.08Camshaft Drive Chain & Sprockets

40.09Pistons, Con-rods, Liners

40.11Crankshaft, Bearings, Flywheel

40.13Water Pump Assembly, Thermostat

40.15Lubrication System

40.17Ignition System, Spark plugs & Plug Top Coils

40.19Alternator and Starter Motor

40.21Exhaust Manifold

40.23AC Compressor

40.25Power Steering Pump, Pulley, Mounts & Fixings

41.00Belts and Pulleys

41.03Auxiliary Drive Belts & Pulleys

Updated 22nd May 2012

42.00Induction Systems

42.01Airboxes, Trunking & Air Filters

42.04Throttle Body, Mechanism & IAC Valve

42.05Fuel Injection System

42.07Inlet Manifold, Plenum & gaskets

42.09Supercharger

43.00Emission Equipment

43.03Vacuum System, Hoses, Pipes & Fittings

44.00Fuel System

44.01Fuel Tanks, Filler

44.03Fuel Pump; Filter, Pipes

44.05Charcoal Canister & Evaporative Loss System.

45.00Exhaust

45.01Exhaust System

45.05Heatshields

46.00Cooling

46.01Engine Cooling System & Fan

46.03Oil Cooler/Heat Exchanger & Pipes

46.05Engine Bay Cooling, Ducts & Trunking

46.06Twin Oil Cooler System Engine / Transmission

46.07Single Oil Cooler System Engine

46.08Single Oil Cooler System Transmission

47.00Transmission

47.01Clutch & Release Mechanism

47.02Automatic Transmission

47.03Transmission Assembly

47.04Gearchange Mechanism, Auto

Date: 22-May-12

Function Code List: Page 3 of 3

47.05Gearchange Mechanism, External

47.06Gear Selector Mechanism, Internal

47.07Gears, Shafts & Bearings

47.08Torque Converter

47.11Final Drive & Bearings

47.15Driveshafts & Seals

60.00Special tools

60.00Special Tools

60.01Tool Kit

60.01a Diagnostic Equipment

60.02Special Tools

60.03Fire Extinguisher, Gulf States

80.00Bulk Items

80.20a Touch-in Paint Pencil Range

90.00Special Editions

99.01GP Edition

99.02INDY Edition

Updated 22nd May 2012

1				31
20			29
28
25				32
	27	15
21				2
	9

18		8
	26		4		5
		24
		22			7
		9
					6
		8		12
				13	7
				14
		22
19	8	23
15		9		15
		8
3		9
		8			15
					17
					16

10 11

10.01

Updated 22nd May 2012

Service Parts List

Function Code 10.01 Body: Front & Rear Clamshells & Fixings

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Clamshell, front		Primed	A132B0008K	1
02	Clamshell, rear		Primed	A132B0026K	1
03	'A' Panel, LH		Primed	A132B4007K	1
04	'A' Panel, RH		Primed	A132B4008K	1
05	Nut, M8, flg., rear clamshell to roof			A132W3006F	2
06	Nyloc Nut, M8, thin, rear clamshell to roof			A907E6284F	2
07	Washer, M8 x 20 x 1.5 S/S, rear clamshell to roof			A111W4176F	4
08	Screw, M6 x 20, hex. flg. hd., 'A' panel + clam. Fixing			A132W5004F	10
09	Washer, flat, M6 x 18 x 1.0, 'A' panel fixing			A082W4018F	8
10	Screw, M8 x 30, hex. flg. hd., rear clam. to subframe			A132W5009F	8
11	Washer, flat, M8 x 25 x 1.5 S/Srear clam. to subframe			B075W4021Z	8
12	Screw, M6 x 16, hex. flg. hd., rear clam. to bodyside			A132W5003F	2
13	Washer, flat, M6 x 25 x 1.4 S/S, rear clam. to bodyside			B075W4017Z	2
14	Neoprene Washer, rear clam. to bodyside			A111U6055F	2
15	Shim, 9 x 28 x 3, clamshell setting			A124B0255F	As req.
15a	Shim, 9 x 28 x 2, clamshell setting			A124B0256F	As req.
15b	Shim, 9 x 28 x 1 'C' type, clamshell setting			A124B0257F	As req.
16	Nyloc Nut, M6, thin, rear clam. to bumper			A907E6285F	6

Function Code: 10.01, Page: 1

Updated 22nd May 2012

Function Code 10.01 Body: Front & Rear Clamshells & Fixings

Dep	Part Description	Remarks	Option	Part Number	Qty
17	Washer, flat, M6 x 25 x 1.4 S/S, rear clam. to bumper			B075W4017Z	6
18	Nut, flg. M6, clamshell to subframe			A121W3196F	4
19	Spirenut, M5, clamshell to bumper front			B100W6372F	4
20	Screw, M6 x 20, hex. flg. hd., front clamshell fixing			A132W5004F	2
21	Washer, flat, M6 x 18 x 1.6, front clamshell fixing			A121W4196F	2
22	Bracket, front clamshell rear outer fixing			A132U0369F	2
23	Screw, M6 x 20, hex. flg. hd., bracket to chassis			A132W5004F	4
24	Infill Panel, front clamshell	Mounts screenwash jet + hatch		C132U0310F	1
		buffers
25	Cover, HVAC pollen filter access			A132U0391F	1
26	Plastic Fastener, infill to clamshell			A100W6481F	1
27	Fir Tree Saddle, cable tie, infill to clamshell			A082W6293F	1
27a	Cable Tie, screenwash harness	Not illustrated, used with item 27		A075W6038F	1
28	Plastic Fastener, cover to clamshell			A100W6391F	1
29	Film, water deflector			A132U0466F	1
30	Protective Film	Supplied in sheets		A132X0023F	1
31	Boot Access Panel			A132B0121F	1
32	Screw M6 x 14 flg hd, access panel			A116W5233F	6

Function Code: 10.01, Page: 2

Updated 22nd May 2012

12	9
	2

3 10

11

7

6

8

13

1

10.02

Updated 16th July 2012

Service Parts List

Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Bodyside Assembly, LH		Primed	A132B4031K	1
01a	Bodyside Assembly, LH		Primed. MY12	D132B4031K	1
02	Bodyside Assembly, RH		Primed	A132B4032K	1
02a	Bodyside Assembly, RH		Primed, MY12	D132B4032K	1
03	Windscreen Frame Assembly		Primed	A132B0039K	1
04	Rear Bulkhead Assembly			A132B0107J	1
04a	Rear Bulkhead Assembly	Additional fixings	Auto (NA & S/Charged)	A132B0186J	1
05	Access Panel, rear bulkhead			A132B0120F	1
06	Gutter Panel, windscreen, LHD			B132U4357J	1
06a	Gutter Panel, windscreen, RHD			B132U4358J	1
07	Seal, gutter to clamshell			A132U0390F	2
08	Screw, button skt hd.m5 x 12 blk, gutter to frame			A132W5033F	4
09	Bracket, support windscreen frame RHD		S/Charged (man & auto)	C132B4098F	1
09a	Bracket, support windscreen frame RHD			B132B4098F	1
09b	Bracket, support windscreen frame LHD		S/Charged (man & auto)	C132B4097F	1
09c	Bracket, support windscreen frame LHD			B132B4097F	1
10	Bracket, support windscreen frame RHD		S/Charged (man & auto)	A132B0202F	1
11	Screw, M6 x20 flg hd. bracket to pedalbox			A132W5004F	2

Function Code: 10.02, Page: 1

Updated 16th July 2012

Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead

Dep	Part Description	Remarks	Option	Part Number	Qty
12	Screw, M8 x20 flg hd. windscreen frame to bracket			A132W5005F	3
13	Spacer, 4.6mm, windscreen frame to chassis			A132U0225F	2

Function Code: 10.02, Page: 2

Updated 16th July 2012

1

2

10.04

Function Code 10.04 Crash Structures

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Foam, side impact, side, LH			C132B4073F	1
01a	Foam, side impact, side, RH			C132B4074F	1
02	Foam, side impact, door			B132B0050F	2

Function Code: 10.04, Page: 1

1

16

17

12	18
11
2
4	13

14

3 5

15 9

6

7

10

10.09

Service Parts List

Function Code 10.09 Front Services Access Panels

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Access Hatch, front		Primed	A132B0013K	1
02	Hinge Assembly, front hatch			B132U0034F	1
03	Striker Bolt Assembly			A132U6051F	1
04	Collar, striker pin			A132U0379F	1
05	Latch Assembly			A132U6088F	1
06	Plate, latch mounting			B132U0274F	1
07	Cable Assembly, hatch release			A132U0370F	1
08	Lever, hatch release			A132B6028F	1
09	Screw, M6 x 12, hex. flg. hd., latch plate to body			A132W5010F	3
10	Nut, flg. M6, latch plate to body			A117W3180F	3
11	Nut, flg. M8, striker to hatch			A132W3006F	1
12	Nyloc Nut, flg, M5, hinge to hatch			A132W3000F	2
13	Screw, M6 x 14, hex. flg. hd., latch to plate			A116W5233F	2
14	Screw, M6 x 20, hex. flg. hd., lever to bracket			A132W5004F	2
15	Nut, flg. M6, lever to bracket			A117W3180F	2
16	Rubber Buffer, hatch stop			X046B6113Z	2
17	Screw, M6 x 30, hex. flg. hd., hatch stop			A124W5294F	2
18	Nut, flg. M6, hatch stop			A117W3180F	2

Function Code: 10.09, Page: 1

Updated 18th August 2011

	23
14	10	22
	1

25	29
			21
	4	3
			11
13	17
	31
	30

	5
2	27	12
16
18
19	6
28	15
	20

10.11

Updated 18th August 2011

Service Parts List

Function Code 10.11 Tailgate & Release Mechanism

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Tailgate Assembly		Primed	A132B0060J	1
02	Strut, assist, tailgate lifting			C132B0058F	2
03	Latch, tailgate			A132B0069F	1
04	Cover, latch tailgate			B132U0063F	1
05	Striker Assembly, tailgate latching			A132B0144F	1
06	Cover, latch striker assembly			B132U0250F	1
07	Actuator, tailgate latch			A132M6050F	1
08	Bracket, actuator			B132M0080F	1
09	Cable, tailgate latch to actuator			A132B0129F	1
10	Handle & Cable Assembly, tailgate release manual			B132B0156F	1
11	Bracket, actuator cable abutment			A132B0143F	1
12	Spring, torsion. latch actuator			A132B6030F	1
13	Hinge Assembly, RH			E132U4224F	1
14	Hinge Assembly, LH			E132U4223F	1
15	Rubber Buffer, tailgate stop			A132U6049F	2
16	Trim Assembly, tailgate, carpet	Includes fixings		A132U0175J	1
16a	Trim Assembly, tailgate, black leather	Includes fixings		A132U0332J	1
16b	Trim Assembly, tailgate, chestnut leather	Includes fixings		A132U0347J	1

Function Code: 10.11, Page: 1

Updated 6th June 2012

Function Code 10.11 Tailgate & Release Mechanism

Dep	Part Description	Remarks	Option	Part Number	Qty
16c	Trim Assembly, tailgate, paprika leather	Includes fixings		A132U0348J	1
16d	Trim Assembly, tailgate, oyster leather	Includes fixings		A132U0349J	1
16e	Trim Assembly, tailgate, cocobolo leather	Includes fixings		A132U0749S	1
16g	Trim Assembly, tailgate, ivory white leather	To be confirmed	MY12		1
16h	Trim Assembly, tailgate, venom red leather	To be confirmed	MY12		1
16i	Trim Assembly, tailgate, ash gray leather	To be confirmed	MY12		1
16j	Trim Assembly, tailgate, cognac brown leather	To be confirmed	MY12		1
16k	Trim Assembly, tailgate, cocoa brown leather	To be confirmed	MY12		1
16l	Trim Assembly, tailgate, imperial blue leather	To be confirmed	MY12		1
17	Bolt, M8, special, hinge			A132B6010F	8
18	Nyloc Nut, M8, flange, strut retention			A132W3017F	4
19	Bracket, strut to body, LH			C132B4159F	1
19a	Bracket, strut to body, RH			C132B4160F	1
20	Weather Seal, bootbox			B132U0035F	1
21	Handle & Cable Assembly, emergency release, tailgate		USA/Canada	A132B0180F	1
	latch
22	Fixing Tie, tailgate cable			A132U6021F	3
23	Cable Tie, tailgate cable			A116K6020F	3
24	Rotor, tailgate latch actuator, manual			B132B0142F	1
25	Shim Hinge Stator Tailgate			A132U0352F	4
26	Rotor, tailgate latch actuator			B132B0127F	1

Function Code: 10.11, Page: 2

Updated 6th June 2012

Function Code 10.11 Tailgate & Release Mechanism

Dep	Part Description	Remarks	Option	Part Number	Qty
27	Washer, star			A124W6804F	1
28	Firtree, tailgate trim assembly			A116U0201F	7
29	Panel Baffle Tailgate Vent			A132B0185F	1
30	Nut Nyloc M4, panel baffle			A075W3049F	4
31	Washer FlatT M4 x 10 x 0.8, panel baffle			A075W4062F	4

Function Code: 10.11, Page: 3

Updated 6th June 2012

Decal, see 12.05

3

1

1&( 30

4

7

5

10.13

Service Parts List

Function Code 10.13 Engine Compartment, Cover, Latch Mechanism

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Panel Assembly, engine bay cover	Includes grille, latches, decal		B132B0162J	1
02	Latch, engine bay cover			A132B6033F	2
03	Grille, engine bay cover			A132U0399F	1
04	Cross-bar, engine bay cover support			A132A0366F	1
05	Screw, M6 x 14, hex. flg. hd., cross-bar to rear stays			A116W5233F	3
06	Screw, M5 x 16, hex. hd., latch to body			A075W1085F	2
07	Sleeve, locating pins to cross-bar	Cut to length		A132U6087V	30mm

Function Code: 10.13, Page: 1

2010/01

1

15

2 10

11

		3	9
				4
			8
	13
12	14			2
			3

10.15

Updated 22nd May 2012

Service Parts List

Function Code 10.15 Door Shells, Beams, Hinges

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Door Assembly, LH	Doors with sill button	Primed, up to vin CH_10629	A132B4071K	1
01a	Door Assembly, LH	Doors without sill button	Primed, from vin CH_10630	E132B4071K	1
01b	Door Assembly, RH	Doors with sill button	Primed, up to vin CH_10629	A132B4072K	1
01c	Door Assembly, RH	Doors without sill button	Primed, from vin CH_10630	E132B4072K	1
02	Hinge, door, LH			A132B6001F	2
02a	Hinge, door, RH			A132B6002F	2
03	Shim, 5mm, hinge to chassis			A132B0108F	4
04	Check, door opening			A132B6031F	2
05	Screw, M10 x 35, hex. flg. hd, hinge to door		A132B6005F R/B	A116W5247F	4
06	Screw, M10 x 35, hex. flg. hd., hinge to chassis		A132B6010F R/B	A116W5247F	8
07	Gasket, door check			A132B0173F	2
08	Screw, M8 x 20, hex. flg. hd., check to body			A120W5278F	2
09	Nut, M6, flg, check to door			A121W3196F	4
10	Washer, 7/16x7/8x13g		A120W4119F R/B, vin 11045	B120W4119F	4
11	Door Curtain, self adhesive foam, LH	Doors with sill button, also see	Up to vin CH_10629	A132B4157F	1
		11.01
11a	Door Curtain, self adhesive foam, RH	Doors with sill button, also see	Up to vin CH_10629	A132B4158F	1
		11.01
12	Door Curtain, self LH	Doors without sill button, also see	From vin CH_10630	A132B4231F	1
		11.01

Function Code: 10.15, Page: 1

Updated 22nd May 2012

Function Code 10.15 Door Shells, Beams, Hinges

Dep	Part Description	Remarks	Option	Part Number	Qty
12a	Door Curtain, self RH	Doors without sill button, also see	From vin CH_10630	A132B4232F	1
		11.01
13	Door Curtain Gasket LH	Doors without sill button, also see	From vin CH_10630	A132B4234F	1
		11.01
13a	Door Curtain Gasket RH	Doors without sill button, also see	From vin CH_10630	A132B4233F	1
		11.01
14	Bighead M8x20 collar 32mm sq	Pull handle fixing		A132W8008F	4
15	Blanking Grommet	Right hand door		A132B6055F	1

Function Code: 10.15, Page: 2

Updated 22nd May 2012

For Cars with door sill button

		12
		13	7
	See 17.33
		27
		2		26
	30			29
	37		8	3
		28
		24	23
			22
25
	1
		9
	10	31	6	17
36		33	34	19

21

11
15	32
14	35
	4

20

10.17

Updated 22nd May 2012

Service Parts List

Function Code 10.17 Door Latch Mechanism

Dep	Part Description	Remarks	Option	Part Number	Qty
01	Lock Set	Need to order 2x Transmitter fobs		B132H0017F	1
		(see 17.33) and send A4-A-5304
		Notification alarm/lock
		replacement form to ASO
02	Exterior Door Release Handle, chrome			B132B0146F	2
02a	Exterior Door Release Handle, no finish			A132B0171F	2
03	Interior Door Release Handle, LH, chrome			A132U4021F	1
03a	Interior Door Release Handle, RH, chrome			A132U4022F	1
03b	Interior Door Release Handle, LH, piano black		MY12 S/Charged	A132U4645F	1
03c	Interior Door Release Handle, RH, piano black		MY12 S/Charged	A132U4646F	1
03d	Interior Door Release Handle, LH, turbo black (gray)		MY12 N/A	A132U4647F	1
03e	Interior Door Release Handle, RH, turbo black, (gray)		MY12 N/A	A132U4648F	1
04	Latch Mechanism, LH			B132B4169J	1
04a	Latch Mechanism, RH			B132B4170J	1
05	Striker, door latch			A124B0201F	2
06	Cable, door interior release			C132B0123F	2
07	Shield, door latch security, LH			C132U4377F	1
07a	Shield, door latch security, RH			C132U4378F	1
08	Clip, cable to release handle			A082U6267F	2
09	Clip, rod to exterior release handle			A132B6034F	2

Function Code: 10.17, Page: 1

Updated 22nd May 2012