Liquid Controls CENTRILOGiQ LCR.iQ Setup And Operation Manual

ELECTRONIC REGISTER
SETUP AND OPERATION MANUAL
THE CENTER OF FUELING LOGIC
by
LCR.iQ™ Setup & Operation Manual
Table of Contents LCR.iQ Product Manual 2
Software License Agreement 28 Operational Information & Main Menu 29 Delivery Screen Layouts 30 Display Screen Types 33 Keypad Interface 37 Delivery Details 43 Diagnostics 53 Setup Menu 58
Register Settings 58 Meter Settings 75 Calibration Settings 82 Security 93 I/O Setup 95 Customize Home Screen 98 Configure Delivery Setup 101
Operating the LCR.iQ 105
Performing a basic delivery with the LCR.iQ 105 Performing a preset delivery - Preset Key 106
Using the Info button 106
Performing a preset delivery - Delivery Setup 107
Using the hose reset feature 109
Single-point Calibration 109
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Multi-point Calibration 111 Setting the S1 Close time 113 Setting up delivery ticket options 114 Print the previous ticket 114
Upgrading LCR.iQ Firmware by USB 115
Perform a Clear All Procedure 118 Print a transaction 119 Setup custom profiles 120 Print a diagnostic ticket 121
Appendix A: K-Factor (Pulse/Unit) Chart for LCR.iQ 122
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LCR.iQ - Setup and Operations Manual
LCR.iQ Product Manual
Congratulations on ownership of the new LCR.iQ electronic meter register and controller. This manual provides the technical details on installation, hardware, setup, operation, and regulatory information for the LCR.iQ electronic register.
The LCR.iQ electronic register calculates, monitors and records volumetric data from bulk flow meters, provides fluid transfer process customization and automation, ties in critical system sensors and inputs, and bridges data communication between the operator, the equipment, and the operator’s back office if necessary.
The LCR.iQ electronic register is specially designed to work with leading bulk fuel meters such as LC and Avery-Hardoll, but will easily retrofit into existing systems with other flow meter brands.
LCR.iQ provides many new features, yet supports backward compatibility with LCR-II and LCR-600.
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3
LCR.iQ - Setup and Operations Manual
LCR.iQ Overview
About the LCR.iQ
The Liquid Controls LCR.iQ is a microprocessor-based electronic meter register that can be used for Weights & Measures approved custody transfer actions in mobile or fixed installations. The LCR.iQ is a self-contained unit. All operation, setup, and configuration functions can be carried out using the LCR.iQ's function keys and alphanumeric keypad. No lap pads, laptops, or other data entry devices are required.
A complete Liquid Controls meter system not only accurately measures product, it also regulates product flow and removes contaminants in order to produce the optimal conditions for measurement. Typical systems include an air/vapor eliminator, strainer, meter, register, and control valve.
Basic Functions
The principle functions of the LCR.iQ registers include:
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Weights & Measures custody transfer (product delivery and ticket generation)
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Metrological data collection
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Preset deliveries by volume
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Multiple product selection
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Multi-point meter calibration
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Security settings
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Air and vapor elimination (with proper accessories)
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Single and dual stage valve control (with proper accessories)
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Electronic Temperature Volume Compensation (ETVC)
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LCR.iQ - Setup and Operations Manual
Publication Updates
The most current versions of all Liquid Controls publications are available on our web site,
www.LCmeter.com/resources/technical/manuals. If there are questions about the language or
interpretation of any LC manuals, instructions, or specification sheets, please first contact your local distributor for help with your inquiry.
For service related issues that require further support from the Liquid Controls Service Team, please call the number below.
Liquid Controls Corporate Office:
Phone: +1 847 295-1050 Toll-free: 800 458 5262 Address: Liquid Controls LLC, 105 Albrecht Drive, Lake Bluff, IL 60044 USA Website: www.LCmeter.com
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5
Safety Procedures
BE PREPARED
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Before using this product, read and understand the instructions.
·
All work must be performed by qualified personnel trained in the proper application, installation, and maintenance of equipment and/or systems in accordance with all applicable codes and ordinances.
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When handling electronic components/boards, always use proper Electrostatic Discharge (ESD) equipment and follow proper procedures.
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Make sure that all necessary safety precautions have been taken.
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Provide for proper ventilation, temperature control, fire prevention, evacuation, and fire management.
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Provide easy access to appropriate fire extinguishers for your product.
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Consult with your local fire department, state, and local codes to ensure adequate preparation.
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Read this manual and all the literature provided in your owner’s packet.
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Save these instructions for future reference.
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Failure to follow the instructions in this publication could result in, personal injury, or death from fire and/or explosion, property damage, or other hazards that may be associated with this type of equipment.
SAFELY EVACUATE PIPING SYSTEM
Before disassembly of any meter or accessory component: ALL INTERNAL PRESSURES MUST BE RELIEVED AND ALL LIQUID DRAINED FROM THE SYSTEM IN ACCORDANCE WITH ALL APPLICABLE PROCEDURES.
·
Pressure must be 0 (zero) psi.
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Close all liquid and vapor lines between the meter and liquid source.
Failure to follow this warning could result in property damage, personal injury, or death from fire and/or explosion, or other hazards that may be associated with this type of equipment.
LCR.iQ - Setup and Operations Manual
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LCR.iQ - Setup and Operations Manual
OBSERVE NATIONAL & LOCAL CODES
Power, input, and output (I/O) wiring must be in accordance with the area classification for which it is used (Class I, Div 2). For North America, installations must be per the U. S. National Electrical Code, NFPA 70, or the Canadian Electrical Code in order to maintain Class I, Division 2 ratings. This may require using connections or other adaptations in accordance with the requirements of the authority having jurisdiction.
Peripheral equipment must be suitable for the hazardous location where it is installed. (L'équipement périphérique doit être adapté à la zone dangereux où il est installé.)
WARNING: Explosion Hazard
When in hazardous locations, turn power OFF before replacing or wiring modules. (Lorsque dans des endroits dangereux, coupler le courant avant de remplacer ou de câbler des modules.)
DO NOT disconnect equipment unless power has been switched OFF or the area is known to be Non-Hazardous. (NE PAS déconnecter l'équipement san coupler l'alimentation ou sans s'assurer que la zone est non dangereuse.)
WARNING: Use 3.5 in • lb (0.4 N • m) torque when tightening terminal block screws.
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ESD Protection
ESD Precaution
Opening LCR.iQ Registers
Follow this procedure each time you open a LCR.iQ register or approach it with the door open: Before opening the LCR.iQ register and handling the CPU board, it's important to discharge any ESD that may have built up on your person. To discharge ESD from your person, touch a well-grounded point–such as the LCR.iQ register housing, the meter, truck piping, or the bumper. When the maintenance is complete and the LCR.iQ register door is closed, the CPU board is protected from ESD by the LCR.iQ register housing which is grounded to the chassis.
LCR.iQ - Setup and Operations Manual
Preventing ESD Damage
To prevent electrostatic discharge (ESD) damage to the LCR.iQ electronic register, truck installations must properly ground the truck seat cushion and the Epson printer chassis. Prolonged exposure to ESD over weeks, months, or years can corrupt register memory and damage the electronic components in LCR.iQ registers (as well as other electrical components in the truck’s electrical system).
Adjustable, shock-absorbing seats, if not grounded correctly, generate significant amounts of ESD. The pivots and hinges of these seats isolate the seat cushion from an electrical ground. Without proper bonding, static electric charge builds between the seat cushion and the operator. This electric charge can enter the LCR.iQ register from any point in the truck electrical system, including register power and printer cabling.
Liquid Controls Grounding Kits
All LCR.iQ truck installations must have grounded seats and printers using the following kits:
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LCR.iQ Ground Strap Kit (LC Part Number 82185)
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Epson Printer Ground Wire Kit (LC Part Number 82184)
Properly grounded seats allow static electricity to ‘bleed off’ before it can build up, discharge, and damage the LCR.iQ register or other electrical components.
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LCR.iQ - Setup and Operations Manual
The Epson Printer Ground Wire Kit is included with each Epson printer cable kit shipment. For existing installations and previously purchased registers / printers, both ground kits are available from LC.
Grounding with a Meter Mount or Remote Mount
In a LCR.iQ installation where the register is mounted directly to the meter, the LCR.iQ housing is grounded through the meter. If the register is not mounted on the meter, you must ensure the LCR.iQ housing is grounded properly.
Alternate grounding methods for remote mounted registers
For installations where grounding the register housing through a mount is not possible, an external grounding screw hole is available. This hole requires a #8-32 x 1/4” ground screw– which is supplied with the register (the LC part number for the screw is 08254)–and also a 12 gauge or larger stranded wire connected to a known ground (less than 1 ohm).
Another option is to connect the ground screw 8-32 x 1/4” ground screw (inside the LCR.iQ housing) to a 12 gauge or larger stranded wire connected to a known ground (less than 1 ohm).
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LCR.iQ - Setup and Operations Manual
Specifications
Mechanical
Housing and Keypad
The LCR.iQ housing and bases are aluminum die castings with chromate protective finishing and powder coated with high durability, urethane powder. The cover internal hinge design provides easy access to the internal connections and keeps all moving hinge parts out of the elements to further prevent corrosion. Weights and Measures features are accessible by using a seal-able fastener on the side of the cover. There are 11 half-inch NPT ports, on the back of the LCR.iQ to provide secure cable connections for a wide range of external devices.
Construction Materials
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High grade A360 Die Cast Aluminum, enclosure cover, and enclosure base
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Chromate finish with powder-coat protective coating
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Tempered glass display window
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Silicone display glass seal
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Stainless steel display bracket
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Silicone door seal
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Keypad – Membrane Switch with back-lit silicone overlay
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Stainless steel fasteners/hardware
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Stainless steel bonded silicone sealing washer
Certified Operational Temperature Rating
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LCR.iQ is certified for normal operation within the temperature range of -40 to 140 °F (­40 to 60 °C).
Display
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7 inch heavy duty, high definition TFT/LCD (Thin Film Transistor Liquid Crystal Display) video display with LED backlight unit.
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LCR.iQ - Setup and Operations Manual
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800 x 480 pixels (152.4 mm x 91.4 mm)
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Luminance: 1500 (cd/m2)
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Display acceptable operation or storage temperature -40 °F to 185 °F (-40 °C to 85 °C).
Weight
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Approximately 12 lbs (Meter Mount Version, no added accessories)
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Approximately 11 lbs (Panel Mount Version, no added accessories)
Cable Entry
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Eleven (11), 1/2" NPT (1/2-14 NPT) threaded ports
Alphanumeric Keypad
The LCR.iQ alphanumeric keypad is made of petroleum resistant silicone and consists of 12 large alpha-numeric keys, 5 navigation keys, and 5 function keys that relate to the adjacent display indicators for operator-guided functionality. The keys, when pressed, give the operator a tactile, positive confirmation of keystrokes. The keypad multi-tap functionality also allows users to input up to four alpha-numeric characters on a single key.
Electrical
Inputs
Inputs are configurable in the LCR.iQ to handle a variety of external accessories that provide data signals in the metering system including pulse input and a variety of external sensors.
Register Input Voltage
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Voltage – 9 to 28 VDC
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Current maximum: 5 A maximum
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LCR.iQ - Setup and Operations Manual
Pulse Input
In order to calculate flow measurements when mounted to a positive displacement meter, the LCR.iQ receives a pulse input from a quadrature pulser that is mechanically connected to the flow meter output shaft (meter mount option only). A pulse input can also come from an external device such as a Liquid Controls Pulse Output Device (POD) or another externally mounted pulse generator. If an external LC POD is purchased, these materials are necessary, but are not supplied with the POD:
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16-22 AWG 4 conductor Shielded Cable (Consult the POD manual for complete specifications)
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Weather Proof flexible conduit or loom
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½” Conduit connectors or cable glands
RTD Temperature Probe
LCR.iQ is equipped with an input for a temperature probe, so the register can read realtime temperature as well as compensate volume measurements according to the temperature of the product.
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4 wire platinum sensor
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100 Ω resistance at 0 C
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138.5 Ω resistance at 100 C
Optical Air Eliminator
LCR.iQ is equipped to handle an optical air eliminator input.
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Voltage – 10 to 28 VDC
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Current – 0.5 Amp maximum
Digital Inputs 1, 2, 3, 4, 5, and 6
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Active Low, normally pulled high
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Voltage: 5 to 28 VDC
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LCR.iQ - Setup and Operations Manual
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Current: 3 mA maximum sink current
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Maximum Frequency: 10 kHz
OUTPUTS
The LCR.iQ is equipped with six digital outputs and four solenoid outputs. These outputs allow the LCR.iQ to communicate with meter system accessories such as solenoid- controlled valves, optical air and vapor eliminators, remote displays, printers, and third-party devices.
Digital Outputs 1, 2, 3, 4, 5, and 6
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Open drain output, active low to ground, thermally protected
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Voltage: 5 to 28 VDC
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Current: 500 mA maximum
Outputs for solenoids 1, 2, 3, and 4
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Open drain output, active low to ground, thermally protected
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Voltage: 12 VDC nominal
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Current: 1 A maximum
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Voltage: 24 VDC nominal
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Current: 0.5 A maximum
Pulse Output
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Voltage peak to peak – 5 to 28 V
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Frequency maximum – 7500 Hz
Scale Pulse Output
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Current sinking capability: 150 mA
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Electrical Protection
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5 A fuse on power cable
COMMUNICATIONS
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RS-232
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RS-485
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CAN BUS – Consult the applicable Chassis Builder’s Guide, available from the truck chassis manufacturer.
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Ethernet (Gigabit)
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Bluetooth (wireless)
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Wi-Fi (wireless)
LCR.iQ - Setup and Operations Manual
Printer (Epson Model 295)
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Voltage – 24 VDC
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Current – 0.8 Amp maximum
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Operating Temperature – -22 to 104 ºF (-30 to 40 ºC)
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LCR.iQ - Setup and Operations Manual
Regulatory & Certifications
The equipment is Listed by UL to applicable US and Canadian standards for use in hazardous locations under Liquid Controls file E180172.
Class I
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Potentially Explosive Gas/Vapor Atmospheres.
Division 2 and Zone II
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Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations.
Grp C&D and Grp IIB
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Flammable/explosive Gas groups.
T4
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ambient temperature. At the rated maximum ambient temperature, the equipment will not generate temperature higher than 135 °C
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Safe limits of ambient temperature.
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LCR.iQ - Setup and Operations Manual
IP66
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Ingress protection: dust tight and protected against powerful water jetting.
Type 4X
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The enclosure has been evaluated by UL for outdoor use to provide protection against water and dust and an increased level of protection against corrosion; and that will be undamaged by the external formation of ice.
Specifications
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FCC Compliance
Unique Identifier: LCR.iQ
Responsible Party: Liquid Controls LLC 105 Albrecht Drive Lake Bluff, IL 60044 USA
www.LCmeter.com
LCR.iQ - Setup and Operations Manual
FCC Compliance Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may cause undesired operation.
This device contains FCC ID Z64-WL18DBMOD, IC: 451I-WL18DBMOD, and may optionally contain FCC ID MCQ-XBPS3B, IC: 1846A-XBPS3B (DIGI Module).
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
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Reorient or relocate the receiving antenna.
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Increase the separation between the equipment and receiver.
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LCR.iQ - Setup and Operations Manual
·
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
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Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications to this equipment, not expressly approved by Liquid Controls could void the user’s authority to operate the equipment.
This device complies with the ISED Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Cet appareil est conforme à la norme RSS exempte de licence d'ISED Canada. L'opération est sous réserve des deux conditions suivantes: (1) Cet appareil ne doit pas causer d'interférences; et (2) Cet appareil doit accepter toute interference fonctionnement indésirable de l'appareil CAN ICES-3(B)/NMB-3(B)
This device could automatically discontinue transmission in case of absence of information to transmit or operational failure. Note that this is not intended to prohibit transmission of control or signaling information or the use of repetitive codes where required by the technology.
The device for operation in the band 5150-5250 MHz is only for indoor use to reduce the potential for harmful interference to co-channel mobile satellite systems.
High power radars are allocated primary users (i.e. priority users) of the bands 5250­5350MHz and 5650-5850MHz and that these radars could cause interference and or damage to the Wi-Fi transceiver.
This equipment complies with the FCC/IC radiation exposure limits set forth for an uncontrolled environment.
Only antennas specified by Liquid Controls shall be used with this equipment.
The antenna for this equipment shall be installed and operated to maintain a separation distance of 20 cm or greater between the antenna and any person.
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LCR.iQ - Setup and Operations Manual
The antenna for this equipment shall not be co-located with or operated in conjunction with any other antenna or transmitter. The antennas shall be installed and operated to maintain a separation distance of 20 cm or greater between any other radiating antenna.
The FCC ID and IC can also be viewed on the LCR.iQ by pressing <Main Menu> then <Diagnostics> then <About>.
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LCR.iQ - Setup and Operations Manual
Dimensions - Panel Mount
FRONT VIEW
BACK VIEW
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SIDE VIEW
LCR.iQ - Setup and Operations Manual
TOP VIEW
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Dimensions - Meter Mount
Front View
LCR.iQ - Setup and Operations Manual
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Side view
Top View
LCR.iQ - Setup and Operations Manual
Bottom View
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LC Offices Worldwide
Liquid Controls
105 Albrecht Drive Lake Bluff, IL 60044 (847) 295-1050
Toll-free: 800 458-5262
SAMPI
Via Amerigo Vespucci 1 55011 Altopascio (Lucca), Italy +39 0583 24751
IDEX Fluid and Metering Pvt. Ltd.
LCR.iQ - Setup and Operations Manual
Survey No. 256, Alindra Savli GIDC, Manjusar Dist. Vadodara 391 770 Gujarat, India +91 265 2631855
Liquid Controls Sponsler
105 Albrecht Drive Lake Bluff, IL 60044 (847) 295-1050
Toll-free: 800 458-5262
Corken
3805 Northwest 36th St. Oklahoma City, OK 73112 (405) 946-5576
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LCR.iQ - Setup and Operations Manual
Setup and Operation
About the LCR.iQ
The Liquid Controls LCR.iQ is a microprocessor-based electronic meter register that can be used for Weights & Measures approved custody transfer actions in mobile or fixed installations. The LCR.iQ is a self-contained unit. All operation, setup, and configuration functions can be carried out using the LCR.iQ function keys and alphanumeric keypad. No lap pads, laptops, or other data entry devices are required.
A complete Liquid Controls meter system not only accurately measures product, it also regulates product flow and removes contaminants in order to produce the optimal conditions for measurement. Typical systems include an air/vapor eliminator, strainer, meter, register, and control valve.
It's just that simple.
Liquid Controls engineers took an aggressive approach by designing the LCR.iQ® from the operator's perspective, as if little training should be required to use it. The result is a user­guided, configurable interface that walks the operator through the fueling operation, minimizing chance for error.
COMMON FUELING PROCESSES COMPLETED IN 3 STEPS OR LESS
User-configurable fueling processes control the number of steps required for the operator to complete his or her delivery. Pump and print operations are complete in two steps, using one function key!
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LCR.iQ - Setup and Operations Manual
OPERATOR FRIENDLY SCREENS WITH DAY / NIGHT MODES AND BRIGHTNESS CONTROL
LCR.iQ screens adapt to the operator. Idle screen shows the last delivery data, changing to full screen, active fueling mode with yellow background when Start is pressed. Operators have
the option to see fueling details during active fueling and can easily adjust screen brightness and toggle between day or night modes for reduced eye strain.
SIMPLE METER CALIBRATION
The intuitive calibration of the LCR.iQ enables you to simply enter the "corrected prover" or master meter volume, and it will do the rest. With up to 16 points of linearization, the LCR.iQ is by far the most precise register ever made.
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LCR.iQ - Setup and Operations Manual
REAL-TIME ON-SCREEN DIAGNOSTICS
The LCR.iQ provides the operator with real-time diagnostics. It also provides an error indicator and message for any error condition that arises. Also, the operator can easily print the report for corrective action and reference.
SECURITY
The LCR.iQ® has been designed with the highest levels of securit,y according to Center for Internet Security (CIS) benchmarks. As an Internet-enabled device, it is imperative that any weights-and-measures-approved devices meet or exceed CIS benchmarks for security. This level of stringency also provides a robust user level security to prevent tampering or inadvertent access to forbidden areas and settings on the device. Safety and security go hand­in-hand, and these are the number one priority at Liquid Controls.
CONFIGURABLE DELIVERY SETUP
Guide the operator through the fueling process of your choosing. From basic pump-and-print to presetting–either by volume or product weight. It's easy to adjust price per gallon, percent tax, or select multiple deliveries on a single ticket.
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LCR.iQ - Setup and Operations Manual
CONFIGURABLE IDLE SCREEN
Easily configure the idle screen fields the operator sees before, during, and after fueling. All units of measure including date and time formats are also configurable to comply with local standards.
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LCR.iQ - Setup and Operations Manual
Software License Agreement
Read this license carefully. You agree that by using the itemized software package, you have agreed to the software license terms and conditions. This agreement constitutes complete and entire agreement between you and Liquid Controls with respect to this product.
1. Liquid Controls hereby grants to Licensee a non exclusive license to use SR1000 and SR1010 (hereinafter referred to as “Licensed Software”).
2. Under the License granted herein, Licensee may use the itemized machine readable (executable code) copy of the Software, including any subsequent updates which maybe provided. Licensee shall not, without Liquid Controls prior written consent, (a) rent, lease, lend, sublease or otherwise transfer the materials hereunder; (b) remove or obscure proprietary or copyright notices which may be set forth on the Licensed Software; or (c) alter, decompile, or disassemble the program.
3. One (1) copy of the Licensed Software, including any software distributed on disks may be made for backup purposes only. No other copies may be made or used without the written consent of Liquid Controls.
4. Title. No title to ownership of any Licensed Software is transferred to the Licensee.
5. Upgrades. License upgrades may become available for the Licensed Software. Any cost associated with such upgrades will solely be determined by Liquid Controls.
6. Warranty. Liquid Controls makes and licensee receives no warranty, express or implied, and thereby expressly excludes all warranties of merchantability and fitness for a particular purpose.
7. Limitation of Liability. Licensee shall have the sole responsibility for adequate protection and backup ofits data in connection with the Licensed Software. In no event shall Liquid Controls be liable for (a) special, indirect or consequential damages; (b) any damages whatsoever resulting from loss of use, data, or profits, product, inaccurate input or work delays, or any direct property damage arising out of or in connection with this agreement or the use or performance of the Licensed Software.
8. Termination. Liquid Controls may terminate this software license granted hereunder and require return of the Licensed Software if Licensee fails to comply with these license terms and conditions.
9. Licensee acknowledges that it has read this agreement, understands it, and agrees to be bound by its terms, and further agrees that this is the complete and exclusive statement of the agreement between Liquid Controls and Licensee, which supersedes and merges all prior proposals, understandings, and all other agreements, oral or written, between the parties relating to this agreement. This agreement may not be modified or altered except by written instrument duly executed by both parties.
10. This Agreement and performance hereunder shall be construed and interpreted under the laws of the State of Illinois.
11. If any provision of this agreement is invalid under any applicable statute or rule of law, it is to that extent to be deemed omitted.
12. Licensee may not assign or sublicense, without the prior written consent of Liquid Controls, its rights, duties, or obligations under this Agreement to any person or entity in whole or in part.
13. The waiver or failure of Liquid Controls to exercise in any respect any right provided herein shall not be deemed a waiver of any further right hereunder.
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