Register Settings58
Meter Settings75
Calibration Settings82
Security93
I/O Setup95
Customize Home Screen98
Configure Delivery Setup101
Operating the LCR.iQ105
Performing a basic delivery with the LCR.iQ105
Performing a preset delivery - Preset Key106
Using the Info button106
Performing a preset delivery - Delivery Setup107
Using the hose reset feature109
Single-point Calibration109
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Multi-point Calibration111
Setting the S1 Close time113
Setting up delivery ticket options114
Print the previous ticket114
Upgrading LCR.iQ Firmware by USB115
Perform a Clear All Procedure118
Print a transaction119
Setup custom profiles120
Print a diagnostic ticket121
Appendix A: K-Factor (Pulse/Unit) Chart for LCR.iQ122
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LCR.iQ - Setup and Operations Manual
LCR.iQ Product Manual
Congratulations on ownership of the new LCR.iQ electronic meter register and controller. This
manual provides the technical details on installation, hardware, setup, operation, and
regulatory information for the LCR.iQ electronic register.
The LCR.iQ electronic register calculates, monitors and records volumetric data from bulk flow
meters, provides fluid transfer process customization and automation, ties in critical system
sensors and inputs, and bridges data communication between the operator, the equipment,
and the operator’s back office if necessary.
The LCR.iQ electronic register is specially designed to work with leading bulk fuel meters such
as LC and Avery-Hardoll, but will easily retrofit into existing systems with other flow meter
brands.
LCR.iQ provides many new features, yet supports backward compatibility with LCR-II and
LCR-600.
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LCR.iQ - Setup and Operations Manual
LCR.iQ Overview
About the LCR.iQ
The Liquid Controls LCR.iQ is a microprocessor-based electronic meter register that can be
used for Weights & Measures approved custody transfer actions in mobile or fixed
installations. The LCR.iQ is a self-contained unit. All operation, setup, and configuration
functions can be carried out using the LCR.iQ's function keys and alphanumeric keypad. No lap
pads, laptops, or other data entry devices are required.
A complete Liquid Controls meter system not only accurately measures product, it also
regulates product flow and removes contaminants in order to produce the optimal conditions
for measurement. Typical systems include an air/vapor eliminator, strainer, meter, register,
and control valve.
Basic Functions
The principle functions of the LCR.iQ registers include:
·
Weights & Measures custody transfer (product delivery and ticket generation)
·
Metrological data collection
·
Preset deliveries by volume
·
Multiple product selection
·
Multi-point meter calibration
·
Security settings
·
Air and vapor elimination (with proper accessories)
·
Single and dual stage valve control (with proper accessories)
·
Electronic Temperature Volume Compensation (ETVC)
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LCR.iQ - Setup and Operations Manual
Publication Updates
The most current versions of all Liquid Controls publications are available on our web site,
www.LCmeter.com/resources/technical/manuals. If there are questions about the language or
interpretation of any LC manuals, instructions, or specification sheets, please first contact your
local distributor for help with your inquiry.
For service related issues that require further support from the Liquid Controls Service Team,
please call the number below.
Liquid Controls Corporate Office:
Phone: +1 847 295-1050
Toll-free: 800 458 5262
Address: Liquid Controls LLC, 105 Albrecht Drive, Lake Bluff, IL 60044 USA
Website: www.LCmeter.com
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Safety Procedures
BE PREPARED
·
Before using this product, read and understand the instructions.
·
All work must be performed by qualified personnel trained in the proper
application, installation, and maintenance of equipment and/or systems in
accordance with all applicable codes and ordinances.
·
When handling electronic components/boards, always use proper Electrostatic
Discharge (ESD) equipment and follow proper procedures.
·
Make sure that all necessary safety precautions have been taken.
·
Provide for proper ventilation, temperature control, fire prevention, evacuation,
and fire management.
·
Provide easy access to appropriate fire extinguishers for your product.
·
Consult with your local fire department, state, and local codes to ensure
adequate preparation.
·
Read this manual and all the literature provided in your owner’s packet.
·
Save these instructions for future reference.
·
Failure to follow the instructions in this publication could result in, personal
injury, or death from fire and/or explosion, property damage, or other hazards
that may be associated with this type of equipment.
SAFELY EVACUATE PIPING SYSTEM
Before disassembly of any meter or accessory component: ALL INTERNAL
PRESSURES MUST BE RELIEVED AND ALL LIQUID DRAINED FROM THE
SYSTEM IN ACCORDANCE WITH ALL APPLICABLE PROCEDURES.
·
Pressure must be 0 (zero) psi.
·
Close all liquid and vapor lines between the meter and liquid source.
Failure to follow this warning could result in property damage, personal
injury, or death from fire and/or explosion, or other hazards that may be
associated with this type of equipment.
LCR.iQ - Setup and Operations Manual
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LCR.iQ - Setup and Operations Manual
OBSERVE NATIONAL & LOCAL CODES
Power, input, and output (I/O) wiring must be in accordance with the area
classification for which it is used (Class I, Div 2). For North America, installations
must be per the U. S. National Electrical Code, NFPA 70, or the Canadian
Electrical Code in order to maintain Class I, Division 2 ratings. This may require
using connections or other adaptations in accordance with the requirements of
the authority having jurisdiction.
Peripheral equipment must be suitable for the hazardous location where it is
installed. (L'équipement périphérique doit être adapté à la zone dangereux où il
est installé.)
WARNING: Explosion Hazard
When in hazardous locations, turn power OFF before replacing or wiring
modules. (Lorsque dans des endroits dangereux, coupler le courant avant de
remplacer ou de câbler des modules.)
DO NOT disconnect equipment unless power has been switched OFF or the area
is known to be Non-Hazardous. (NE PAS déconnecter l'équipement san coupler
l'alimentation ou sans s'assurer que la zone est non dangereuse.)
WARNING: Use 3.5 in • lb (0.4 N • m) torque when tightening terminal block
screws.
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ESD Protection
ESD Precaution
Opening LCR.iQ Registers
Follow this procedure each time you open a LCR.iQ register or approach it with the door
open: Before opening the LCR.iQ register and handling the CPU board, it's important to
discharge any ESD that may have built up on your person. To discharge ESD from your
person, touch a well-grounded point–such as the LCR.iQ register housing, the meter, truck
piping, or the bumper. When the maintenance is complete and the LCR.iQ register door is
closed, the CPU board is protected from ESD by the LCR.iQ register housing which is
grounded to the chassis.
LCR.iQ - Setup and Operations Manual
Preventing ESD Damage
To prevent electrostatic discharge (ESD) damage to the LCR.iQ electronic register, truck
installations must properly ground the truck seat cushion and the Epson printer chassis.
Prolonged exposure to ESD over weeks, months, or years can corrupt register memory and
damage the electronic components in LCR.iQ registers (as well as other electrical components
in the truck’s electrical system).
Adjustable, shock-absorbing seats, if not grounded correctly, generate significant amounts of
ESD. The pivots and hinges of these seats isolate the seat cushion from an electrical ground.
Without proper bonding, static electric charge builds between the seat cushion and the
operator. This electric charge can enter the LCR.iQ register from any point in the truck
electrical system, including register power and printer cabling.
Liquid Controls Grounding Kits
All LCR.iQ truck installations must have grounded seats and printers using the following kits:
·
LCR.iQ Ground Strap Kit (LC Part Number 82185)
·
Epson Printer Ground Wire Kit (LC Part Number 82184)
Properly grounded seats allow static electricity to ‘bleed off’ before it can build up, discharge,
and damage the LCR.iQ register or other electrical components.
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LCR.iQ - Setup and Operations Manual
The Epson Printer Ground Wire Kit is included with each Epson printer cable kit shipment. For
existing installations and previously purchased registers / printers, both ground kits are
available from LC.
Grounding with a Meter Mount or Remote Mount
In a LCR.iQ installation where the register is mounted directly to the meter, the LCR.iQ
housing is grounded through the meter. If the register is not mounted on the meter, you must
ensure the LCR.iQ housing is grounded properly.
Alternate grounding methods for remote mounted registers
For installations where grounding the register housing through a mount is not possible, an
external grounding screw hole is available. This hole requires a #8-32 x 1/4” ground screw–
which is supplied with the register (the LC part number for the screw is 08254)–and also a 12
gauge or larger stranded wire connected to a known ground (less than 1 ohm).
Another option is to connect the ground screw 8-32 x 1/4” ground screw (inside the LCR.iQ
housing) to a 12 gauge or larger stranded wire connected to a known ground (less than 1
ohm).
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LCR.iQ - Setup and Operations Manual
Specifications
Mechanical
Housing and Keypad
The LCR.iQ housing and bases are aluminum die castings with chromate protective finishing
and powder coated with high durability, urethane powder. The cover internal hinge design
provides easy access to the internal connections and keeps all moving hinge parts out of the
elements to further prevent corrosion. Weights and Measures features are accessible by
using a seal-able fastener on the side of the cover. There are 11 half-inch NPT ports, on the
back of the LCR.iQ to provide secure cable connections for a wide range of external devices.
Construction Materials
·
High grade A360 Die Cast Aluminum, enclosure cover, and enclosure base
·
Chromate finish with powder-coat protective coating
·
Tempered glass display window
·
Silicone display glass seal
·
Stainless steel display bracket
·
Silicone door seal
·
Keypad – Membrane Switch with back-lit silicone overlay
·
Stainless steel fasteners/hardware
·
Stainless steel bonded silicone sealing washer
Certified Operational Temperature Rating
·
LCR.iQ is certified for normal operation within the temperature range of -40 to 140 °F (40 to 60 °C).
Display
·
7 inch heavy duty, high definition TFT/LCD (Thin Film Transistor Liquid Crystal Display)
video display with LED backlight unit.
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LCR.iQ - Setup and Operations Manual
·
800 x 480 pixels (152.4 mm x 91.4 mm)
·
Luminance: 1500 (cd/m2)
·
Display acceptable operation or storage temperature -40 °F to 185 °F (-40 °C to 85 °C).
Weight
·
Approximately 12 lbs (Meter Mount Version, no added accessories)
·
Approximately 11 lbs (Panel Mount Version, no added accessories)
Cable Entry
·
Eleven (11), 1/2" NPT (1/2-14 NPT) threaded ports
Alphanumeric Keypad
The LCR.iQ alphanumeric keypad is made of petroleum resistant silicone and consists of 12
large alpha-numeric keys, 5 navigation keys, and 5 function keys that relate to the adjacent
display indicators for operator-guided functionality. The keys, when pressed, give the operator
a tactile, positive confirmation of keystrokes. The keypad multi-tap functionality also allows
users to input up to four alpha-numeric characters on a single key.
Electrical
Inputs
Inputs are configurable in the LCR.iQ to handle a variety of external accessories that provide
data signals in the metering system including pulse input and a variety of external sensors.
Register Input Voltage
·
Voltage – 9 to 28 VDC
·
Current maximum: 5 A maximum
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LCR.iQ - Setup and Operations Manual
Pulse Input
In order to calculate flow measurements when mounted to a positive displacement meter, the
LCR.iQ receives a pulse input from a quadrature pulser that is mechanically connected to the
flow meter output shaft (meter mount option only). A pulse input can also come from an
external device such as a Liquid Controls Pulse Output Device (POD) or another externally
mounted pulse generator. If an external LC POD is purchased, these materials are
necessary, but are not supplied with the POD:
·
16-22 AWG 4 conductor Shielded Cable (Consult the POD manual for complete
specifications)
·
Weather Proof flexible conduit or loom
·
½” Conduit connectors or cable glands
RTD Temperature Probe
LCR.iQ is equipped with an input for a temperature probe, so the register can read realtime
temperature as well as compensate volume measurements according to the temperature of
the product.
·
4 wire platinum sensor
·
100 Ω resistance at 0 C
·
138.5 Ω resistance at 100 C
Optical Air Eliminator
LCR.iQ is equipped to handle an optical air eliminator input.
·
Voltage – 10 to 28 VDC
·
Current – 0.5 Amp maximum
Digital Inputs 1, 2, 3, 4, 5, and 6
·
Active Low, normally pulled high
·
Voltage: 5 to 28 VDC
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LCR.iQ - Setup and Operations Manual
·
Current: 3 mA maximum sink current
·
Maximum Frequency: 10 kHz
OUTPUTS
The LCR.iQ is equipped with six digital outputs and four solenoid outputs. These outputs allow
the LCR.iQ to communicate with meter system accessories such as solenoid- controlled
valves, optical air and vapor eliminators, remote displays, printers, and third-party devices.
Digital Outputs 1, 2, 3, 4, 5, and 6
·
Open drain output, active low to ground, thermally protected
·
Voltage: 5 to 28 VDC
·
Current: 500 mA maximum
Outputs for solenoids 1, 2, 3, and 4
·
Open drain output, active low to ground, thermally protected
·
Voltage: 12 VDC nominal
·
Current: 1 A maximum
·
Voltage: 24 VDC nominal
·
Current: 0.5 A maximum
Pulse Output
·
Voltage peak to peak – 5 to 28 V
·
Frequency maximum – 7500 Hz
Scale Pulse Output
·
Current sinking capability: 150 mA
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Electrical Protection
·
5 A fuse on power cable
COMMUNICATIONS
·
RS-232
·
RS-485
·
CAN BUS – Consult the applicable Chassis Builder’s Guide, available from the truck
chassis manufacturer.
·
Ethernet (Gigabit)
·
Bluetooth (wireless)
·
Wi-Fi (wireless)
LCR.iQ - Setup and Operations Manual
Printer (Epson Model 295)
·
Voltage – 24 VDC
·
Current – 0.8 Amp maximum
·
Operating Temperature – -22 to 104 ºF (-30 to 40 ºC)
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LCR.iQ - Setup and Operations Manual
Regulatory & Certifications
The equipment is Listed by UL to applicable US and Canadian standards for use in hazardous
locations under Liquid Controls file E180172.
Class I
·
Potentially Explosive Gas/Vapor Atmospheres.
Division 2 and Zone II
·
Gases and vapor are not normally present in an explosive concentration but may
accidentally exist during abnormal operations.
Grp C&D and Grp IIB
·
Flammable/explosive Gas groups.
T4
·
ambient temperature. At the rated maximum ambient temperature, the equipment will not
generate temperature higher than 135 °C
·
Safe limits of ambient temperature.
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LCR.iQ - Setup and Operations Manual
IP66
·
Ingress protection: dust tight and protected against powerful water jetting.
Type 4X
·
The enclosure has been evaluated by UL for outdoor use to provide protection against
water and dust and an increased level of protection against corrosion; and that will be
undamaged by the external formation of ice.
Specifications
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FCC Compliance
Unique Identifier: LCR.iQ
Responsible Party:
Liquid Controls LLC
105 Albrecht Drive
Lake Bluff, IL 60044 USA
www.LCmeter.com
LCR.iQ - Setup and Operations Manual
FCC Compliance Statement: This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may
cause undesired operation.
This device contains FCC ID Z64-WL18DBMOD, IC: 451I-WL18DBMOD, and may optionally
contain FCC ID MCQ-XBPS3B, IC: 1846A-XBPS3B (DIGI Module).
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
·
Reorient or relocate the receiving antenna.
·
Increase the separation between the equipment and receiver.
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LCR.iQ - Setup and Operations Manual
·
Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
·
Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications to this equipment, not expressly approved by Liquid Controls
could void the user’s authority to operate the equipment.
This device complies with the ISED Canada license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may
cause undesired operation.
Cet appareil est conforme à la norme RSS exempte de licence d'ISED Canada. L'opération
est sous réserve des deux conditions suivantes: (1) Cet appareil ne doit pas causer
d'interférences; et (2) Cet appareil doit accepter toute interference fonctionnement indésirable
de l'appareil CAN ICES-3(B)/NMB-3(B)
This device could automatically discontinue transmission in case of absence of information to
transmit or operational failure. Note that this is not intended to prohibit transmission of control
or signaling information or the use of repetitive codes where required by the technology.
The device for operation in the band 5150-5250 MHz is only for indoor use to reduce the
potential for harmful interference to co-channel mobile satellite systems.
High power radars are allocated primary users (i.e. priority users) of the bands 52505350MHz and 5650-5850MHz and that these radars could cause interference and or damage
to the Wi-Fi transceiver.
This equipment complies with the FCC/IC radiation exposure limits set forth for an uncontrolled
environment.
Only antennas specified by Liquid Controls shall be used with this equipment.
The antenna for this equipment shall be installed and operated to maintain a separation
distance of 20 cm or greater between the antenna and any person.
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LCR.iQ - Setup and Operations Manual
The antenna for this equipment shall not be co-located with or operated in conjunction with any
other antenna or transmitter. The antennas shall be installed and operated to maintain a
separation distance of 20 cm or greater between any other radiating antenna.
The FCC ID and IC can also be viewed on the LCR.iQ by pressing <Main Menu> then
<Diagnostics> then <About>.
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LCR.iQ - Setup and Operations Manual
Dimensions - Panel Mount
FRONT VIEW
BACK VIEW
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SIDE VIEW
LCR.iQ - Setup and Operations Manual
TOP VIEW
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Dimensions - Meter Mount
Front View
LCR.iQ - Setup and Operations Manual
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Side view
Top View
LCR.iQ - Setup and Operations Manual
Bottom View
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LC Offices Worldwide
Liquid Controls
105 Albrecht Drive
Lake Bluff, IL 60044
(847) 295-1050
105 Albrecht Drive
Lake Bluff, IL 60044
(847) 295-1050
Toll-free: 800 458-5262
Corken
3805 Northwest 36th St.
Oklahoma City, OK 73112
(405) 946-5576
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LCR.iQ - Setup and Operations Manual
Setup and Operation
About the LCR.iQ
The Liquid Controls LCR.iQ is a microprocessor-based electronic meter register that can be
used for Weights & Measures approved custody transfer actions in mobile or fixed
installations. The LCR.iQ is a self-contained unit. All operation, setup, and configuration
functions can be carried out using the LCR.iQ function keys and alphanumeric keypad. No lap
pads, laptops, or other data entry devices are required.
A complete Liquid Controls meter system not only accurately measures product, it also
regulates product flow and removes contaminants in order to produce the optimal conditions
for measurement. Typical systems include an air/vapor eliminator, strainer, meter, register,
and control valve.
It's just that simple.
Liquid Controls engineers took an aggressive approach by designing the LCR.iQ® from the
operator's perspective, as if little training should be required to use it. The result is a userguided, configurable interface that walks the operator through the fueling operation, minimizing
chance for error.
COMMON FUELING PROCESSES COMPLETED IN 3 STEPS OR LESS
User-configurable fueling processes control the number of steps required for the operator to
complete his or her delivery. Pump and print operations are complete in two steps, using one
function key!
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LCR.iQ - Setup and Operations Manual
OPERATOR FRIENDLY SCREENS WITH DAY / NIGHT MODES AND
BRIGHTNESS CONTROL
LCR.iQ screens adapt to the operator. Idle screen shows the last delivery data, changing to
full screen, active fueling mode with yellow background when Start is pressed. Operators have
the option to see fueling details during active fueling and can easily adjust screen brightness
and toggle between day or night modes for reduced eye strain.
SIMPLE METER CALIBRATION
The intuitive calibration of the LCR.iQ enables you to simply enter the "corrected prover" or
master meter volume, and it will do the rest. With up to 16 points of linearization, the LCR.iQ is
by far the most precise register ever made.
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LCR.iQ - Setup and Operations Manual
REAL-TIME ON-SCREEN DIAGNOSTICS
The LCR.iQ provides the operator with real-time diagnostics. It also provides an error indicator
and message for any error condition that arises. Also, the operator can easily print the report
for corrective action and reference.
SECURITY
The LCR.iQ® has been designed with the highest levels of securit,y according to Center for
Internet Security (CIS) benchmarks. As an Internet-enabled device, it is imperative that any
weights-and-measures-approved devices meet or exceed CIS benchmarks for security. This
level of stringency also provides a robust user level security to prevent tampering or
inadvertent access to forbidden areas and settings on the device. Safety and security go handin-hand, and these are the number one priority at Liquid Controls.
CONFIGURABLE DELIVERY SETUP
Guide the operator through the fueling process of your choosing. From basic pump-and-print to
presetting–either by volume or product weight. It's easy to adjust price per gallon, percent tax,
or select multiple deliveries on a single ticket.
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LCR.iQ - Setup and Operations Manual
CONFIGURABLE IDLE SCREEN
Easily configure the idle screen fields the operator sees before, during, and after fueling. All
units of measure including date and time formats are also configurable to comply with local
standards.
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LCR.iQ - Setup and Operations Manual
Software License Agreement
Read this license carefully. You agree that by using the itemized software package, you have agreed to the
software license terms and conditions. This agreement constitutes complete and entire agreement between you
and Liquid Controls with respect to this product.
1.Liquid Controls hereby grants to Licensee a non exclusive license to use SR1000 and SR1010 (hereinafter
referred to as “Licensed Software”).
2.Under the License granted herein, Licensee may use the itemized machine readable (executable code)
copy of the Software, including any subsequent updates which maybe provided. Licensee shall not, without
Liquid Controls prior written consent, (a) rent, lease, lend, sublease or otherwise transfer the materials
hereunder; (b) remove or obscure proprietary or copyright notices which may be set forth on the Licensed
Software; or (c) alter, decompile, or disassemble the program.
3.One (1) copy of the Licensed Software, including any software distributed on disks may be made for
backup purposes only. No other copies may be made or used without the written consent of Liquid
Controls.
4.Title. No title to ownership of any Licensed Software is transferred to the Licensee.
5.Upgrades. License upgrades may become available for the Licensed Software. Any cost associated with
such upgrades will solely be determined by Liquid Controls.
6.Warranty. Liquid Controls makes and licensee receives no warranty, express or implied, and thereby
expressly excludes all warranties of merchantability and fitness for a particular purpose.
7.Limitation of Liability. Licensee shall have the sole responsibility for adequate protection and backup ofits
data in connection with the Licensed Software. In no event shall Liquid Controls be liable for (a) special,
indirect or consequential damages; (b) any damages whatsoever resulting from loss of use, data, or profits,
product, inaccurate input or work delays, or any direct property damage arising out of or in connection
with this agreement or the use or performance of the Licensed Software.
8.Termination. Liquid Controls may terminate this software license granted hereunder and require return of
the Licensed Software if Licensee fails to comply with these license terms and conditions.
9.Licensee acknowledges that it has read this agreement, understands it, and agrees to be bound by its
terms, and further agrees that this is the complete and exclusive statement of the agreement between Liquid
Controls and Licensee, which supersedes and merges all prior proposals, understandings, and all other
agreements, oral or written, between the parties relating to this agreement. This agreement may not be
modified or altered except by written instrument duly executed by both parties.
10. This Agreement and performance hereunder shall be construed and interpreted under the laws of the State
of Illinois.
11. If any provision of this agreement is invalid under any applicable statute or rule of law, it is to that extent to
be deemed omitted.
12. Licensee may not assign or sublicense, without the prior written consent of Liquid Controls, its rights,
duties, or obligations under this Agreement to any person or entity in whole or in part.
13. The waiver or failure of Liquid Controls to exercise in any respect any right provided herein shall not be
deemed a waiver of any further right hereunder.
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