Lippert Components Solera Smart Arm Installation And Owner's Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

Table of Contents

Introduction �� 2

Safety �� 2

Prior to Installation �� 2

Resources Required �� 2

Installing The Awning Rail (If Necessary) �� 3

Installation �� 4

Installing The LED Light - Optional �� 7

Installing The Wind Sensor - Optional �� 7

Installing The Infrared (IR) Sensor - Optional �� 8

Operation �� 8

Extending the Awning �� 8 Retracting the Awning �� 9

LED Lights - Optional �� 9

IR Sensor - Optional �� 9

Wind Sensor - Optional �� 9

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Adjusting Pitch �� 9

Troubleshooting �� 10

Manual Override �� 10

Troubleshooting Chart �� 11

Smart Arm Wiring Diagram �� 12

Maintenance �� 13

Fabric Care �� 13

Additional Information Sources �� 13

Notes �� 13

Notes �� 14

Notes �� 15

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

Introduction

The Solera® Smart Arm 12V DC Power Awning features a touch pad that is nested in the awning arm, so the awning can be extended and retracted without going inside the unit� It also features an optional infrared sensor that will activate the awning’s security lights if a moving heat source is detected� It also has an optional wind sensor that will automatically retract the awning in case of severe winds�

Safety

THIS MANUAL PROVIDES OPER ATIONAL PROCEDURES FOR THE SOLERA SMART ARM AWNING. OPER ATING THE SOLERA SMART ARM AWNING IN ANY OTHER MANNER THAN DESCRIBED MAY RESULT IN PERSONAL INJURY, DAMAGE TO THE RECREATIONAL VEHICLE UNIT OR THE AWNING ASSEMBLY AS WELL AS VOIDING THE LIPPERT COMPONENTS LIMITED WARRANTY.

THE “WARNING” SYMBOL ABOVE IS A SIGN THAT AN INSTALLATION PROCEDURE HAS A SAFETY RISK INVOLVED AND MAY CAUSE DEATH OR SERIOUS INJURY IF NOT PERFORMED SAFELY AND WITHIN THE PARAMETERS SET FORTH IN THIS MANUAL. ALWAYS WEAR EYE PROTECTION WHEN PERFORMING THIS INSTALLATION PROCEDURE. OTHER SAFETY EQUIPMENT TO CONSIDER WOULD BE HEARING PROTECTION, GLOVES, AND POSSIBLY A FULL FACE SHIELD, DEPENDING ON THE NATURE OF THE INSTALLATION PROCEDURE.

Prior to Installation

All fasteners supporting the awning assembly must have a backer within the structure of the wall of the unit� Refer to the unit manufacturer for proper location�

This manual will refer to the “drive side” and “idler side” throughout for various instructions� The “drive side” is the right hand side of the awning when facing the awning from the exterior of the unit� The “idler side” is the left hand side of the awning when facing the awning from the exterior of the unit�

Resources Required

• 1-3 people, depending on task

• Cordless or Electric Drill or Screw Gun

• Appropriate Drive Bits

• Rivet Gun (if needed)

• Screwdriver

• Wire Cutters/Strippers

• Non-Permanent Method of Marking

• Scissors/Utility Knife

• Silicone Sealant or Butyl Tape

• Silicone Lubricant

MOVING PARTS CAN PINCH, CRUSH OR CUT. KEEP CLEAR AND USE CAUTION.

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Page 2

Solera® Awning Smart Arm Aftermarket Manual

Installing The Awning Rail (If Necessary)

NOTE: Awning rail not included�

1. Position the awning rail along the line where roof and wall

meet OR:

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

NOTE: The awning rail must be level and parallel with the floor line of the unit (Fig.1)�

2. After determining the awning rail’s proper location, mark its position with a non-permanent method of marking�

A. For pitched awnings: A minimum of 6” above doors or windows

B. For at awnings: A minimum of 4” above doors or windows

A

B

Fig.1

3. Seal the back of the awning rail�

4. Align the awning rail on the wall and secure with #10

x ¾” screws, using all fastener holes�

front facing view

C

B

Floor Line

Letter Description

A Awning Rail B Support Arm Assembly C Roll Tube Assembly

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Page 3

Solera® Awning Smart Arm Aftermarket Manual

Installation

1. On the awning rail, mark the position of the centerlines

of the support arm assemblies� Make sure that the support arm assemblies will not interfere with any lights, vents or other obstructions�

2. Using a non-permanent method of marking, mark a

perpendicular line from the awning rail down to the oor

line� This is the centerline of the support arm assembly

(Fig.2)�

3. Insert the drive head assembly shaft into the end cap (Fig.3)� Align the holes and secure with waxed screw�

Repeat process for idler head assembly at opposite end�

NOTE: Keep the head of the wax screw ⁄” from fastened to avoid compromising the structural integrity of the wax screw�

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

Fig.2

Fig.3

awning width is from centerline to

centerline of support arm assemblies

Floor Line

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Solera® Awning Smart Arm Aftermarket Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

4. Use a screwdriver to spread open either end of the awning rail channel on the installation end (Fig.4A)�

5. To protect the fabric from damage during installation, le

any sharp edges or burrs from the awning rail channel�

6. Use silicone lubricant and spray the inside of the awning rail channel (Fig.4B)�

B

A

Fig.4

7. Remove the tape from the fabric� Unroll a small portion

of fabric�

NOTE: The next steps will require three people: One to feed the polycord into the awning rail channel, two to walk the support arm assemblies along the awning rail while the fabric slides into position�

NOTE: Best practice for setting the awning height is to

push the top of the support arm assemblies up to be ush

with the bottom of the awning rail� The awning height can be adjusted lower if desired, but make sure that the distance from the awning rail to the top of the support arm assemblies is consistent at both ends of the awning�

10. Using scissors or a utility knife, cut the zip ties used to secure both the support arm assembly and the top of the mount arm (Fig.6)�

FAILURE TO MAINTAIN CONTROL OF THE OUTER ARM WHILE CUTTING THE ZIP TIE MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE.

8. Slide the polycord into the awning rail channel and walk

the support arm assemblies and fabric down the awning rail channel until the support arm assemblies are in line with the previously made centerline marks�

9. Lift the support arm assembly up and secure by setting the awning assembly to the desired height and attaching the top of the drive side arm to the side of the unit with two #14 x 1 ¼” screws (Fig.5)� Repeat this procedure for the idler side support arm�

Fig.5

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Page 5

zip tie

Fig.6

Solera® Awning Smart Arm Aftermarket Manual

Installation of Smart Arm™ Touch Pad

1. At the top of the drive side mount arm, locate the red power

wire and the red extend “EXT IN” wire and twist together� Locate the black power wire and the black retract “RET IN” wire and twist together�

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

2. Touch the loose end of the red wires in step #1 to the positive post on the battery� Touch the loose end of the black wires in step #1 to the negative post on the battery�

3. Fully extend the awning�

4. Wires can be separated at this time�

5. Finish the task of securing the mount arms� Make sure the

awning assembly is square on the unit prior to completion� Use two #14 x 1 ¼” screws in one of the provided locations in the middle of the arm (Fig.7), and two #14 x 1 ¼” screws

(Fig. 8) in the bottom of the arm�

NOTE: Four rivets with ⁄” grip range can be used in place of

the two middle and two lower screws on laminated walls�

NOTE: Step #5 and step #6 refer to a bottom wire connection� If it is a top wire connection proceed to step 8�

all wires must remain on the

outside of the pin

mount arm

access hole

Fig.8

6. At this point, determine whether this is a top or bottom wire

installation� If it is a bottom wire installation, pull the power wire and the switch wire (red/black/green) down from the top of the arm to the bottom�

7. Remove the wire covers from the wall mount on the drive side, including the small wire cover at the lower portion of the wall mount�

8. Remove the Smart Arm Touch Pad from the wall mount by removing the snap clip on the right side of the touch pad (Fig.9)� This will allow the touch pad to be removed from the arm (Fig.9)�

side view

of arm -

touch pad

Fig.7

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possible

fastener

locations

Page 6

wire cover

snap clip

Fig.9

Solera® Awning Smart Arm Aftermarket Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

9. Run the wires from the unit through the provided access hole in the mount arm (Fig.8)�

NOTE: If top install, make sure all wires are always on the outside of the pin that secures the pitch arm to the mount arm�

(Fig.7)�

10. Connect the 10 AWG power wire from the unit to the power

wire on the Smart Arm Touch Pad�

11. Connect the extend “EXT IN” and retract “RET IN” wires to the switch inside the coach�

12. Tuck loose wiring into the hole in wall of the unit and seal with silicone sealant or butyl tape�

13. Reinstall the Smart Arm Touch Pad and snap clip (Fig.9)�

14. Reinstall the wire covers�

NOTE: Power to the Smart Arm Touch Pad will time out after

ve minutes of being idle.

Installing The LED Light

- Optional

1. The light wire is under the 4-inch wire cover at the top of the arm (Fig.10)� Remove the wire cover�

2. Connect the red wire from the light to the red 20 AWG light

wire in the arm�

3. Connect the black wire from the light to the black 20 AWG wire in the arm�

4. The light wire must be routed over the top of the mounting arm (Fig.10)�

5. Connect green wire marked “LGT IN” to the light power wire from the unit�

NOTE: The ground wire from the light switch inside the unit will be capped off�

Installing The Wind Sensor

- Optional

1. Locate the Wind Sensor (Fig.11)�

2. Locate Mounting Block (Fig.12) below the drive head on the

outer arm�

3. Attach the Wind Sensor wires (Fig.12) to the wires from the Smart Arm Touch Pad by snapping connectors together (Fig.12)�

wind sensor mounting hole

Fig.11

screw

wind sensor

mounting hole

wind sensor

drive head

top of

outer arm

A

wind sensor

wire

connector

LED light

top of

mounting arm

Fig.10

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Page 7

wind sensor

mounting block

wire connector

to power

drive arm

Fig.12

Solera® Awning Smart Arm Aftermarket Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

4. Snap Wind Sensor (Fig.11 and Fig.12) in place with wires toward coach�

5. Insert screw through the Wind Sensor mounting hole and into the mounting block hole (Fig.12A)�

Installing The Infrared (IR) Sensor - Optional

NOTE: IR Sensor (Fig.13) will be shipped “loose” (unattached)

to the Smart Arm Touch Pad�

1. Locate the Smart Arm Touch Pad at the bottom of the mount arm on the drive head side (Fig.9)�

2. Remove the wire covers from the wall mount on the drive side, including the small wire cover at the lower portion of the wall mount�

3. Remove the Smart Arm Touch Pad from the wall mount by removing the snap clip on the right side of the touch pad (Fig.9)� This will allow the touch pad to be removed from the arm�

4. Remove the protective tape covering the connection pins at the bottom of the Smart Arm Touch Pad (Fig.14) and the top of the IR Sensor�

5. Remove the tape backing from the back of the IR Sensor�

6. Insert the IR Sensor (Fig.13) into the bottom of the

Smart Arm Touch Pad (Fig.15), with the white sensor facing out� No additional wiring is required�

7. Reinstall the Smart Arm Touch Pad and snap clip (Fig.9)�

8. Reinstall the wire covers�

Operation

MOVING PARTS CAN PINCH, CRUSH OR CUT. HOLDING THE TOUCH PAD FROM BOTH SIDES CAN CAUSE SERIOUS BODILY INJURY IF THE AWNING IS RETRACTED COMPLETELY. PRESS THE BUTTONS FROM THE TOUCH PAD SIDE ONLY.

Extending the Awning

1. Verify the unit’s battery is fully charged and connected to

the electrical system�

2. To turn the awning on, press and hold the LOCK button (Fig.16A) for three seconds� The green LED will illuminate

when the awning is on�

3. Press and hold EXTEND arrow (Fig.16B) until the awning is extended completely�

infrared

sensor

Fig.13

protective tape

Fig.15

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Fig.14

NOTE: Auto extend ONLY: in order to use the “One Touch”

feature, press the EXTEND arrow (Fig.16B) twice within two seconds�

B

C

D

E

A

Fig.16

Page 8

F

Solera® Awning Smart Arm Aftermarket Manual

mount arm

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

NOTE: The awning fabric should always be above the roll tube� However, if the extend button is engaged too long or extend is hit inadvertently instead of retract, the awning will roll up backward� This is not a defect� To correct the fabric orientation, press the RETRACT button (Fig.16C)� The awning will then extend to its correct orientation and normal operation can resume�

DO NOT TIE DOWN THE ROLL TUBE, SCREEN ROOM OR LIVING ROOM AFTER AWNING HAS BEEN EXTENDED. TYING DOWN THE ROLL TUBE ONCE THE AWNING IS EXTENDED WILL NOT ALLOW THE FREEFLOATING SUPPORT ARMS TO WORK AS DESIGNED AND MAY CAUSE DAMAGE TO THE AWNING OR UNIT.

Retracting the Awning

1. Verify the unit’s battery is fully charged and connected to

the electrical system�

2. To turn the system on, press and hold the LOCK button (Fig.16A) for three seconds� The green LED will illuminate

when the system is on�

3. Press and hold the RETRACT arrow (Fig.16C) until the awning is fully retracted�

LED Lights - Optional

NOTE: The awning can be ordered with or without the LED

light strip installed on the awning fabric� If installed, press the light button (Fig.16D)� The light will stay on until the button is pressed again�

red AUTO light will turn off� The IR Sensor is no longer operational�

Wind Sensor - Optional

The optional Wind Sensor will automatically retract the awning if severe wind is detected, based on the wind setting level programmed by the operator�

DO NOT STAKE OR OTHERWISE AFFIX SCREEN ROOM OR LIVING ROOM AFTER AWNING HAS BEEN EXTENDED. SECURING THESE OPTIONS ONCE THE AWNING IS EXTENDED WILL NOT ALLOW THE FREEFLOATING SUPPORT ARMS TO WORK AS DESIGNED AND MAY CAUSE DAMAGE TO THE AWNING OR UNI T.

1. Press the WIND button (Fig.16E) from 1 to 3 times,

depending on the amount of wind sensitivity desired�

2. The amount of wind sensitivity will be displayed via the three LED lights next to the button�

NOTE: The levels of wind sensitivity range from 1 to 3� Level 1 requires more wind (least sensitive) to trigger the feature� Level 3 requires less wind (most sensitive) to trigger the feature�

NOTE: When the awning is activated by the Wind Sensor,

the awning light will ash as a notication it is preparing

to close�

IR Sensor - Optional

For additional safety and security, the optional IR Sensor will automatically turn on the LED Lights if a moving heat source is detected during “no-light” conditions� The IR Sensor range reaches out approximately 8 feet in a 180 degree radius from where it is mounted on the unit�

1. With lights off, press and hold the light button (Fig.16D)� The green LED light will come on�

2. Press and hold the light button a second time (for 3-5 seconds) and the red LED AUTO light (Fig.16F) will come on� The IR Sensor is now operational�

3. To discontinue IR Sensor function, press and hold the light button (Fig.16D) another 3-5 seconds, and the

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DURING INCIDENTS OF HIGH WIND, HEAVY R AIN OR EXTENDED TIME AWAY FROM THE UNIT, IT IS ADVISABLE TO RETRACT THE AWNING COMPLETELY TO PREVENT DAMAGE TO THE AWNING AND THE UNIT.

Adjusting Pitch

NOTE: The awning will pitch itself to purge the pooling

of excess water and may dump a significant amount of water without notice�

NOTE: Pitch can be set by adjusting the pitch arm to tip one side of the awning to allow water runoff�

Page 9

Solera® Awning Smart Arm Aftermarket Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

1. Extend the awning to the fully open position�

2. Choose the side of the awning for optimum shade or

convenient water runoff�

A

B

Fig.17

3. Pull downward on the joint of the pitch arm until desired

pitch is set (Fig.17A)� Belleville washers and bolt (Fig.17B) allow for the joint to remain in the position set by the operator�

NOTE: The awning can be retracted without resetting the pitch�

NOTE: If the pitch arm does not hold position, it can be tightened by adjusting the bolt (Fig.17B) in the center of the joint�

Some awnings are equipped with a 2-position pitch arm (Fig.18)� The 2-position pitch arm can be set in the pitch position or snapped into a straight position by pushing the release button (Fig.18A) and sliding the sleeve (Fig.18B)�

Troubleshooting

Manual Override

In the event of power loss or motor failure, the awning can be extended and retracted manually� Perform the following procedure to manually retract the awning�

1. Remove the rubber grommet (Fig.19) from the drive head assembly, exposing the manual override nut on the motor�

rubber grommet

Fig.19

2. Using a ⁄” socket and cordless or electric drill or screw

gun, spin the manual override nut counterclockwise to retract the awning (Fig.20)�

NOTE: Use caution when retracting the awning manually� The use of a step stool or ladder may be required to completely retract the awning�

NOTE: Do not push the joint of any pitch arm up past the point where the two sections are in a straight line� This will put tension on the gas strut, which can cause the strut to break�

slide

A

Fig.18

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B

Fig.20

3. When the awning is completely retracted, replace the rubber grommet in the drive head assembly (Fig.19)�

Page 10

Solera® Awning Smart Arm Aftermarket Manual

Troubleshooting Chart

What is Happening? What Should Be Done?

Awning won’t open or close�

Awning pitch won’t stay in the at position.

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

If optional travel locks are installed, make sure that they have been unlocked�

Verify the fuse is good�

Motor overheated, thermal breaker has tripped, auto resets once cooled�

Check for power at the motor when the switch is in the extended or retracted position�

Check for bad gas strut�

Check pitch arm bolt for proper tension� High winds can cause the pitch

arm to deviate from the at position due to the built-in safety feature of

the awning�

Make sure all three washers are in the proper location of the pitch arm�

The awning is considered completely closed as long as the outer arm is overlapping the mount arm� This overlap can vary�

Awning doesn’t close all the way�

Lights won’t work�

Awning seems to wobble when extending or retracting�

Awning works in the opposite direction of what switch shows�

Awning rolls up backward� This is not a defect� To correct the fabric orientation,simply operate the

Motor overheated, thermal breaker has tripped, auto resets once cooled�

Verify the fabric is square from the unit to roll tube and is rolling up straight on the roll tube�

There is a resettable fuse that can take up to 30 seconds to reset�

Make sure to have 12V DC to the red wire on the light�

Double check power coming out of the touch pad�

Make sure the bolts that hold the head to the support arm assemblies are tight�

Make sure the end caps are seated properly on the roll tube�

Make sure the shaft coming out of the head going to the end cap isn’t bent�

Make sure the mount arms are properly secured to the wall�

Make sure no part of the support arm assemblies is bent�

Make sure the wear collar spacers are all properly located in the support arm assemblies�

Wires going to awning have been reversed or switched� Reverse the wires�

awning in the retract direction and the awning will then extend to its correct orientation and normal operation can resume�

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Page 11

Solera® Awning Smart Arm Aftermarket Manual

Smart Arm Wiring Diagram

black

red

ground

power

red

black

10 AWG

from power

source to

controller

15A circuit per RVIA code

(OEM Supplied)

manual

rocker switch

blue

white

red

awning

drive motor

Smart Arm

control

red power

(connects to source)

green

lgt in

black ret in

red

ext in

red

lgt

white

lgt

red

black

white

wind

sensor

LED

Light

battery, power

source or converter

red

black

green

black

red

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

*Customer has the option of installing either the myRV Control or the Manual Awning Rocker switch� Diagram shows installation of both�

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Page 12

Solera® Awning Smart Arm Aftermarket Manual

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

NOTE: The motor’s internal drive system prevents the awning from moving (extend or retract) on its own� If the motor is damaged or disabled, be sure to secure the awning in the retracted position with a strap around both the outer arm and the mount arm before the manual override nut is released�

Maintenance

Fabric Care

If the awning is retracted while wet, extend the awning and let it dry as soon as conditions allow before retracting� This will help prevent the formation of mildew and add greatly to the life of the awning�

NOTE: Mildew does not form on the fabric itself, but on the accumulated dust, dirt and grime�

Periodically clean vinyl or woven acrylic fabric using a mixture of 1/4 cup of dish soap and 5 gallons of warm water�

1. Liberally apply the mixture on the top of the fabric and retract the awning for 5 minutes� This will apply the mixture to the bottom of the fabric as well�

Notes

2. Extend the awning and hose off with fresh water�

3. Repeat if necessary�

4. Allow to dry before retracting�

Additional Information Sources

Additional information about this product can be obtained from www�lci1�com/support or by downloading the free myLCI app� The app is available on iTunes® for iPhone® and iPad® and also on Google Play™ for Android™ users�

iTunes®, iPhone®, and iPad® are registered trademarks of Apple Inc�

Google Play™ and Android™ are trademarks of Google Inc�

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Page 13

Solera® Awning Smart Arm Aftermarket Manual

Notes

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

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Page 14

Solera® Awning Smart Arm Aftermarket Manual

Notes

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

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Page 15

Solera® Awning Smart Arm Aftermarket Manual

Notes

Solera® Awning Smart Arm

Installation and Owner’s Manual

(For Aftermarket Applications)

www.lci1.com 574-537-8900

Page 16

Manual information may be distributed as a complete document only, unless Lippert Components provides explicit consent to distribute individual parts.

All manual information is subject to change without notice. Revised editions will be available for free download at www.lci1.com. Manual information is considered factual until made obsolete by a revised version.

Please recycle all obsolete materials and contact Lippert Components with concerns or questions.

Solera® Awning Smart Arm Aftermarket Manual