Lippert Components CA-CGL User Manual

HAPPIJAC COMPANY

505 N. Kays Drive, Kaysville, Utah 84037

INSTALLATION INSTRUCTIONS

Model:

CA--

CA

1999 - 2003 Chevy Silverado

CGL

CGL

1999 - 2003 GMC Sierra

FRONT ANCHOR INSTALLATIONSFRONT ANCHOR INSTALLATIONS

1. Prepare the Guide Plates and Anchor Plates for installation by using the adhesive strips
provided to attach the black plastic spacers to the Guide Plate and Anchor Plate as shown in
Fig. 1 & 2.

2. Position the silver Guide Plate such
that holes marked "3" are toward bed
side wall, the top edge is 11
down from the top of the bed rail, and
the outside edge is 1/8" in from corner.
(Fig. 3 & 4) Set plate parallel to bed
floor and secure in place with masking
tape.

1

3. Drill
wall through the two small holes in
guide plate. If a stabilizer bar (SB-100)
is being installed (recommended),
Remove Guide Plates and attach stabil­izer bar per instructions enclosed with bar. If no stabilizer bar is used, insert and tighten the
small sheet metal screws to secure Guide Plates to bed, then remove tape. Otherwise, do this
after the bar is attached.

4. Once both Guide Plates are attached to the bed with the small sheet metal screws, use the
Guide Plates as drill guides and drill
marked 1 & 3. (Fig. 4) Caution, do not allow drill bit to strike cab. Place a board

or some other barrier between bed and cab while drilling.

5. Slip the black Anchor Plates (with spacers attached)
between the bed & cab and start all four 1" X 3/8" bolts
through Guide Plate and bed, into threaded holes in Black
Anchor Plate. Important: Start all 4 before tightening.

( Hint: These will start much easier if you run the bolts
through the plate prior to installation to clear the paint
from the holes.)

6. Once all 4 bolts are started, remove the sheet metal
screws, then tighten all bolts just until all parts draw
snuggly together.

/16" pilot holes in bed front

1

/2 inches

Fig. 1

Align holes in
spacer with holes

marked "1" on

Guide Plate.

Fig. 2

111/2"

Fig. 3 Fig. 4

7

/16” holes through the bed front wall through hole pairs

Fig. 5

Anchor Plate

Sheet
metal
screws

IMPORTANT NOTE: This plate will roughly follow the contour of the bed front. Since
this is a "universal" plate, designed to fit a range of trucks, it will not follow the contour
perfectly, however, all parts will draw together when tightened down.

See reverse side for rear anchor installation.

REAR ANCHOR INSTALLATIONREAR ANCHOR INSTALLATION

NOTE: Rear anchors are installed in the end of the bumper.

When properly installed, the bumper mount tiedowns
provide excellent performance and a clean attractive
appearance. There is no precise mounting location since
a variety of bumpers may be installed. The general
guidelines are as follows:

1. Mounting location should be as flat & vertical as
possible.

2. Be sure no moldings or bumper caps interfere

with the removable coupler.

3. Warning: Mounting near the front edge of bumper could

result in bumper twist and poor performance.

Choose a location as far back as possible on the
flat end of the bumper. Don't go into the radius.

4. Check back side of selected mounting location to
ensure adequate access for tightening the nut,

then center punch and drill a 1/8” pilot hole.
Enlarge to 1/2” and install Anchor Bolt with 2”
fender washer, lock washer & nut.

Flat edges of Anchor Bolt must be horizontal
for proper operation. Be sure to remove slide on
coupler when unloading camper to avoid loosing
them.

WARRANTY INFORMATION

TERMS OF THE WARRANTY:

All products manufactured by Happijac Co. are warranted to the retail customer for one year from date of purchase
against defects in material or workmanship. Any defective part(s) will be repaired or replaced (at Happijac’s option)
without charge, when returned transportation prepaid.There are no other expressed warranties except as set forth above
and any implied warranties are limited in duration to that of the expressed warranty. This warranty does not cover any
damage due to misuse, negligence, or accidents. There is no warranty covering consequential damages, incidental
damages, or incidental expenses including damage to property. This warranty gives you specific legal rights. You may
have other rights which may vary from state to state.

WARRANTY CLAIMS:

All defective material must be returned to the factory via prepaid shipment. Upon inspection and determination of
claims warranted, the factory will repair/replace the material at no charge and return the repaired/replaced material to
the customer with delivery charges prepaid by Happijac via common carrier of Happijac's choosing. Upgrades and
changes to shipping mode resulting in additional shipping costs shall be at customers expense.

Fig. 4

Remove
coupler
when not
in use to
prevent
loss.

Flats
Horizontal

Place well back
from front edge
of bumper but not
on radius.

Fig. 5

company

505 N. Kays Drive, Kaysville UT 84037
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Web Address: www.happijac.com

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