Lincoln P502 Installation Instructions Manual
Piston pump P502
ENEN
Installation instructions
following machinery directive 2006/42/EC
951-171-009-EN
Version 11
2016/06/29
2
EN
EC Declaration of incorporation
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares that the
partly completed machinery
Designation: Pump to supply lubricant within a centralized lubrication system
Type: P502
Part number: 658-XXXXX-X
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6· 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4
The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer is the head of standardization. See manufacturer's address.
Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
2006/28/EC Electromagnetic compatibility | Automotive
Standard Edition Standard Edition
Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 60947-5-1 2010
DIN EN 61000-6-2 2006 DIN EN 61000-6-4 2011
DIN EN ISO 809 2012 DIN EN 61131-2 2008 Amendment 2011 DIN EN 60947-5-1 2010
DIN EN 60204-1 2007 Amendment 2009 DIN EN 61000-6-3 2011
Amendment 2010 DIN EN 60034-1 2011 Amendment 2012
DIN EN ISO 50581 2013 DIN EN 61000-6-1 2007
The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Walldorf, April 20, 2016
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit
3
Legal disclosure
EN
Legal disclosure
The instructions following machinery directive 2006/42/EC are part of the described
product and must be kept at an accessible
location for further use.
Warranty
The instructions do not contain any information on the warranty. This can be found
in our general terms and conditions.
© Copyright SKF
All rights reserved.
Manufacturer
SKF Lubrication Systems Germany GmbH
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf
Phone: +49 (0) 6227 33-0
Fax: +49 (0) 6227 33-259
E-mail: Lubrication-germany@skf.com
www.skf.com/lubrication
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Table of contents
Table of contents
1. Safety instructions ................................................................................................8
1.1 General safety instructions ................................................................................8
1.2 General behaviour when handling the product ...............................................8
1.3 Qualified technical personnel ............................................................................9
1.4 Electric current hazard ....................................................................................10
1.5 System pressure hazard ................................................................................. 10
1.6 Prohibition of certain activities ....................................................................... 10
1.7 Operation .......................................................................................................... 10
1.8 Emergency stopping of the pump .................................................................. 10
1.9 Assembly, maintenance, malfunctions, shutdown, disposal....................... 11
1.10 Intended use ..................................................................................................... 12
1.11 Foreseeable misuse ......................................................................................... 12
1.12 Disclaimer of liability ....................................................................................... 12
1.13 Referenced documents ................................................................................... 12
1.14 Residual risks ................................................................................................... 13
2. Lubricants ...........................................................................................................15
2.1 General safety instructions ............................................................................ 15
2.2 Selection of lubricants ..................................................................................... 15
2.3 Approved lubricants ........................................................................................ 16
2.4 Lubricants and the environment ................................................................... 17
2.5 Lubricant hazard .............................................................................................. 17
3. Overview, functional description ........................................................................18
3.1 Described versions .......................................................................................... 18
4. Technical data .....................................................................................................24
4.1 General technical data ..................................................................................... 24
4.2 Electrics ............................................................................................................ 25
4.3 Output volumes ............................................................................................... 25
4.4 Factory settings of lube and pause times of pumps with control pcb ........ 26
4.5 Specified settings of lube and pause times of pumps with control pcb ..... 26
4.6 Possible settings of lube and pause times of pumps with control pcb ...... 27
4.7 Tightening torques .......................................................................................... 28
4.8 Lubricant requirement for priming of an empty pump ............................... 28
4.9 Useable reservoir volume ............................................................................... 29
4.10 Notes related to the type identification plate ................................................ 30
4.11 Notes related to the CE marking .................................................................... 30
4.12 Type identification code ................................................................................... 31
5. Delivery, returns, and storage ............................................................................32
5.1 Delivery ............................................................................................................. 32
5.2 Returns ............................................................................................................ 32
5.3 Storage ............................................................................................................. 32
6. Assembly .............................................................................................................33
6.1 General information ........................................................................................ 33
6.2 Attachment ....................................................................................................... 33
6.3 Minimum assembly dimensions .................................................................... 33
6.4 Connecting dimensions ................................................................................... 35
6.5 Installing the pump elements ......................................................................... 36
6.6 Installing the pressure reducing valves ......................................................... 37
6.7 Installing the centralized lubrication system ................................................ 38
6.8 Electrical connection ....................................................................................... 39
6.9 Priming without follower plate ....................................................................... 40
6.10 Priming with follower plate ............................................................................. 41
6.11 Setting of lubrication and pause times ......................................................... 43
6.11.1 Pumps without control pcb ............................................................................. 43
6.11.2 Pumps with control pcb .................................................................................. 43
6.11.3 Jumper settings .............................................................................................. 44
7. Start-up ..............................................................................................................45
7.1 General information ........................................................................................ 45
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Table of contents
7.2 Inspections prior to initial start-up ................................................................ 45
7.3 Triggering and additional lubrication cycle ................................................... 45
8. Operation, shutdown and disposal .....................................................................46
8.1 General information ........................................................................................ 46
8.2 Filling the reservoir during operation ............................................................ 46
8.3 Temporary shutdown ...................................................................................... 46
8.4 Shutdown and disposal ................................................................................... 46
9. Maintenance, cleaning and repair ......................................................................47
9.1 General information ........................................................................................ 47
9.2 Cleaning ............................................................................................................ 47
9.3 Maintenance ..................................................................................................... 47
9.4 Replacement of pressure relief valves and pump elements ....................... 47
9.5 Replacement of the control pcb ..................................................................... 48
9.6 Tests after replacement of the control pcb ................................................... 49
9.7 Disposal of disassembled parts ...................................................................... 49
9.8 Replacement of reservoir with follower plate ............................................... 50
9.9 Replacement of the follower plate ................................................................. 51
9.10 Replacement of reservoir without follower plate ......................................... 52
10. Troubleshooting ................................................................................................ 53
10.1 Display of the operating states and fault conditions by means
of the control pcb's LEDs ................................................................................. 56
11. Spare parts .......................................................................................................58
11.1 Pump elements (including sealing ring) ........................................................ 58
11.2 Pressure reducing valve .................................................................................. 58
11.3 Adaptor with lubrication fitting ......................................................................58
11.4 Spare parts kit for replacement of the reservoir .......................................... 59
11.5 Spare parts kit for replacement of the follower plate .................................. 59
11.6 Spare parts kit for replacement of the control pcb ...................................... 59
11.7 Spare parts kit for replacement of the screw cap ........................................ 60
12. Circuit diagrams................................................................................................61
12.1 Legend ............................................................................................................. 61
12.2 Core assignment of the connection plugs ..................................................... 62
12.3 Assignment of circuit diagrams to the pump ................................................ 63
12.4 Circuit diagram 12/ 24 V DC, with bayonet plug and control pcb V20 ...... 64
12.5 Circuit diagram 12/ 24 V DC, with bayonet plug and control pcb V10 ...... 65
12.6 Circuit diagram 12/ 24 V DC, with square plug and control pcb V20 ........ 66
12.7 Circuit diagram 12/ 24 V DC, with square plug and control pcb V10 ........ 67
12.8 Circuit diagram 24 V DC, with M12 plug and control pcb V20 ................... 68
12.9 Circuit diagram 24 V DC, with M12 plug without control pcb .................... 69
12.10 Circuit diagram 12/ 24 V DC, with square plug without control pcb ......... 70
12.11 Circuit diagram 12/ 24 V DC, with bayonet plug without control pcb ....... 71
12.12 Circuit diagram 12/ 24 V DC, with bayonet plug without control pcb ....... 72
Notes ........................................................................................................................... 73
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EN
Explanation of symbols and signs
Explanation of symbols and signs
Symbols
Meaning
General warning
Electrical component hazard, electrical shock hazard
Slipping hazard
Hazard from hot surfaces
Hazard from unintentional intake
Crushing hazard
Pressure injection hazard
Wear personal protective equipment (goggles)
Note
Environmentally sound disposal
recycling
Environmentally sound disposal of
waste electrical and electronic
equipment
You will find these symbols, which warn of
specific dangers to persons, material assets,
or the environment, next to all safety instructions in these operating instructions.
Please read these instructions thoroughly
and heed the warning and safety notes.
Please observe the warning and safety
notes and exercise particular caution in
these cases.
Inform also other users accordingly.
Symbol
Meaning
Prompts an action
Used for itemizing
Refers to other facts, causes, or consequences
Provides additional information within procedures
Warning level Consequence Probability
DANGER
Death/ serious injury imminent
WARNING
Death/ serious injury possible
CAUTION
Minor injury possible
NOTICE
Property damage possible
Symbol
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Explanation of symbols and signs
Abbreviations and conversion factors
Abbreviations
re. regarding oz. Ounce
approx. approx. psi pounds per square inch
°C degrees Celsius rh relative humidity
cu.in cubic inch s second
dB (A) Sound pressure level sq.in. square inch
i.e. that is etc. et cetera
etc. et cetera e.g. for example
poss. possibly > greater than
°F degrees Fahrenheit < less than
fl.ou fluid once ± plus or minus
fpsec feet per second Ø diametre
gal. gallon mph miles per hour
if appl. if applicable rpm revolutions per minute
hp horse power
a.a.r. as a rule
in. inch Conversion factors
incl. including Length 1 mm = 0.03937 in.
K Kelvin Area 1 cm² = 0.155 sq.in
kg kilogram Volume 1 ml = 0.0352 fl.oz.
kp kilopond 1 l = 2.11416 pints (US)
kW kilowatt Mass 1 kg = 2.205 lbs
l litre 1 g = 0.03527 oz.
lb. pound Density 1 kg/cc = 8.3454 lb./gal(US)
max. maximum 1 kg/cc = 0.03613 lb./cu.in.
min. minimum Force 1 N = 0.10197 kp
min. minute Speed 1 m/s = 3.28084 fpsec.
ml millilitre 1 m/s = 2.23694 mph
ml /d millilitre per day Acceleration 1 m/s² = 3.28084 ft./s²
mm millimetre Pressure 1 bar = 14.5 psi
N Newton Temperature °C = (°F-32) x 5/9
Nm Newtonmeter Output 1 kW = 1.34109 hp
8
ENEN
1. Safety instructions
1.1 General safety instructions
The owner must ensure that safety information has been read by any persons
entrusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons. In
addition, the owner must also ensure that
the relevant personnel are fully familiar with
and have understood the contents of the
Instructions.
The instructions must be kept at hand together with the product for future reference.
The Instructions are part of the product and
must accompany the product when selling it.
The described products were manufactured
according to the state of the art.
Risks may, however, arise from its usage
and may result in harm to persons or damage to material assets.
Any malfunctions which may affect safety
must be remedied immediately. In addition
to these Instructions, general statutory regulations and other regulations for accident
prevention and environmental protection
must be observed.
1.2 General behaviour when handling the
product
○ The product may be used only in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
○ Technical personnel must familiar-
ize themselves with the functions and
operation of the product. The specified
assembly and operating steps and their
sequences must be observed.
○ Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
○ Unauthorized persons must be kept
aw ay.
○ Precautionary operational measures and
instructions for the respective work must
be observed.
○ Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
○ During operation, safety-related protec-
tive and emergency devices must not be
removed, modified or affected otherwise
in their function and are to be checked at
regular intervals for completeness and
function.. If protective and safety equipment has to be dismantled, it must be
reassembled immediately after finishing
the work, and then checked for correct
function.
○ Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
○ Wear personal protective equipment
always.
○ When handling lubricants, adhere to the
respective safety data sheets.
1. Safety instructions
9
1
ENEN
Only qualified technical personnel may
install, operate, maintain, and repair the
products described in this document. Qualified technical personnel are persons who
have been trained, assigned, and instructed
by the operator of the final product. Such
persons are familiar with the relevant standards, rules, accident prevention regulations,
and assembly conditions as a result of their
training, experience, and instruction. They
are qualified to carry out the required activities and in doing so recognize and avoid any
potential hazards. The definition of qualified personnel and the prohibition against
employing non-qualified personnel are laid
down in DIN VDE 0105 and IEC 364.
Relevant country-specific definitions of
qualified technical personnel apply for coun-
tries outside the scope of DIN VDE 0105 or
IEC 364.
The core principles of these country-specific
qualification requirements for technical
personnel cannot be below those of the two
standards mentioned above.
The operator of the final product is responsible for assigning tasks and areas of
responsibility and for the responsibility and
monitoring of the personnel. These areas
must be precisely specified by the operator.
The personnel must be trained and instructed if they do not possess the required
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
1. Safety instructions
10
ENEN
1.5 System pressure hazard
1.4 Electric current hazard
1.6 Prohibition of certain activities
The following activities may be carried out
by authorized SKF employees only.
○ Replacement of or changes on the pis-
tons of the pump elements
For pumps with control printed circuit board:
○ Changes on the control printed circuit
board exceeding adjustment of the lubrication and pause times or the replacement in case of defects.
WARNING
System pressure
The product is pressurized during
operation. It must be depressurized before starting assembly,
maintenance, or repair works.
CAUTION
Electric shock
Working on products not disconnected from the power supply may
cause personal injury and damage
to property.
Assembly, maintenance, and repair works may be performed by
qualified and authorized personnel
only on products previously disconnected from the power supply.
Electrical connection may be carried out
only by a qualified electrician authorized by
the operator under consideration of the local
connection conditions and legal prescriptions (e.g. VDE/ IEC).
1.7 Operation
The following must be observed during
commissioning and operation.
○ All information within this manual and
the information within the referenced
documents.
○ All laws and regulations that the operator
must observe.
1.8 Emergency stopping of the pump
In case of an emergency stop the pump by:
○ actuating the emergency stop switch of
the superior machine.
○ switching off the machine or vehicle, in
which the pump has been integrated.
○ disconnecting the pump from the power
supply.
1. Safety instructions
11
1
ENEN
○ All relevant persons (e.g. operating per-
sonnel, supervisors) must be informed
of the activity prior to starting any work.
Precautionary operational measures and
work instructions must be observed.
○ Ensure through suitable measures that
moving/ detached parts are immobilized
during the work and that no body parts
can be caught in between by unintended
movements.
○ Assemble the product only outside of the
operating range of moving parts, at an
adequate distance from sources of heat
or cold.
○ Prior to performing work, the product
and the machine or system in which the
product is or will be integrated must be
depressurized and secured against unauthorized activation.
○ Carry out works on electrical compo-
nents with voltage isolated tools only.
○ Ensure proper grounding of the product.
○ Drill required holes only on non-critical,
non-load bearing parts.
○ Other units of the superior machine
must not be damaged or impaired in
their function by the installation of the
product.
○ No parts of the centralized lubrication
system may be subjected to torsion,
shear, or bending.
○ Use adequate lifting devices when work-
ing with heavy components.
○ Avoid mixing up or wrong assembly of
disassembled parts.
Mark parts properly.
1.9 Assembly, maintenance, malfunctions, shutdown, disposal
1. Safety instructions
12
ENEN
1.10 Intended use
Supply of lubricants within a centralized
lubrication system in intermittent operation
following the specifications made in these
Instructions:
○ to establish a progressive system
○ as a multi-line pump for direct supply to
individual lubrication points.
1.11 Foreseeable misuse
Any usage of the product differing from
the aforementioned conditions and stated
purpose is strictly prohibited. Particularly
prohibited are:
○ Use in an explosive atmosphere
○ Use without the integrated pressure re-
ducing valve
○ Use in continuous operation
○ Painting the pump. Remove or tape
pump completely before painting the su-
perior machine
○ to supply, transport, or store hazardous
substances and mixtures in accordance
with annex I part 2-5 of the CLP regula-
tion (EC 1272/2008).
○ Use to feed, forward, or store gases,
liquefied gases, dissolved gases, va-
pours, or fluids whose vapour pressure
exceeds normal atmospheric pressure
(1013 mbar) by more than 0.5 bar at
the maximum permissible operating
temperature.
○ Use to feed, forward, or store glycol- or
polyglycol based oils and greases. These
may damage the reservoir.
1.12 Disclaimer of liability
The manufacturer shall not be held responsible for damages caused by:
○ inappropriate usage
○ wrong or improper assembly, op-
eration, adjustment, programming, or
maintenance
○ improper or late response to
malfunctions
○ unauthorized modification of system
components
○ the installation of non-original SKF com-
ponents or spare parts
1.13 Referenced documents
In addition to these instructions, the following documents must be observed by the
respective target group:
○ Operational instructions and approval
rules
○ Safety data sheet (MSDS) of the lubricant
or material used
If applicable
○ Instructions of suppliers of purchased
parts, project planning documents and
other relevant documents.
The operator must supplement these documents with applicable national regulations
for the country of use. When selling or forwarding the product, make sure to attach
these Instructions to it.
1. Safety instructions
13
1
ENEN
1.14 Residual risks
Residual risks Remedy
Life cycle — transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal
Dropping of lifted parts or tools ○ No people may remain under suspended loads. Keep unauthorized persons away. Secure suspend-
ed loads using suitable hoisting equipment (e.g. tapes, belts, ropes, etc.).
Falling of parts through insufficient fixing to
the machine
○ Fix parts only to machine parts with sufficient load capacity. Observe the weight. Observe the stated
tightening torques. If no tightening torques are stated, the tightening torques are to be applied to
the screw size for 8.8 screws. Literature, see screw manufacturer.
Electrical shock due to defective connection
cable
○ Check connection cable for damages.
People slipping due to floor contamination
with spilled or leaked lubricant
○ Exercise caution when disconnecting or connecting the product's hydraulic connections
○ Promptly apply suitable binding agents to remove the leaked or spilled lubricant
○ Follow the operational instructions for handling lubricants and contaminated parts
Tearing or damaging of lines when installed
on moving machine parts
○ If possible, do not install on moving parts. If this cannot be avoided, use flexible hose lines
Ripping out/ damage to lines at chafing
points or due to assembly with too little
bending radius
○ Use protective pipes or spring coils
Lubricant spraying out due to faulty component fitting or line connection
○ Use hydraulic fittings and lines suitable for the indicated pressures. These must be checked for
proper connection and damage prior to commissioning
Bursting reservoir if filled by a high-performance pump
○ Monitor the filling procedure and stop it when reaching the max marking of the reservoir
1. Safety instructions
14
ENEN
Residual risks Remedy
Life cycle — transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal
Contact with stirring paddle during "test operation" without reservoir after repair.
○ Operate pump with reservoir always
Reservoirs with follower plate are subjected
to spring load
○ Remove reservoir only when spring is quite released, i.e. the reservoir is empty. If necessary, empty
the reservoir first. Provide adequate protective measures - e.g. fastening straps - when loosening
the reservoir. Do not work with your head directly above the reservoir
Contamination of the environment with lubricant and wetted parts
○ Dispose of the parts following the relevant legal/ operational regulations
Strong heating of the motor
due to a blockade
○ Switch pump off, let parts cool down, eliminate cause.
Damage of the control pcb due to electrostatic discharge when replacing a defective
control pcb
○ Avoid electrostatic charge. Use ESD tools and ESD protective clothes, wear a grounding bracelet
Loss of electrical protective functions due to
faulty installation of the control pcb
○ After the installation carry out a safety check following DIN EN 60204-1 (conduct and scope of test,
see chapter 9.6)
1. Safety instructions
15
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2. Lubricants
2.1 General safety instructions
Intended use is the use of the products to
lubricate bearings and friction points with
lubricants within the physical limits that
can be found in the relevant product documentation, e.g. operating instructions and
product descriptions, e.g. technical drawings
and catalogues.
Particular attention is called to the fact that
hazardous materials of any kind, especially
those materials classified as hazardous by
CLP Regulation EC 1272/2008 annex I,
part 2-5 may be filled into SKF centralized
lubrication systems and components and
delivered and/ or distributed with such systems and components only after consulting
with and obtaining written approval from
SKF.
Selection of a lubricant suitable for the
lubrication task is made by the machine or
system manufacturer and/or the operator of
the machine or system in cooperation with
the lubricant supplier.
When selecting a lubricant, the type of
bearings or friction points, the expected
load during operation, and the anticipated
ambient conditions must be taken into ac-
count. All economic and environmental
aspects must also be considered.
NOTICE
Observe the instructions from the machine
manufacturer regarding the lubricants to
be used.
The amount of lubricant required at the
lube point is specified by the bearing or
machine manufacturer. It must be ensured
that the required lubricant volume is provided to the lubrication point. Otherwise
the lubrication point may not receive adequate lubrication, which can lead to damage and failure of the bearing.
2.2 Selection of lubricants
NOTICE
All products may be used only for their intended purpose and in accordance with the
Instructions.
All products manufactured by SKF are not
admitted for use in combination with gases,
liquefied gases, dissolved gases, vapours, or
fluids whose vapour pressure exceeds normal atmospheric pressure (1013 mbar) by
more than 0.5 bar at the maximum permissible operating temperature.
Other material which is neither lubricant nor
hazardous substance may be fed only after
consultation with and written approval by
SKF.
SKF considers lubricants to be an element
of system design that must always be
factored when selecting components and
designing a centralized lubrication system.
The lubricating properties of the lubricants
are critically important when making these
selections.
1. Safety instructions
2. Lubricants
16
EN
Please contact SKF if you have further
questions regarding lubricants. It is possible
for lubricants to be tested in the company's
laboratory for their suitability for being
pumped in centralized lubrication systems
(e.g. "bleeding").
You can request an overview of the lubricant
tests offered by SKF from the company's
service department.
The product described here can be operated
using lubricants that meet the specifications in the technical data. Depending on the
product design, these lubricants may be oils,
fluid greases, or greases.
Mineral, synthetic, and/or rapidly biodegradable oils and base oils can be used. Consistency agents and additives may be added
depending on the operating conditions.
Note that in rare cases there may be lubricants whose properties are within permissible limit values but whose other characteristics render them unsuitable for use in
centralized lubrication systems. For example, synthetic lubricants may be incompatible with elastomers.
NOTICE
Only lubricants approved for the product
may be used. Unsuitable lubricants can
lead to failure of the product and to property damage.
2.3 Approved lubricants
NOTICE
Different lubricants must not be mixed.
Doing so may cause damage and require
costly and complicated cleaning of the
product or lubrication system. It is recommended that an indication of the lubricant
in use be attached to the lubricant reservoir in order to prevent accidental mixing
of lubricants.
NOTICE
If required SKF can help customers to
select suitable components for feeding the
selected lubricant and to plan and design
their centralized lubrication system.
2. Lubricants
17
121
ENEN
2.5 Lubricant hazard2.4 Lubricants and the environment
NOTICE
Lubricants may pollute ground and waters.
Lubricants have to be handled and disposed of properly. Observe the instructions
by the machine manufacturer regarding
the lubricants to be used.
It is important to note that lubricants are
environmentally hazardous, flammable
substances that require special precautionary measures during transport, storage,
and processing. Consult the safety data
sheet from the lubricant manufacturer for
information regarding transport, storage,
processing, and environmental hazards of
the lubricant that will be used.
The safety data sheet of a lubricant may be
requested from the lubricant manufacturer.
WARNING
Risk of slipping and injury
Leaking lubricant is hazardous due
to the risk of slipping and injury.
Seal leaks without delay and remove spilled or leaked lubricant.
1. Safety instructions
2. Lubricants
18
EN
3. Overview, functional description
3.1 Described versions
- with follower plate and low level signal (1XLF)
- with and without controller
- 12 / 24 V DC
P502 with follower plate Fig. 1
- without follower plate and without low level signal
(1XLF)
- with and without controller
- 12 / 24 V DC
P502 without follower plate Fig. 2
3. Overview, functional description
19
3
EN
Overview P502 with follower plate Fig. 3
1 Reservoir
The lubricant is stored in the reservoir. Depending on the pump version there are three
different types of reservoirs.
XN 1 L for lubricating grease
YN 1 L for lubricating oil
XLF 1 L with follower plate and low level signal
for lubricating grease.
2 Follower plate (in case of models with follower plate)
The spring-loaded follower plate pushes the
lubricant down into the pump elements. This
improves the suction behaviour of the pump.
Pumps with follower plate can be used also
in rotating applications (e.g. wind turbine
generators).
3.1 /3.2 Magnet and magnetic switch
for low level signal
The low level signal is enabled without contact
by means of a magnet (3.1 in the follower plate
and a magnetic switch (3.2) in the pump housing. As soon as the MIN reservoir filling level is
reached, a low level signal is triggered.
1
2
3.1
3.2
3. Overview, functional description
20
EN
Overview P502 with follower plate Fig. 4
4 Closure screw
When using the pump with one pump element
only make sure to close the connection port for
the second pump element with a closure screw.
5 Filler fitting (R1/4)
The filler fitting serves to fill the reservoir with
lubricant.
6 Pump housing
Comprises the motor and, depending on the
pump version, different control pcbs and different connecting options (square or bayonet
plug or
M 12 plug).
7 Reservoir venting device
Is used to vent the reservoir when filling it
with lubricant or to vent the reservoir during
operation.
8 Return-line connection
Is used to connect a return line or to fill the
reservoir via a manual pump with corresponding adaptor. When delivering the pump the
return-line connection is closed with a closure
screw (4).
8/4
7
4
5
6
3. Overview, functional description
21
3
EN
Overview P502 with follower plate Fig. 5
9
10
9 Pump element
There can be mounted a maximum of 2 pump
elements. The pump elements are actuated
by the motor via an eccentric shaft. The pump
elements generate the operating pressure and
supply the lubricant out of the reservoir to the
connected lubrication feed lines. Each pump
element has to be secured by a pressure reducing valve following the maximum operating
pressure.
10 Cover plate of control printed circuit board
The transparent cover plate of pumps with control unit allows to see the operating and error
states (LED displays on the control pcb).
Remove the cover plate (10) from the control
pcb to trigger an additional lubrication cycle or
to adjust lubrication and pause times.
3. Overview, functional description
22
EN
Overview P502 Fig. 6
11 Control pcb
All control pcbs are equipped with an EEPROM.
Thus the pcb's data are protected against loss.
As soon as the pump is switched off, after
switching the pump on again the pause time
respectively the lubrication time will continue
from where it had been interrupted.
Electrical connections
The electrical connections (28/ 29) on the left
respectively on the right side of the pump housing have been provided for connection to the external power supply (28) and to external control
or output devices (29) (e.g. PLC signal lamp)
11
28 29
3. Overview, functional description
23
3
EN
Overview P502 Fig. 7
26 Stirring paddle
The stirring paddle homogenizes and planes
the lubricant. Transportability of the lubricant is
improved and bleeding is reduced.
26
3. Overview, functional description
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