Lincoln 3262, 3270-2, 3240-2 User Manual

SERVICE MANUAL
(DOMESTIC & INTERNATIONAL)
IMPINGER X2 OVENS
WITH ANALOG CONTROLS
MODEL
3240-2, 3262-2, 3270-2
Lincoln Foodservice Products, Inc.
P.O. Box 1229
Fort Wayne, Indiana 46801-1229
Phone: (800) 374-3004 • Fax: (260) 436-0735
Technical Service Hot Line
(800) 678-9511
www.lincolnfp.com
X2svcmanual REV: 12/7/05
SEQUENCE OF OPERATION
IMPINGER X2 OVENS
3240-2* 120/230VAC 60 HZ. 1 PHASE 3240-2* 120/230VAC 60 HZ. 3 PHASE 3262-2* 120/230VAC 60 HZ. 1 PHASE 3262-2* 120/230VAC 60 HZ. 3 PHASE 3270-2* 120/230VAC 60 HZ. 1 PHASE 3270-2* 120/230VAC 60 HZ. 3 PHASE
*NOTE: Model number ending in TS indicates top belt is split belt Model number ending in SB indicates bottom belt is split belt Model number ending in SS indicates both belts are split belts
POWER SUPPLY Electrical power to be supplied to the oven by a four conductor service for single phase
or a five conductor service for three phase. Black conductor is hot. Red conductor is hot. Orange conductor is hot. White conductor is neutral. Green conductor is ground.
MAIN FAN CIRCUIT Power is permanently supplied to the normally open contacts of the main fan relay.
Power is also supplied, through a 2 amp. fuse, to the 30 minute time delay relay. Closing the oven fan switch enables the 30 minute time delay relay. The 30 minute time delay relay supplies 120VAC to the coil of the main fan relay. These normally open contacts now close energizing the main fan motor. Closing the main fan switch also supplies 120VAC to the burner and conveyor switches.
BURNER CIRCUIT Closing the main fan switch supplies 120VAC to the normally open burner switch.
Closing the burner switch supplies 120VAC to the electronic temperature control, through the air pressure switch and the oven cavity hi-limit thermostat, to the normally open contact of the burner blower relay and to the primary of the burner transformer. The transformer’s secondary supplies 24VAC To the normally open contacts of the burner blower motor centrifugal switch and to the coil of the burner blower relay (the normally open contacts close within 30 seconds). The burner blower relay contacts close, supplying 120VAC to the burner blower motor. As the burner blower motor reaches operating speed, it’s internal centrifugal switch closes, supplying 24VAC to the burner control. When the burner control is supplied with 24VAC, the pilot valve is energized and the igniter circuit is energized. Ignition should now occur. After the pilot flame is proven, the main gas valve is energized.
TEMPERATURE CONTROL Closing the main fan switch and burner switch supplies 120VAC to the electronic
temperature control. The electronic temperature control is adjusted to the desired temperature. The thermocouple will provide varying millivolts to the electronic temperature control. The temperature control supplies 120VAC to the temperature regulation valve at intermittent intervals to maintain desired temperature.
CONVEYOR DRIVE
THE OVEN WILL CONTAIN BETWEEN TWO AND FOUR SEPARATE CONVEYOR DRIVE SYSTEMS. THE SEQUENCE OF OPERATIONS WILL BE THE SAME FOR EACH MOTOR SYSTEM. Closing the main fan switch and the normally open conveyor switch supplies 120VAC, through a 2 Amp. fuse, to the conveyor control. AC voltage is converted to DC voltage and DC voltage is supplied, at terminals A+ and A-, to the conveyor motor. Adjusting the conveyor control will vary the DC output voltage. The speed of the motor will increase or decrease as the DC voltage from the conveyor control increases or decreases.
NOTE:
AUTOMATIC COOL DOWN When the oven is started, the 30 minute time delay relay is enabled, permitting the oven
The conveyor control uses a hall effect sensor and magnet, mounted on the conveyor motor that senses motor speed. Any change in motor load (± RPM) is detected by the sensor and the voltage to the motor is adjusted accordingly.
fan to operate for approximately 30 minutes after the oven is shut off, to cool the oven. When the oven is shut off, the 30 minute time delay relay will keep the coil of the main fan relay closed for 30 minutes, maintaining operation of the main fan motor.
Impinger X2 – Analog Service Manual – Dom & Int’l2
SEQUENCE OF OPERATION
IMPINGER X2 OVENS
3240-2* 230VAC 50 HZ. 1 PHASE 3262-2* 230VAC 50 HZ. 1 PHASE 3270-2* 230VAC 50 HZ. 1 PHASE
*NOTE: Model number ending in TS indicates top belt is split belt Model number ending in SB indicates bottom belt is split belt Model number ending in SS indicates both belts are split belts
POWER SUPPLY Electrical power to be supplied to the oven by a three conductor service for single phase
or a five conductor service for three phase. Black conductor is hot. Red conductor is hot. Orange conductor is hot. White conductor is neutral. Green conductor is ground.
MAIN FAN CIRCUIT Power is permanently supplied to the normally open contacts of the main fan relay.
Power is also supplied, through a 2 amp. fuse, to the 30 minute time delay relay. Closing the oven fan switch enables the 30 minute time delay relay. The 30 minute time delay relay supplies 220/240VAC to the coil of the main fan relay. These normally open contacts now close energizing the main fan motor. Closing the main fan switch also supplies 220/240VAC to the burner and conveyor switches.
BURNER CIRCUIT Closing the main fan switch supplies 220/240VAC to the normally open burner switch.
Closing the burner switch supplies 220/240VAC, through the EMI filter, to the electronic temperature control. 220/240VAC is supplied, through the air pressure switch and the oven cavity hi-limit thermostat, to the burner control. When the burner control is energized, 220/240VAC is supplied to the burner blower motor. The normally open air pressure switch closes upon sensing air pressure. After a pre-purge of 30 seconds, the pilot valve and spark are energized. Ignition should now occur. After the pilot flame is proven, the main valve is energized.
TEMPERATURE CONTROL Closing the main fan switch and burner switch supplies 220/240VAC to the electronic
temperature control. The electronic temperature control is adjusted to the desired temperature. The thermocouple will provide varying millivolts to the electronic temperature control. The temperature control supplies 220/240VAC to the temperature regulation valve at intermittent intervals to maintain desired temperature.
CONVEYOR DRIVE
THE OVEN WILL CONTAIN BETWEEN TWO AND FOUR SEPARATE CONVEYOR DRIVE SYSTEMS. THE SEQUENCE OF OPERATIONS WILL BE THE SAME FOR EACH MOTOR SYSTEM. Closing the main fan switch supplies 220/240VAC, through the EMI filter, to the normally open conveyor switch, through a 2 Amp. fuse, to the conveyor control. AC voltage is converted to DC voltage and DC voltage is supplied, at terminals A+ and A-, to the conveyor motor. Adjusting the conveyor control will vary the DC output voltage. The speed of the motor will increase or decrease as the DC voltage from the conveyor control increases or decreases.
NOTE:
AUTOMATIC COOL DOWN When the oven is started, the 30 minute time delay relay is enabled, permitting the oven
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The conveyor control uses a hall effect sensor and magnet, mounted on the conveyor motor that senses motor speed. The sensor detects any change in motor load (± RPM) and the voltage to the motor is adjusted accordingly.
fan to operate for approximately 30 minutes after the oven is shut off, to cool the oven. When the oven is shut off, the 30 minute time delay relay will keep the coil of the main fan relay closed for 30 minutes, maintaining operation of the main fan motor.
SCHEMATIC DIAGRAM
MODEL 3240-2, 3262-2, 3270-2 60 HZ.
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SCHEMATIC DIAGRAM
MODEL 3240-2, 3262-2, 3270-2 50 HZ.
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TROUBLESHOOTING GUIDE
3240-2* 120/230VAC 60 HZ. 1 PHASE 3240-2* 120/230VAC 60 HZ. 3 PHASE 3262-2* 120/230VAC 60 HZ. 1 PHASE 3262-2* 120/230VAC 60 HZ. 3 PHASE 3270-2* 120/230VAC 60 HZ. 1 PHASE 3270-2* 120/230VAC 60 HZ. 3 PHASE
*NOTE:
Model number ending in TS indicates top belt is split belt Model number ending in SB indicates bottom belt is split belt Model number ending in SS indicates both belts are split belts
SYMPTOM POSSIBLE CAUSE EVALUATION Oven fan will not run Incoming power supply Check circuit breakers. Reset if required. Call power
co. if needed. Fuse, 2 Amp, control (F7) Check, replace if necessary. Fuse holder Check, replace if necessary. Switch, oven fan Check continuity between switch terminals. Replace
switch as needed. 30 minute time delay relay Check for supply voltage to 30 minute time delay relay
at terminals #2 and #3. If no voltage is present, trace
wiring back to main power switch. If there is supply
voltage at terminals #2 and #3, check for output voltage
at terminals #1 and #3. If there is incoming voltage but
no output voltage, and the main power switch is on,
replace the 30 minute time delay relay. Relay, main fan Check for supply voltage to relay contacts, if no voltage
is present, trace wiring back to power supply. Check for
120VAC to the coil of the main fan relay. If no voltage is
present, trace wiring back to the 30 minute time delay
relay, check to be sure that the Overload Protector
contacts are closed. If contacts are open, see
“Overload Protector” below. If voltage is present, check
to insure relay contacts are closing. Replace relay as
needed. Overload protector, main fan Check to be sure overload contacts are closed. If not
closed, re-set overload. If contacts do not close,
replace overload protector. If contacts close, test for
proper operation. If the overload contacts do not stay
closed, and the amperage is below the overload
setting, replace the overload protector.
3240 should be set at 13A
3260 should be set at 18A
3270 should be set at 18A Main fan motor Check for supply voltage at motor. If no voltage is
present, trace wiring back to the overload protector.
WITH POWER OFF: Check for opens, shorts or
grounds. Turn motor shaft to check for locked rotor. Capacitor Check for shorts or grounds.
WARNING: Capacitor has a stored charge, discharge
before testing. Drive belt Check for loose or broken drive belt. Adjust motor for
proper belt tension (maximum of 3/8-inch deflection), or
replace drive belt as needed.
Bearings, Fan shaft Check for any damage or excessive wear on the shaft
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bearings. Replace bearings as needed.
Oven will not heat Gas supply Check for adequate gas supply to oven.
Manual gas shut off valve Check to see that the manual gas shut off valve is
open. Also, check flexible gas line connection for any
damage. Main fan motor Check for main fan operation. If it is not operating, refer
to “Oven fan will not run”. Relay, main fan Check for 120VAC supplied to relay terminal #13. If
voltage is not present, trace wiring back to power
supply. If voltage is present, check for 120VAC at
terminal #14. If there is no voltage at terminal #14, and
the relay is energized, replace the main fan relay. Fuse, 2 Amp, control (F8) Check, replace if necessary. Fuse holder Check, replace if necessary. Switch, oven fan Check for 120VAC to the switch, if no voltage is
present, trace wiring back to the main fan relay. Check
continuity between switch terminals. Replace switch as
needed. Switch, burner Check for 120VAC to the switch, if no voltage is
present, trace wiring back to the oven fan switch.
Check continuity between switch terminals. Replace
switch as needed. Air pressure switch Check for 120VAC to the air pressure switch. If no
voltage is present, trace wiring back to burner switch.
This normally open switch should close when the main
fan is activated. Check air switch tube for blockage or
any obstructions, repair as needed. Refer to the
“Removal and installation” section for proper
adjustment of air pressure switch. Replace air pressure
switch as needed. Transformer, burner Check for 120VAC supplied to primary of transformer. If
no voltage is present, trace wiring back to the air
pressure switch. If voltage is present, check for 24VAC
at transformer secondary. If there is primary voltage but
no secondary voltage, replace burner transformer. Relay, burner blower Check for 24VAC supply to relay coil. If no voltage is
present, trace wiring back to burner transformer. Check
for 120VAC to relay contact. If no voltage is present,
trace wiring back to air pressure switch. When 24VAC
is applied to the coil, there will be a delay of 20 – 30
seconds. After this time delay, the relay contacts
should close. If there is 24VAC applied, but the
contacts do not close, replace the burner blower relay. Motor, burner blower Check for 120VAC supplied to the burner blower motor.
If no voltage is present, trace wiring back to the burner
blower relay. If voltage is present, and the motor is not
turning, check for opens, shorts or grounds.
WITH POWER OFF: Check for locked rotor.
Replace burner blower motor as needed.
Centrifugal switch of Burner blower motor
Check for 24VAC supplied to centrifugal switch at wire
S5. If no voltage is present, trace wiring back to the
burner transformer. If voltage is present, check for
24VAC out of centrifugal switch at wire #32. If there is
voltage in, but there is no voltage out, and the burner
blower motor is running, replace the burner blower
motor.
Burner control Check for 24VAC supplied to the burner control at
terminals #5 and #6. If no voltage is present, trace
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Pilot valve Check for 24VAC supplied to pilot valve. If no voltage is
No pilot flame If the ignition control is supplied with 24VAC and the
Pilot tube Check for gas pressure at the pilot tube. Disconnect
Pilot orifice If there is gas pressure at the pilot tube, check the pilot
Burner igniter Check the burner igniter head for any damage or
NOTE: Flame should be On at this time
Pilot flame, but no main flame Electronic temperature
control
Thermocouple probe WITH POWER ON AND THERMOCOUPLE LEADS
Burner control. Check for 24VAC supplied to main valve. If no voltage
Main gas valve Check to see that the switch on the valve is in the “ON”
wiring back to the centrifugal switch of the burner
blower motor. If voltage is present, check for 24VAC at
pins #3 and #2 (pilot valve). If voltage is not present,
replace burner control. If the pilot valve is energized,
check to see that the high voltage igniter circuit is also
energized. To check, turn power off, disconnect the
igniter lead from the ignition control. Turn power on. If
no spark is visible, replace burner control. If a spark is
visible at burner control, proceed.
present, trace wiring back to burner control. If voltage is
present, check for gas pressure at the pilot line
connection. If no gas pressure is present during
ignition, check for any blockage in the assembly. If
there are no obstructions, and there is gas supplied to
the oven, replace the gas valve.
pilot valve and igniter circuits are energized, visually
check for a pilot flame. This may be done by looking
through the inspection view port on the end of the
burner. If no pilot flame is visible, check the pilot tube.
pilot tube at the burner And connect manometer to pilot
tube. If no gas pressure is present during ignition,
check for blockage of the pilot tube. If the pilot tube is
clear, proceed.
orifice for blockage or obstructions. Replace pilot orifice
as needed.
obstructions also check for frayed or broken wire.
Check spark gap, gap should be 3/32” If there is visible
damage, replace burner igniter.
Check for 120VAC supplied to electronic temperature
control at terminals #13 and #12. Of there is no voltage,
trace wiring back to the burner switch. Also check for
120VAC supplied to terminal #20 on the electronic
temperature control. If there is no voltage at terminal
#20, trace wiring back to terminal #13. Set temperature
control to maximum temperature and check for
120VAC output at terminal #21 and neutral. If 120VAC
is present at terminal #20 and neutral, and the unit is
not heating, refer to “Temperature regulation valve” for
next check. If 120 VAC is not present, proceed.
ATTACHED TO THE ELECTRONIC TEMPERATURE
CONTROL: Measure the D.C. millivolt output of these
leads. Refer to chart in the “Removal, Installation and
Adjustment” section for proper readings. If these
readings are not achieved, replace thermocouple.
is present, trace wiring back to burner control. If there is
no voltage output, replace burner control.
position. Check for 24VAC supplied to main valve. If
there is voltage present, check to see that valve is
opening. Connect manometer to pressure tap on outlet
side of valve. If there is voltage to the valve, but no
output gas pressure, replace the valve.
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Temperature regulation valve If 120VAC is present on the electronic temperature
control, terminal #13 to neutral, check for voltage at
temperature regulation valve. If no voltage is present,
trace wiring back to electronic temperature control. If
voltage is present, listen for valve to open and close.
Also check for opens or shorts in the operating coil.
Replace temperature regulation valve as needed.
Intermittent heating Thermal/Overload of main fan
and burner blower motors
The main fan motor and burner blower motor are
equipped with internal thermal protection and will cease
to operate if overheating occurs. As the motors over-
heat and then cool, this will cause the units to cycle on
and off intermittently. Improper ventilation or lack of
preventive maintenance may cause this. Also, most of
the problems listed under “Oven will not heat” can
cause intermittent failure.
Conveyor will not run NOTE: The ovens may contain two, three or four conveyor drive systems using like
components. The trouble shooting sequence will be the same for each of the conveyor drive systems Power supply Check circuit breakers, reset if required. Check power
plug to be sure it is firmly in receptacle. Measure
incoming power, call power co. if needed. Switch, oven fan Check continuity between switch terminals. Replace
switch as needed. Relay, main fan Check for 120VAC supplied to relay terminal #13. If
voltage is not present, trace wiring back to power
supply. If voltage is present, check for 120VAC at
terminal #14. If there is no voltage at terminal #14, and
the relay is energized, replace the main fan relay. Fuse, 2 Amp Check, replace if necessary. Fuse holder Check for 120VAC supplied to fuse holder. If no voltage
is present, trace wiring back to main fan relay. Check
fuse holder, replace if necessary. Switch, conveyor Check for 120VAC supplied to conveyor switch. If no
voltage is present, trace wiring back to fuse holder.
Check continuity between switch terminals. Replace
switch as needed. Control, conveyor Check for 120VAC supplied to conveyor control at
terminals #1 (AC) and #2 (AC). If no voltage is present,
trace wiring back to conveyor switch. If AC voltage is
present, check for DC voltage output at terminals #3
(A-) and #4 (A+). If there is AC voltage in, but no DC
voltage out of the conveyor control. Replace the
conveyor control. If there is D.C. voltage output,
proceed. Fuse, 2 Amp Check, replace if necessary. Fuse holder Check for D.C. voltage supplied to fuse holder. If no
voltage is present, trace wiring back to conveyor
control. Check fuse holder, replace if necessary. Switch, conveyor reversing Check for D.C. voltage supplied to the reversing switch.
If no voltage is present, trace wiring back to the fuse
holder. Check continuity between switch terminals.
Replace switch as needed. Conveyor motor Check for D.C. voltage to the conveyor motor. If no
voltage is present, trace wiring back to the reversing
switch. If voltage is present and the motor will not run,
check the motor windings for opens or shorts. Check
motor brushes for excessive wear. Replace motor
brushes as needed.
If any of the above fails, replace conveyor motor. Conveyor Check for any mechanical problems in the conveyor
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Conveyor speed varying or intermittent
assembly. Check for damaged or torn belting. Check
conveyor shaft bearings for damage or excessive wear.
Repair or replace conveyor components as needed. Power supply Check for a steady 120VAC supply to the conveyor
control. If voltage is not steady, trace back to power
supply. Control, conveyor Check for a steady DC voltage output at terminals A+
and A-. If voltage is not steady, proceed. Check for
5 VDC output from the conveyor control at terminals
+5V(red) and COM (black). If there is no voltage output,
replace the conveyor control. If there is DC output,
proceed. Motor, conveyor Check conveyor motor and gearbox for any visible
damage. If there is apparent damage, repair or replace
conveyor motor. Check motor brushes for excessive or
abnormal wear. Replace motor brushes as needed. Hall effect sensor/magnet Check to be sure that the Hall effect sensor and
magnet are mounted on the motor. Check for any
visible damage to the Hall effect sensor and magnet. If
there is visible damage, repair or replace as needed. If
there is no visible damage, check for a frequency
output from the hall effect sensor at terminals SIG
(white) and COM (black).
Readings should be as follows:
2:15 cook time 56 Hz. approx.
5:00 25 Hz. approx.
10:00 13 Hz. approx.
16:00 8 Hz. approx.
If these readings are not achieved, replace the Hall
effect sensor/magnet
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TROUBLESHOOTING GUIDE
3240-2* 230VAC 50 HZ. 1 PHASE 3262-2* 230VAC 50 HZ. 1 PHASE 3270-2* 230VAC 50 HZ. 1 PHASE
*NOTE:
Model number ending in TS indicates top belt is split belt Model number ending in SB indicates bottom belt is split belt Model number ending in SS indicates both belts are split belts
SYMPTOM POSSIBLE CAUSE EVALUATION Oven fan will not run Incoming power supply Check circuit breakers. Reset if required. Call power
co. if needed. Fuse, 2 Amp, control (F7) Check, replace if necessary. Fuse holder Check, replace if necessary. Switch, oven fan Check continuity between switch terminals. Replace
switch as needed. 30 minute time delay relay Check for supply voltage to 30 minute time delay relay
at terminals #2 and #3. If no voltage is present, trace
wiring back to main power switch. If there is supply
voltage at terminals #2 and #3, check for output voltage
at terminals #1 and #3. If there is incoming voltage but
no output voltage, and the main power switch is on,
replace the 30 minute time delay relay. Relay, main fan Check for supply voltage to relay contacts, if no voltage
is present, trace wiring back to power supply. Check for
supply voltage to the coil of the main fan relay. If no
voltage is present, trace wiring back to the 30 minute
time delay relay, check to be sure that the Overload
Protector contacts are closed. If contacts are open, see
“Overload Protector” below. If voltage is present, check
to insure relay contacts are closing. Replace relay as
needed. Overload protector, main fan Check to be sure overload contacts are closed. If not
closed, re-set overload. If contacts do not close,
replace overload protector. If contacts close, test for
proper operation. If the overload contacts do not stay
closed, and the amperage is below the overload
setting, replace the overload protector.
3240 should be set at 13A
3260 should be set at 18A
3270 should be set at 18A Main fan motor Check for supply voltage at motor. If no voltage is
present, trace wiring back to the overload protector.
WITH POWER OFF: Check for opens, shorts or
grounds. Turn motor shaft to check for locked rotor. Capacitor Check for shorts or grounds.
WARNING: Capacitor has a stored charge, discharge
before testing. Drive belt Check for loose or broken drive belt. Adjust motor for
proper belt tension (maximum of 3/8-inch deflection), or
replace drive belt as needed.
Bearings, Fan shaft Check for any damage or excessive wear on the shaft
bearings. Replace bearings as needed.
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Oven will not heat Gas supply Check for adequate gas supply to oven.
Manual gas shut off valve Check to see that the manual gas shut off valve is
open. Also, check flexible gas line connection for any
damage. Main fan motor Check for main fan operation. If it is not operating, refer
to “Oven fan will not run”. Relay, main fan Check for supply voltage to relay terminal #13. If
voltage is not present, trace wiring back to power
supply. If voltage is present, check for supply voltage at
terminal #14. If there is no voltage at terminal #14, and
the relay is energized, replace the main fan relay. Fuse, 2 Amp, control (F8) Check, replace if necessary.
Fuse holder Check, replace if necessary.
Switch, oven fan Check for supply voltage to the switch, if no voltage is
present, trace wiring back to the main fan relay. Check
continuity between switch terminals. Replace switch as
needed. Switch, burner Check for supply voltage to the switch, if no voltage is
present, trace wiring back to the oven fan switch.
Check continuity between switch terminals. Replace
switch as needed. Air pressure switch Check for supply voltage to the air pressure switch. If
no voltage is present, trace wiring back to burner
switch. This normally open switch should close when
the main fan is activated. Check air switch tube for
blockage or any obstructions, repair as needed. Refer
to the “Removal and installation” section for proper
adjustment of air pressure switch. Replace air pressure
switch as needed. Thermostat, hi-limit Terminals are normally closed. If open, reset and test
oven for proper operation. If thermostat will not hold for
maximum oven temperature, and oven is not exceeding
temperature control setting, check for proper location of
capillary tube in the oven cavity. If above checks okay,
replace hi-limit thermostat. Burner control Check for supply voltage to the burner control at
terminals #1 and #3. If no voltage is present, trace
wiring back to the hi-limit thermostat. If voltage is
present, check for supply voltage at pins #8 and #3
(burner blower motor). If voltage is not present, replace
burner control. If voltage is present, proceed. Motor, burner blower Check for supply voltage to the burner blower motor. If
no voltage is present, trace wiring back to the burner
control. If voltage is present, and the motor is not
turning, check for opens, shorts or grounds.
WITH POWER OFF: Check for locked rotor.
Replace burner blower motor as needed. Air pressure switch (burner motor)
Check for supply voltage at the COM terminal on the air
pressure switch. If no voltage is present, trace wiring
back to burner control. If voltage is present, check for
supply voltage switching to the NO terminal on the air
pressure switch. If the burner blower motor is running,
but voltage is not switching to the NO terminal of the air
pressure switch, check air switch tube for blockage or
any obstructions, repair as needed. Refer to the
“Removal and installation” section for proper
adjustment of air pressure switch. Replace air pressure
switch as needed.
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