Lincoln 1622 Installation Manual

operator manual

Impinger® Low Profile

Series 1600

This document includes:

• Safety Notices

• Specifications

• Installation Instructions

• Operating Instructions

• Cleaning Instructions

• Warranty Statement

Revision: I P/N: 2810081

Lincoln Foodservice Products, LLC

1111 North Hadley Road

Fort Wayne, Indiana 46804

United States of America

Technical Support Hotline: (800) 678-9511

Telephone: (260) 459-8200

www.lincolnfp.com

IMPORTANT WARNING AND SAFETY INFORMATION

! !

! ! ! ! !

· Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected.

· It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation.

· Minimum clearances must be maintained from all walls and combustible materials. See “spacing instructions” for additional information.

· Keep the oven free and clear of combustible material.

· Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required.

· Do not obstruct the ventilation holes in the control panels, as these provide the combustion air for the burner and cooling air for the controls.

· The oven is to be operated only on the type of gas and/or electricity as shown on the specification plate.

· The power burner will not operate and gas will not flow through the burner without electrical power.

· This manual should be retained for future reference.

· The electrical wiring diagram is located under the control box covers.

NOTE:

WARNING:

DANGER!

This manual contains important safety and installation-operation instructions. Require all operators to read this manual thoroughly before installing, operating or servicing this equipment. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play with the appliance.

Do not work around conveyor belt with long hair, loose clothing, or dangling jewelry. Getting caught in the belt could result in serious injury.

For your safety, do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

Do not spray aerosols in the vicinity of this appliance while it is in operation.

If the power supply cord appears to be damaged, do not attempt to operate the unit. Contact a service agent or qualified electrician to repair!

Do not use parchment paper when placing food product through the toaster! Use of such materials may cause a fire and should never be placed in the toaster.

Low Profile - 1600 Series Operator Manual - Dom & Int’l

PURCHASER’S RESPONSIBILITY

It is the responsibility of the purchaser to:

1. See that the gas and electric services for the oven are installed on site in accordance with the manufacturer’s

specification.

2. Unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation

manual.

3. See that the gas and electric services are connected properly by a qualified installer of your choice. For

installation in the State of Massachusetts: Installation of this oven must be performed by a licensed plumber or gas fitter. All such connections must be in accordance with applicable code requirements. Refer to Page 9 for

specific code references.

4. Arrange for inspection and operation check-out by an Authorized Service Technician as described below:

Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. This service is required by Lincoln Foodservice Products, LLC in order to assist the purchaser in proper start-up of the oven on site. Please note the specific details on the Warranty and make certain connections are made to proper utility services.

The warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative.

TABLE OF CONTENTS

WARNING AND SAFETY INFORMATION……………………………………………………………………...… 2 PURCHASER’S RESPONSIBILITY……………………………………………………………………………...… 3 MODEL NUMBER KEY……………………………………………………………………………………………… 4

UTILITY SPECIFICATIONS – MODEL SERIES 1600 & 1600-000-A – GAS & ELECTRIC……...……....… 5

SPACING REQUIREMENTS……………………………………………………………………………………...… 6 VENTILATION GUIDELINES…………………………………………………………………...…………………... 6 AMBIENT TEMPERATURE REQUIREMENTS…………………….…………………………………………….. 6 CANOPY VENTILATION RECOMMENDATIONS………………………………………………………………... 7 SMOKE CANDLE TEST…………………………………………………………………………………………..… 7

RESTRAINT REQUIREMENT……………………………………………………………………………………..... 8

GENERAL INFORMATION………………………………………………….…………………………………….… 8

UNLOADING AND UNCRATING …………..…………………………………………………………………….... 9

CODE REFERENCE……………………….……………………………………………………………………….... 9

EXTERIOR DIMENSIONS – 1600-000-A ……………………………………………………………………….… 11 ASSEMBLY INSTRUCTIONS………………………………………………………………………………………. 12-14 FINGER COLUMNATING PLATE IDENTIFICATION……………………………………………………………. 13 INFORMATION ON USE OF OVEN……….…………………………………………………………………...….. 15 PROGRAMMING DIGITAL ADVANTAGE 1600-000-A CONTROL PANEL…..…………………………..…. 16 DIAGNOSTIC MESSAGES – DIGITAL ADVANATGE 1600-000-A CONTROL PANEL …….…………….. 17

CONVEYOR INFORMATION – DIGITAL ADVANTAGE 1600-000-A……………………………………….... 17

FUNCTIONS – THERMAL CUT-OUT SWITCH………………………………………………………………….. 17 QUEST ENGERY MANAGEMENT SYSTEM (OPTIONAL) OPERATING INSTRUCTIONS (MANUAL)…. 17 QUEST ENGERY MANAGEMENT SYSTEM (OPTIONAL) OPERATING INSTRUCTIONS (AUTO)…….. 18 OPERATOR MAINTENANCE………………………………………………………………………………………. 19 PREVENTIVE MAINTENANCE……………………………………………………………………………..……… 20 CLEANING INSTRUCTIONS………………………………………………………………………………….……. 20 FINGER REMOVAL & DISASSEMBLY FOR CLEANING…………………………………………………..….. 20

IMPINGER CONVEYOR REMOVAL FOR CLEANING………………………………………………………..... 21

HOW TO OBTAIN SERVICE…………………………………………………………………………………….…. 22 APPENDIX A: LABEL DEFINITIONS………………………………………………………………………….….. 23-24

WARRANTY………………………………………………………………………………………………………...… 25

Low Profile – 1600 Series Operator Manual – Dom & Int’l

MODEL NUMBER KEY

EXAMPLE: 1633-B00-E-K1801

16 33 - B 00 - E - K1801

Agency Code (i.e. CE & RoHS combined)

Custom Configuration Code (i.e. General Market Version)

Language Code

Indicates change to base assembly (i.e. Natural Gas, 230V, 1 phase, 50 Hz)

Oven Platform Size (i.e. Low Profile Impinger)

CODE LANGUAGE COUNTRY

0 English Dom. & Int. Default N Finnish Finland

B French France/Luxembourg O Restricted ---

C German Germany P Norwegian Norway

D Italian Italy Q English Japan

E Spanish Spain R Swedish Sweden

F English UK/India/Africa/Hungary S English Australia

G Spanish Mexico/Latin America T Mandarin China

H Portuguese Portugal U Restricted ---

I Not Used --- V English Pacific Rim/Korea

J Danish Denmark W English Middle East

K Dutch & French Belgium X Not Used ---

L Dutch Netherlands Y Not Used ---

M Greek Greece Z Not Used ---

CODE LANGUAGE COUNTRY

AGENCY CODE TABLE

CODE AGENCY

N No Agency

E CE & RoHS compliance combined

U US & Canada compliance only

A Advantage style oven to be phased-out

B Australia AGA

Panel Setup Code

Low Profile - 1600 Series Operator Manual - Dom & Int’l

UTILITY SPECIFICATIONS REQUIRED – ELECTRIC

Model Energy Power Voltage Current Phase Hz

*1621-xxx-E-Kxxx Electric 22 kW

*1622-xxx-E-Kxxx Electric 22 kW

*1623-xxx-E-Kxxx Electric 22 kW

*1624-xxx-E-Kxxx Electric 22 kW 220 VAC 70 Amps 3 60 Hz

*1628-xxx-E-Kxxx Electric 22 kW

*1629-xxx-E-Kxxx Electric 22 kW

400/230

VAC

120/208

VAC

120/240

VAC

380/220

VAC

415/240

VAC

42 Amps 3 50 Hz

81 Amps 3 60 Hz

70 Amps 3 60 Hz

44 Amps 3 50 Hz

40 Amps 3 50 Hz

UTILITY SPECIFICATIONS REQUIRED – GAS

Model Energy Power Voltage Current Phase Hz

*1600-xxx-E-Kxxx Nat. Gas

*1601-xxx-E-Kxxx L.P. Gas

*1633-xxx-E-Kxxx Nat. Gas Hs 33 kW 230 VAC 4 Amps 1 50 Hz

*1634-xxx-E-Kxxx L.P. Gas Hs 36 kW 230 VAC 4 Amps 1 50 Hz

* Reference Model Key

Electrical Supply for Australia: Single Phase: 240VAC, 50Hz / 20 Amp: one neutral & one earth/ground. Three Phase: 240/415 VAC / 20 Amp; three active, one neutral & one earth/ground.

** In Australia, use a 10 Amp General Purpose Outlet

All ovens require separate service and dedicated neutral.

GAS PRESSURE CONVERSION CHART

Inches of

Water Column

3.5

4.5 7

10.5 11 14

14.5

KPa m-Bar

0.87

1.12

1.74

2.48

2.61

2.73

3.48

3.61

110,000

BTU

110,000

BTU

8.70

11.2

17.40

24.87

26.11

27.36

34.81

36.05

120 VAC 14 Amps 1 60 Hz

***NOTE: For proper operation, the gas valve

Millimeters of

Water Column

88.9

114.3

177.8

254.0

266.7

279.4

355.6

requires a nominal inlet pressure of 7 inches H column for natural gas and 11 inches of H for L.P. gas. A minimum inlet pressure of 1.0 inch of

above the manifold setting (NAT. manifold 3.5”

O, L.P. manifold 10” H2O) must be maintained with

no pressure drop from the no load to full load condition. The maximum inlet pressure must be maintained at or below ½ PSIG (14.5 inches H

column). Refer to the chart on the left for pressure conversions.

368.3

Recommended Electrical

Specifications

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

5 Wires, 3 Poles

1N-1G

Recommended

Electrical

Specification

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N–1G

3 Wires, 1 Pole

1N-1G

3 Wires, 1 Pole

1N-1G

****110,000 BTU at

7 in. H2O column

****110,000 BTU at 11 in. H2O column

mB H2O column

O column

Gas

33 kW/hr at 17.4

36 kW/hr at 27.4

Low Profile – 1600 Series Operator Manual – Dom & Int’l

SPACING

The right and left side of the oven must have a minimum 3-inch (75mm) clearance from all surfaces. The oven rear, WITH COOLING DUCTS ATTACHED, requires no clearance. The front of the oven requires a minimum 36inch (914.4mm) clearance from all surfaces. An 18-inch (457mm) clearance on both sides of the oven may be required for service accessibility. In case other cooking equipment is located on both sides of oven, a minimum 24inch (609mm) clearance is required for that equipment.

NOTE: Do not install ovens in any area with an ambient temperature in excess of 95°F / 35°C. Doing so will cause damage to the unit(s).

CAUTION:

OVEN(S) MUST BE OPERATED ON APPROVED BASE ONLY.

VENTILATION

A VENT IS REQUIRED: Local codes prevail. These are the “authority having jurisdiction” as stated by the NATIONAL FIRE PROTECTION ASSOCIATION, INC. in NFPA 96 latest edition. In addition, to be in compliance with the NFPA 54 Section 10.3.5.2, this unit must be installed with a ventilation hood interlock that prevents the unit from operating when the ventilation hood is off. For further ventilation information, see below.

VENTILATION GUIDELINES

A ventilation hood is required to remove heat and cooking odors. For gas ovens, a ventilation hood is also required to remove the products of combustion. The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction. Requirements may vary throughout the country depending on the location by city, county, and state. Obtain information from the authority having jurisdiction to determine the requirements for your installation. Obtain information and review copies of codes or documents that will be used to inspect and approve your installation. Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance. A properly engineered and installed ventilation hood and HVAC system will expedite approval and reduce oven maintenance costs. Proper ventilation is the oven owner’s responsibility.

The ventilation hood must operate in harmony with the building HVAC system. It typically requires between 2500 and 6000 CFM exhaust. (The “Efficiency” of various hood designs makes it necessary to specify such a wide range of ventilator CFM.) Make up air must be supplied by either a hood design or the HVAC system. This will vary with hoods from various manufacturers.

Performance will be evaluated during Start-up Checkout by conducting a smoke candle test. The hood must capture all smoke from the oven. This is required to assure proper performance of the oven and to eliminate additional service calls that occur when ambient temperatures are too high. In all cases, the ambient temperature around the oven must be less than 95° F / 35° C when the oven is operating. In certain localities, other chemical or gaseous methods of detecting adequate capture will be the requirement to meet the local code authority.

The drawing shown below is a typical installation and is intended to be a guideline. It is not a rigid specification. Hood dimensions and the positioning of the hood over the oven will vary with hood manufacturers.

NOTE: Lincoln can provide oven spec sheets that sho w the dimensions of the ov en, KW or BTU ratings and other information that will be useful to both the ventilation hood supplier and the HVAC contractor.

CAUTION:

Prevent airflow through the cooking chamber. Air must NOT be directed onto the oven front, side or rear of the oven.

Low Profile - 1600 Series Operator Manual - Dom & Int’l

CANOPY VENTILATION RECOMMENDATIONS

(Hood shown as dimensional for island mount-size reductions may be possible for wall mount units.)

SMOKE CANDLE TEST – VENTILATION SYSTEM VERIFICATION

OVEN SET-UP FOR THIS TEST:

1. This test is to be done on the bottom oven of a multiple oven system, or a single oven.

2. The conveyor must be off.

3. The oven temperature must be set and operating at 550°F/288°C.

TEST PROCEDURE:

Note: Use Lincoln Smoke Candle #369361 (in Australia, an alternate method of coloring the air may be used).

1. Wear heat resistant gloves to prevent burns to your hands.

2. Put the smoke candle in a cake pan approximately 8 inches (200 mm) x 8 inches (200 mm) x 2 inches (50 mm) deep or equivalent.

3. Open the optional access window in the oven door, or insert candle through conveyor opening.

4. Light the fuse of the smoke candle and immediately put the pan and candle into the center of the oven cavity, on the conveyor belt. (Close the access window or door.)

5. Observe the smoke pattern coming out of the oven openings and the collection of this smoke by the ventilation system.

6. The ventilation system must capture all the smoke from the oven.

Low Profile – 1600 Series Operator Manual – Dom & Int’l

RESTRAINT REQUIREMENT – GAS OVEN(S) ON CASTERS, U.S. AND AUSTRALIA

1. The installation shall be made with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 latest version, and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.42 latest version.

IN CANADA: The installation shall be made with gas connectors that comply with Canadian Code CSA 6.16 latest version and quick disconnects complying to Canadian Code CSA 6.9 latest version.

IN AUSTRALIA: To be installed in accordance with AS 5601-2004 and 4563-2004 Gas Installation Code.

2. The installation of the restraint must limit the movement of the oven(s) without depending on the connector, the quick disconnect device or its associated piping to limit the oven movement.

3. If the restraint must be disconnected during maintenance or cleaning, it must be reconnected after the oven has been returned to its originally installed position.

OPERATIONS

1. Screw lifting eye “B” of cable assembly to hole “A”.

2. Screw eye bolt “C” of cable assembly to stud in wall “D” or floor anchor “E”.

NOTE: Installation point is the same for single, double or triple stack oven(s).

GENERAL INFORMATION

The instructions that follow are intended as a guide for preparing for the installation of the Impinger® Conveyor Ovens, Series 1600.

First and foremost, each crate should be examined before signing the Bill of Lading to report any visible damage caused by the trucker in transit, and to account for the proper number of crates.

Low Profile - 1600 Series Operator Manual - Dom & Int’l

UNLOADING

When the oven arrives it should consist of:

1. A crate containing oven body, conveyor, fingers, crumb pans, and pan stop. (Some models may have the conveyor packed separately.)

2. A package containing the stand and top.

It is recommended that you have a material-handling device available to unload.

DO NOT LIFT EXCESSIVE WEIGHT!

IF THERE IS APPARENT DAMAGE:

UNITED STATES AND CANADA: Arrangements should be made to file a claim against the carrier, as Interstate Commerce Regulations require that the consignee initiate a claim. ALL SHIPMENTS TO OTHER COUTRIES: Freight terms will be developed and extended on an individual basis.

Proper and secure storage facilities should be arranged for the oven(s). If necessary, protect it from outdoor or damp conditions at all times before installation.

UNCRATING

When you have all the crates unloaded, open the crates and remove the plastic covers. Inspect at once for concealed damage. If anything appears to be damaged, contact the appropriate persons immediately to file a

damage claim. After completing this inspection, finish unpacking the oven and all other components. Be sure to remove the cardboard from the plenum shroud. Move all components inside near the area where they will be

assembled in the order in which they will be assembled.

THE OVEN WILL CLEAR THROUGH A 30” (762 mm) DOORWAY BY USING THE FOLLOWING PROCEDURE:

1. Model 1600 Series A. Remove conveyor; see page 21 for instructions. (Some units may have conveyor packed separately.) B. Remove front doors by lifting the doors from the hinge plates. C. Place oven front on a four-wheel moving dolly and it will clear a 30” (762 mm) doorway.

NOTE: Use care not to damage hinge plates on oven front.

CAUTION:

DO NOT LIFT THE UNIT BY EITHER OF THE CONTROL BOXES.

CODE REFERENCE

WARNING

INT’L (CE):

GAS CODE REFERENCE

Safe and satisfactory operation of this oven depends to a great extent upon its proper installation, and it should be installed, as applicable in accordance with the National Fuel Gas Codes, ANSI Z223.1/NFPA 54, latest version, Manufacturers’ installation Instructions and local municipal building codes.

1. The oven and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.45kPa).

2. The oven must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than ½ psig (3.45kPa).

IN MASSACHUSETTS: The minimum length of a flexible gas supply hose is thirty-six (36”) inches. IN CANADA: The installation of these appliances is to be in accordance with CSA B149.1 latest version – Natural Gas and Propane Installation Code – and/or local codes. IN AUSTRALIA: To be installed in accordance with AS 5601-2004 and 4563-2004 Gas Installation Code.

This appliance must be properly grounded at time of installation. Failure to ensure that this equipment is properly grounded can result in electrocution, dismemberment or fatal injury.

Low Profile – 1600 Series Operator Manual – Dom & Int’l

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