TABLE OF CONTENTS
SPECIFICATIONS
Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Motor Specification . . . . . . . . . . . . . . . . . . . . . . . . .3
Electrical Specifications . . . . . . . . . . . . . . . . . . . . .3
Mechanical Specifications . . . . . . . . . . . . . . . . . . . .3
Safety Specifications . . . . . . . . . . . . . . . . . . . . . . .3
Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . .3
PREP
ARATION
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Powerhead Attachment . . . . . . . . . . . . . . . . . . . . . . . .4
Trolley Carriage/ Chain Attachment . . . . . . . . . . . . . . .4
INST
ALLATION INSTRUCTIONS
Mounting Header Bracket . . . . . . . . . . . . . . . . . . . . . .5
Mounting Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Operator Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Straight Arm Attachment . . . . . . . . . . . . . . . . . . . . . . . .6
ENTRAPMENT PROTECTION
ACCESSORIES
Sensing Edges & Photo Eyes . . . . . . . . . . . . . . . . . . .7
LIMIT SWITCH
ADJUSTMENT
Limit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
POWER & CONTROL
WIRING
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Control Station Wiring . . . . . . . . . . . . . . . . . . . . . . .9
Radio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . .9
Optional Control Mounting . . . . . . . . . . . . . . . . . . .9
Optional Control Wiring . . . . . . . . . . . . . . . . . . . . .28
EMERGENCY DISCONNECT SYSTEM
Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
BRAKE
ADJUSTMENT
Brake Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CLUTCH
ADJUSTMENT
Clutch Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Clutch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . .11
WIRING DIAGRAMS
1 PH Control Connections . . . . . . . . . . . . . . . . . . .12
3 PH Control Connections . . . . . . . . . . . . . . . . . . .12
1 PH Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3 PH Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
ST
ANDARD PROGRAMMING
Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 & 16
Self Monitoring Safety Devices . . . . . . . . . . . . . . . .16
RPM Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maximum Run Timer . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance Alert System . . . . . . . . . . . . . . . . . . .18
OPTIONAL
PROGRAMMING
Mid Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Timer to Close . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Red Green Warning Lights . . . . . . . . . . . . . . . . . . .19
Board Illustration . . . . . . . . . . . . . . . . . . . . . . . . . .20
REPLACEMENT P
ARTS & MAINTENANCE
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . .21 & 22
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . .23
Customer Service Contact Information . . . . . . . . . .23
Electrical Box parts . . . . . . . . . . . . . . . . . . . . . . . . .24 & 25
Chassis Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 & 27
PACKING LIST
PART #
01-17278
02-103L
10-10203
10-10204
10-10205
11-10130
11-10197
19-41ML
40-15259
40-55
75-10174
QTY.
1
1
1
1
1
1
1
2
1
2
1
DESCRIPTION
OWNERS MANUAL
3 BUTTON STATION
DOOR CURVED ARM
DOOR BRACKET
TRACK END BRACKET
PIVOT SHAFT
TAKE-UP BOLT
MASTER LINK, #41
LABEL, MAINTENANCE ALERT
LABEL, TROLLEY CAUTION
FRONT IDLER ASSEMBLY
PART #
75-10214
75-10259
75-17942
82-HN38-12
82-HN38-16
82-RN31-26
84-FN-31
84-FN-38
84-LH-38
85-LS-38
86-CP045-108
QTY.
1
2
1
10
3
2
2
12
1
3
2
DESCRIPTION
DOOR ARM ASSEMBLY
TRACK SPACER ASSEMBLY
TROLLEY SLIDER
HEX BOLT, 3/8-16 X 3/4" LONG
HEX BOLT, 3/8-16 X 1" LONG
CARRIAGE BOLT, 5/16-18 X 2-1/2"
FLANGE NUT, 5/16-18
FLANGE NUT, 3/8-16
LOCKNUT, 3/8-16
LOCKWASHER, 3/8"
COTTERPIN, 9/64 X 1-1/2" LONG
HARDWARE KIT (K77-13821)
Before beginning your installation check that all components were supplied and received undamaged.
Before attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
These instructions are intended to highlight certain safety related issues. These instructions are not intended to be comprehensive. Because each application is unique, it is the
responsibility of the purchaser, designer, installer and end user to ensure that the total
door system is safe for its intended use.
2