LiftMaster APT LOGIC 3 Owner's Manual

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W N E R S M A N U A L
APT
INDUSTRIAL DUTY COMMERCIAL DOOR OPERATOR
ogic
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PATENT PENDING
The Maintenance Alert System™ allows the installer to set an internal Maintenance Cycle Counter. The Logic 3 operator incorporates a self-diagnostic feature built into the (MAS) Maintenance Alert System LED. An LED on the 3-button station will signal when the set number of cycles/months is reached or when the operator requires immediate service.
This Operator Features
the Enhanced
Radio Receiver
Built on Board
Serial # Box
Installation Date
2 YEAR WARRANTY
315MHz
2

TABLE OF CONTENTS

SPECIFICATIONS
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREPARATION
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Powerhead Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Trolley Carriage/Chain Attachment . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION
Mount the Header Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mount the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hang the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Straight Arm Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Entrapment Protection Accessories . . . . . . . . . . . . . . . . . . . . . . .8
ADJUSTMENT
Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Emergency Disconnect System . . . . . . . . . . . . . . . . . . . . . . . . . .9
Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Clutch Adjustment and Auxiliary Reversal System . . . . . . . . . .10
POWER & GROUND WIRING
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Power Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Ground Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CONTROL STATION WIRING & INSTALLATION
Control Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
External Radio Wiring Connections . . . . . . . . . . . . . . . . . . . . . .12
DIAGRAMS
Standard Power & Control Connection Diagrams . . . . . . . . . . .13
1 Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PROGRAMMING
Control Board Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Determine and Set Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . .16
Failsafe Wiring Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Self-Monitoring Safety Device Options . . . . . . . . . . . . . . . . . . .17
Programming Remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Maintenance Alert System (MAS) . . . . . . . . . . . . . . . . . . . . . . .20
Mid Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Timer To Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-22
AUTOMATICALLY LEARNED PROGRAMMING
Auxiliary Reversal System/RPM Sensor . . . . . . . . . . . . . . . . . .22
Maximum Run Timer (MRT) . . . . . . . . . . . . . . . . . . . . . . . . . . .23
OPTIONAL PROGRAMMING
Red/Green Warning Light Card . . . . . . . . . . . . . . . . . . . . . . . . .23
Resetting Factory Defaults - Clearing Memory . . . . . . . . . . . . .24
MAINTENANCE SCHEDULE
. . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING
Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Troubleshooting Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Troubleshooting Radio Functionality . . . . . . . . . . . . . . . . . . . . .28
REPAIR PARTS
Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31
Repair Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Operator Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Control Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .36
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your door and/or the door operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical
WARNING
WARNING
WARNING
WARNING
CAUTION
WARNING
WARNING
IMPORTANT NOTES:
• BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
• DO NOT attempt repair or service of your commercial door and gate operator unless you are an Authorized Service Technician.
Before beginning your installation check that all components were provided.

CARTON INVENTORY

OPERATOR DIMENSIONS

3
DESCRIPTION
POWER HEAD ASSEMBLY OWNER'S MANUAL AND CAUTION LABELS HARDWARE BOX (INCLUDES FASTENERS, TRACK SPACERS, DOOR ARM ASSEMBLY, FRONT IDLER AND HEADER MOUNTING
BRACKET) AUTO RECONNECT TROLLEY 3-BUTTON CONTROL STATION WITH LED TROLLEY DRIVE CHAIN #48
NOTE: The tracks are shipped separately.
11.63" (29.54 cm)
*Door Height Plus 4 feet (1.22 m) (minimum)
*23.43" (59.51 cm)
13.05" (33.15 cm)
Highest Point of Door Travel
4" (10.2 cm)
WEIGHTS AND DIMENSIONS
HANGING WEIGHT: 80-110 LBS. (36.3-50 kg)
Door Height Plus 4 feet (minimum)
*
4”
Highest Point of Door Travel
*20-1/2”
13-1/8”
10-1/2”
For Units with Brake add 3-1/2”
*
(Standard on 3/4 & 1Hp models Optional on 1/3 & 1/2Hp)
4
MECHANICAL
DRIVE REDUCTION: . . . . . . . .Primary: Heavy duty (5L) V-Belt.
Secondary: #41 chain/sprocket. Output: #48 chain
OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . . .96 R.P.M.
DOOR SPEED: . . . . . . . . . .7-8" per second depending on door
BRAKE: . . . . . . . . . . . . . . . . . . . . .Solenoid actuated disc brake
BEARINGS: . . . . . . . . . . . .Output Shaft: Shielded Ball Bearing.
Clutch Shaft: Iron Copper sintered and oil impregnated.
MOTOR
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Continuous Duty
HORSEPOWER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2 HP
SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1725 RPM
VOLTAGE: . . . . . . . . . . . . . . . . . . . . . . .115 Volts - Single phase
CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . .See Motor Nameplate
SAFETY
DISCONNECT: . . . . . . . . . . . . . . .Quick disconnect door arm for
emergency manual door operation.
SAFETY PHOTO EYES (Optional CPS-L): Through beam or retro
reflective devices used to provide non-contact
safety protection.
SAFETY EDGE (Optional): Electric or pneumatic sensing device
attached to the bottom edge of door.
ELECTRICAL
TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24VAC
CONTROL STATION: . . . . . . . . . . . . . .NEMA 1 3-Button Station.
Open/Close/Stop w/ LED
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . .C2 (Factory Shipped)
Momentary contact to OPEN & STOP, constant pressure to CLOSE, plus wiring for sensing device to reverse and auxiliary devices to open and close with open override. See pages 16 and 17 for optional wiring types and operating modes.
LIMIT ADJUST: . . . . . .Linear driven, fully adjustable screw type
cams. Adjustable to 24'.

OPERATOR SPECIFICATIONS

5

PREPARATION

TRACK ASSEMBLY
1. Using the 3/8"-16 x 3/4" bolts and flange hex nuts provided, assemble the operator track by installing and tightening the track spacer brackets. Position the spacers evenly over the length of the track. NOTE: The nylon pad on the spacer
bracket should face up.
2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front idler assembly to the second set of holes of one end of the track. Refer to the illustration below.
3. Slide the trolley carriage onto the track so that the hole of the door arm faces the front (towards door).
POWERHEAD ATTACHMENT
1. Position the track assembly on the frame of the powerhead so that the motor side of operator is in back (away from door ).
2. Using (2) 3/8"-16 x 3/4" bolts and flange hex nuts, install the front idler assembly to the second set of holes of one end of the track. Be sure the take-up bolt faces toward end of track. Refer to the illustration below.
3. Connect the track to the operator by fastening (2) 3/8"-16 x 3/4" bolts and nuts through the frame and the end holes in track. Tighten all four bolts to secure the track to the powerhead.
TROLLEY CARRIAGE / CHAIN ATTACHMENT
1. Uncoil the chain and run it up through the idler on the chain take-up assembly. Pull it towards the operator running it over the nylon spacer brackets and over the top of the trolley carriage. Pull the chain around the final drive sprocket on the operator and back toward the trolley carriage. Pull the release clip on the carriage and push one end of the chain through the chain slot (see illustration). Using one of the masterlinks, connect the drive link to one end of the chain. Pull the drive link toward the free end of the chain and determine where to cut chain for proper adjustment. Be sure the chain tensioning bolt is loose before removing links. Using the other masterlink fasten the adjusted chain to the free end of the drive link.
2. Slide the trolley carriage back and forth past the drive link to assure that there will be no binding. Turn the chain tensioner adjustment bolt to take out most of the chain lack.
• With trolley positioned at either end of the track, a properly
adjusted chain will sag about 3" (7.62 cm) at the midpoint. If necessary, remove links from the chain to achieve proper adjustment.
3. Tie the release cord to the trolley carriage.
To prevent possible SERIOUS INJURY or DEATH:
• DO NOT connect electric power until instructed to do so.
• If the door lock needs to remain functional, install an interlock switch.
• ALWAYS call a trained professional door serviceman if door binds, sticks or is out of balance. An unbalanced door may not reverse when required.
• NEVER try to loosen, move or adjust doors, door springs, cables, pulleys, brackets or their hardware, ALL of which are under extreme tension and can cause SERIOUS PERSONAL INJURY.
• Disable ALL locks and remove ALL ropes connected to door BEFORE installing and operating door operator to avoid entanglement.
WARNING
WARNING
Front Idler Assembly
Reel Chain Around Idler and over Spacer Brackets
Trolley Assembly
Trolley Carriage
Spacer Bracket (mounted nylon pad side up)
L - Slot
6

INSTALLATION

IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the illustrations and instructions below that suit your application.
MOUNT THE HEADER BRACKET
1. Close the door and mark the inside vertical centerline of the door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 2' (.61 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 4" (10.2 cm) above the high point. This height will provide travel clearance for the top edge of the door.
MOUNT THE OPERATOR
1. Position the operator on the floor below the header bracket.
2. Position the front idler assembly against the header bracket.
3. Align the bracket holes and join with hardware as shown.
4. Raise the operator to a horizontal position above the guide rails and temporarily secure with a suitable rope, chain, or support from the floor. Open door slowly, being careful not to dislodge the temporary support. Using the door as a support, place a level against the rail and shim the operator until it is horizontal. Make sure that the operator is aligned with the center line of the door.
4. Using the projected lines for location, mount a suitable wood block or length of angle iron to the wall above the door opening. Refer to the illustration below. This will provide a mounting pad for the front header bracket of the operator. If necessary reinforce the wall with suitable mounting brackets to ensure adequate support of mounting pad. Using suitable hardware, mount the (U-shaped) front header bracket to the pad.
Carpenterʼs Level
Door Travel Projection
Header Wall
High Point of Travel
Header Bracket
Nut
Bolt
Nut
Bolt
3.5"
4" Min. (10.2 cm)
(8.9 cm)
Vertical Center Line of Door
Header Bracket Drill Pattern
1.75" (4.5 cm)
High Rise Point Projection Line
Guide Rails
Using the door as support, shim operator to a horizontal position.
Operator Alignment
7
To avoid possible SERIOUS INJURY from a falling operator, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets
into masonry.
WARNING
WARNING
HANG THE OPERATOR
1. The illustration below shows a typical method of hanging the operator from the ceiling. Each installation may vary, but in all cases side braces should be used for additional strength.
2. For mounting of the support brace(s) to the powerhead. Four holes (clearance up to 3/8" bolts) are located on each side of frame.
3. Check to make sure the track is centered over the door (or in line with the header bracket if the bracket is not centered above the door).
NOTE: If the operator is longer than 15' (4.57 m) use of a mid-span support is recommended.
STRAIGHT ARM ATTACHMENT
1. Fully close the door and move the trolley slider to within 2" (5.08 cm) of the front idler.
2. Attach straight door arm to the fixed roll pin in the trolley carriage.
3. Attach the door bracket to the door arm using the 3/8"-16 x 1" bolt and nylon locking nut provided. Leave the nut and bolt loose enough to allow the two pieces to pivot freely.
4. Using 3/8" hardware provided, bolt the curved door arm to the straight arm, aligning the mounting holes in such a way that the door bracket pivot bolt will be in line with the top rollers on the door.
5. Position the door bracket to the center line on the door. Using suitable hardware, attach the door bracket to the door. Many installations, except solid wood doors, will require additional support for the door. Refer to the illustration below.
NOTE: At this time, ensure all bolts and lag screws are properly secured.
INSTALLATION
Mid-Span Support Brace
Powerhead Support Brace
Top Roller
Straight Arm
Vertical Centerline of Door
Door Bracket
Curved Door Arm
Pivot Bolt
8
ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL)
PHOTO EYES & SENSING EDGES
Sensing devices provided for door industry type operators with an isolated normally open (N.O.) dry contact output are compatible with your operator. This includes pneumatic and electric edges, and through beam and retro reflective photo eyes. If you would like to order or receive more information on safety devices, please contact your local Authorized Dealer.
If not pre-installed by the door manufacturer, mount the sensing edge on the door according to the instructions provided with the edge. The sensing edge may be electrically connected by either coiled cord or take-up reel.
Important Notes:
a. Proceed with Limit Switch Adjustments described below before
making any sensing edge wiring connections to operator.
b. Electrician must hardwire the junction box to the operator
electrical box in accordance with local codes.
WIRING
For wiring of your sensing device to the operator, refer to the wiring diagram provided on page 14. See field connection terminals identified as Reversing Device.
TAKE-UP REEL
Take-up reel should be installed 12" (30.48 cm) above the top of the door.
COIL CORD
Connect operator end of coil cord to junction box (not provided) fastened to the wall approximately halfway up the door opening.

ADJUSTMENT

To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect electric power BEFORE manually moving limit nuts.
WARNING
WARNING
LIMIT SWITCH ADJUSTMENT
NOTE: Make sure the limit nuts are positioned between the limit switches before proceeding with adjustments.
1. Depress retaining plate to allow nut to spin freely. After adjustment, release plate and move nut back and forth to ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so that the limit switch is engaged as door fully seats at the floor.
INSTALLATION
To reduce the risk of SEVERE INJURY or DEATH, ALWAYS install reversing sensors when the 3-button control station is out of sight of door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNING
WARNING
CLOSE OPEN
SAFETY
(Aux. Close) Limit Switch
CLOSE Limit Switch
OPEN Limit Switch
9
To prevent possible SERIOUS INJURY or DEATH from a falling door or arm:
• DO NOT stand under the door arm when pulling the emergency release.
• If possible, use emergency release handle to disengage trolley ONLY when door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless doorway is clear of persons and obstructions.
WARNING
WARNING
EMERGENCY DISCONNECT SYSTEM
ADJUSTMENT
TO DISCONNECT DOOR FROM OPERATOR
The door should be in the fully closed position, if possible. Pull down on the emergency release handle and raise or lower the door manually.
TO RECONNECT DOOR ARM TO TROLLEY
The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door control or remote.
Header Bracket
Straight Door Arm Assembly
Door
Bracket
Trolley
Track
Chain
Emergency Disconnect
NO EC
T
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Emergency
Release
Handle
Door
Curved
Door Arm
10
BRAKE ADJUSTMENT
The solenoid brake is adjusted at the factory and should not need additional adjustment for the life of the brake assembly.
Replace brake assembly when necessary. Refer to the illustration for identification of components for the solenoid type brake system.
CLUTCH ADJUSTMENT AND AUXILIARY REVERSAL SYSTEM
The Auxiliary Reversal System is designed to protect the door and motorized operator. It is NOT a substitute for a safety sensing device. The Auxiliary Reversal System works in tandem with the adjustable clutch to detect if a closing door runs into or comes across an obstruction. If an obstruction is met and causes the clutch to slip, the Auxiliary Reversal System will return the door to the full open position when closing or stops the door when opening.
1. Remove cotterpin from nut on the clutch shaft.
2. Back off clutch nut until there is very little tension on the clutch spring.
3. Tighten clutch nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the door by hand during travel.
4. Reinstall cotterpin.
ADJUSTMENT
To prevent possible SERIOUS INJURY or DEATH, install reversing sensors when the 3-button control station is out of sight of the door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNING
WARNING
Brake Assembly
Brake Plate Assembly
Solenoid
Cotterpin
Release Lever
Clutch Pad
Clutch Plate
Cotterpin
Adjusting Nut
Spring
Washer
Clutch Pulley
11
POWER WIRING & GROUND WIRING
GROUND WIRING CONNECTIONS
1. Connect earth ground to the chassis ground screw in the electrical box enclosure.
2. Use same conduit entry into the electrical box as the power wiring.
IMPORTANT NOTE: This unit must be properly grounded. Failure to properly ground this unit could result in electric shock and serious injury.
POWER WIRING CONNECTIONS
1. Connect power wires coming from the main to the captive terminal block in the electrical box enclosure marked with the label. All power and control wiring must be run in separate conduit in accordance with local electrical codes.
2. Be sure to run all power wires through the conduit hole in the electrical box enclosure marked with the label shown below.
NOTE: Must use #14 AWG or thicker wire for power wiring.
To reduce the risk of SEVERE INJURY or DEATH:
• ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service.
• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes. The operator should be on a separate fused line of adequate capacity.
• ALL electrical connections MUST be made by a qualified individual.
• DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation.
• ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled.
• ALL power and control wiring MUST be run in separate conduit.
WARNING
WARNING
Single Phase Power Wiring
Line Power
115/230 Vac
Single Phase
Hot
Neutral
Gnd
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