Life Fitness Parabody 660 User Manual
660 GYM SYSTEM
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
CLASS H
PART # 7034501
REV . C
USER’S GUIDE
1
Version: 660101
Revision: 06/21/01
j
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
Parts list..........................5
Assembly Instructions.....6-48
General Maintenance.......49
W arranty Statement..........50
Product Services..............51
Insert-Registration Card
IMPORTANT SAFETY INFORMATION
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.
©
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
IMPORTANT NOTES
Please note:
* Thank you for purchasing the ParaBody 660 Gym System. Please read these
instructions thoroughly and keep them for future reference.
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
T ools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 7/32”, 5/16” Allen wrench
* Adjustable wrench
* T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
3
6
1’
2’
3’
4’
5’
1’
2’ 3’
4’
5’ 6’ 7’ 8’
9’
6’
7’
8’
9’
1 Square = 1’ X 1’
4
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
PART #
6732608
7041908
6726902
6732708
6732402
7042008
6725902
6723808
6731602
6733502
6732202
6733402
6732308
6732508
6731508
6726702
7042108
6737808
6731308
6731208
6723208
6725502
6731408
6736702
6733308
6723902
6737508
6540202
6686802
6539102
6726501
7041601
6489902
7012102
6125101
6523401
6194601
6654721
6654321
6726421
6726221
3116201
3116101
6166701
6533501
6405201
3118401
3106803
6480301
3105401
6412001
6466901
6140701
3103801
3117401
3117901
DESCRIPTION
BASE
CALF/LOW ROW
COUNTER LEVER
REAR UPRIGHT
PEC SEA T
BEARING HOUSING
D-RING
MIDDLE UPRIGHT
PEC SEA T ADJUST
PRESS SWIVEL
ROLLER P AD ADJUST
PRESS SEA T ADJUST
RECEIVING TUBE
TOMALOCK HANDLE
LEG CURL/EXT
BACK P AD ADJUST
TOP BOOM
PRESS BASE
PEC ARM LEFT
PEC ARM RIGHT
PRESS SUPPORT TUBE
PRESS ADJUST TUBE
PRESS BACK SUPPORT
PEC CAM
FRONT UPRIGHT
CENTER PULLEY BRACKET
PRESS ARM
LA T BAR
PULLEY BRACKET
SWIVEL PULLEY
SHROUD
660 SHROUD LABEL
1/4 X 2 X 7-1/4” PLATE
WEIGHT ST ACK SP ACER
3/4 OD X 16” TUBE
72-3/8” GUIDE ROD
ROLLER PAD 4 X 7
PRESS SEA T P AD
PRESS BACK P AD
PEC BACK P AD
PEC SEA T PAD
3-1/2” PULLEY
4-1/2” PULLEY
2-7/8” L BRACKET
2-3/8” L BRACKET
2” SQ. END CAP
4” VINYL CAP
5/16” SET SCREW
3/8” FLANGE SP ACER
3/4" ST ARLOCK COLLAR
3/8” SPRING PIN ASSEMBLY
1/2” SPRING PIN ASSEMBLY
1 X 1” GLIDE
5/16” SNAP LINK
CAP PLUG
E-RING
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
2
2
1
2
6
1
1
1
1
9
9
3
3
2
1
4
10
7
6
1
6
4
4
1
KEY
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
PART #
3226301
3119201
3114407
6321202
6145801
6416601
6535501
3203401
6177001
6427101
6271801
3201501
3118701
3108002
3102503
6953702
7095701
6075906
6972201
3104901
6619501
6020601
6382301
6389701
6409101
6375801
3102901
3102933
3102922
3102902
3102910
3102917
3102937
3102943
3102501
3102802
3102502
3102801
3102804
3202401
3104301
6535601
6724801
6724901
6724701
7041801
6725101
6978101
6939202
6535001
6690901
3102701
6122702
6866601
6866801
3221702
DESCRIPTION
JOINT CONNECTOR CAP
8-32 X 3/16” SCREW
#10 FLA T WASHER
CONTROL LEVER
3-PRONG KNOB
PARAGLIDE
3" WHEELS
3/8 X 2-3/4” SOCKET HD SCREW
2-1/2 X 5-1/2” NONSKID STRIP
KEYHOLE CLEVIS
72” ELASTIC CORD
SWIVEL SNAP
2” PULLEY
WEIGHT ST ACK CUSHION
3/4" W ASHER
HEAD PLA TE
15 HOLE SELECTOR SHAFT
12 LINK CHAIN
WEIGHT ST ACK PIN
3/4” FLANGE BEARING
3/4” SLEEVE BEARING
1/2” FLANGE BEARING
PLA TE BUSHING 10 CT.
CHROME LOW ROW BAR
ANKLE STRAP
AB CRUNCH STRAP
3/8 X 1-1/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 2-1/4” BOLT
1/2 X 3” BOLT
1/2 X 4” BOLT
1/2 X 4-1/2” BOLT
1/2 X 3-1/2” BOLT
3/8” WASHER
3/8” LOCKNUT
1/2” WASHER
1/2” LOCKNUT
1/2” LOW HT LOCKNUT
3/8” BUTTON HD CAP SCREW
3/4” SQ. RUBBER BUMPER
PEC DEC CABLE
LA T CABLE
PRESS CABLE
LEG EXT CABLE
HEAD PLA TE CABLE
AB CABLE
WEIGHT ST ACK LABELS
WEIGHT PLATE
3/8 X 4” THREADED SHAFT
3/4 X 11” SHAFT
3/8” HEX NUT
3/8 X 1/2” SPACER
BOL T COVER
BOL T COVER WASHER
3/4” E-RING
QTY
2
2
2
1
3
1
2
2
2
3
3
3
3
2
2
1
1
1
1
8
2
8
3
1
1
1
5
9
16
3
11
8
3
4
41
31
18
16
10
11
1
1
1
1
1
1
1
1
15
3
2
8
4
2
2
1
5
42
92
91
1/2 X 3” 87
30
78
18
93
78
91
3/8 X 2” 84
LOW HT.
95
90 1/2 X 3-1/2”
91
84 3/8 X 2”
43
91
92
94
92
91
42
45
91
3/8 X 2” 84
2
65
FIGURE 1
STEP 1
• Insert two 1/2" FLANGE BEARINGS (78) into the SWIVEL PULLEY BRACKET (30) as in FIGURE 1.
• Assemble the SWIVEL PULLEY BRACKET (30) to the PRESS BASE (18) using one 1/2 X 3-1/2" BOLT (90) and one 1/2” LOW
HEIGHT LOCK NUT (95). (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE
SWIVEL BRACKET TO ROT A TE FREELY.)
• SECURELY assemble one 3-1/2” PULLEY (42) to the SWIVEL PULLEY BRACKET (30) using one 3/8 X 2" BOLT (84), two 3/
8” WASHERS (91), and one 3/8” LOCK NUT (92). See FIGURE 1.
• SECURELY assemble one 3-1/2" PULLEY (42) to the rear horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84),
one 2-3/8" CABLE RETAINING CLIP (45), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1.
(NOTE: 2-3/8” CABLE RETAINING CLIP (45) should face as shown in FIGURE 1.)
• SECURELY assemble one 4-1/2" PULLEY (43) to the lower horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT
(84), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: Make sure there is no contact
between the two pulleys.)
• Attach two 5-1/2 X 2-1/2" NON SKID STRIPS (65) to the LOW ROW/CALF RAISE (2) approximately where shown in FIGURE 1.
• SECURELY assemble the LOW ROW/CALF RAISE (2) to the PRESS BASE (18) using two 1/2 X 3" BOLTS (87), two 1/2"
WASHERS (93), and one 1/2" LOCK NUT (94).
6
94
4
93
87 1/2 X 3”
1
FIGURE 2
STEP 2
• LOOSELY assemble the REAR UPRIGHT (4) to the BASE (1) using two 1/2 X 3” BOLTS (87), two 1/2” WASHERS (93), and two
1/2” LOCK NUTS (94) as shown in FIGURE 2.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
91
68
92
44
108 HEX NUT
86 3/8 X 2-1/4”
91
43
1
FIGURE 3
STEP 3
• SECURELY assemble one 4-1/2” PULLEY (43) to the upper flat on the BASE (1) using one 3/8 X 2-1/4” BOLT (86), two 3/8” W ASHERS
(91), one 2-7/8” L-BRACKET (44), one 3/8” HEX NUT (108), one SWIVEL SNAP (68) and one 3/8” LOCK NUT (92). See FIGURE 3.
8
92
91
43
84 3/8 X 2”
91
86 3/8 X 2”
92
91
43
44
1
FIGURE 4
STEP 4
• SECURELY assemble three 4-1/2” PULLEYS (43) to the flats on the BASE (1) using three 3/8 X 2” BOL TS (84), six 3/8” WASHERS (91),
two 2-7/8” L-BRACKETS (44), and three 3/8” LOCK NUTS (92). See FIGURE 4.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
9
6
8
25
1/2 X 4” 88
94
1
FIGURE 5
STEP 5
• LOOSEL Y assemble the FRONT (25) & MIDDLE UPRIGHTS (8) to the BASE (1) using four 1/2 X 4” BOL TS (88) and four 1/2” LOCK
NUTS (94) as shown in FIGURE 5.
10
1
88 1/2 X 4”
93
18
94
FIGURE 6
STEP 5
• LOOSELY assemble the PRESS BASE (18) to the BASE (1) using two 1/2 X 4” BOL TS (88), two 1/2” WASHERS (93), and two 1/2”
LOCK NUTS (94). See FIGURE 6.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
11
6
4
94
93
1/2 X 3” 87
18
8
1
FIGURE 7
STEP 7
• LOOSELY assemble the PRESS BASE (18) to the REAR (4) & MIDDLE UPRIGHTS (8) using two 1/2 X 3” BOL TS (87), two 1/2”
W ASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 7.
92
49
17
49
85 3/8 X 2-3/4”
43
FIGURE 8
STEP 8
• LOOSELY assemble one 4-1/2” PULLEY (43) to the TOP BOOM (17) using one 3/8 X 2-3/4” BOLT (85), two 3/8” FLANGE SP ACERS
(49), and one 3/8” LOCK NUT (92). See FIGURE 8.
12
92
69
108
108 3/8” HEX NUT
91
TOP BOOM
106
91
42
92
FIGURE 9
STEP 8
• SECURELY assemble one 3-1/2” PULLEY (42) to the bracket on the T OP BOOM using one 3/8” THREADED SHAFT (106) , two 3/8”
W ASHERS (91), one 2” PULLEY (69), one 3/8” HEX NUT (108) and two 3/8” LOCK NUTS (92). See FIGURE 9.
92
FIGURE 10
STEP 10
• Position two 3/8 X 1/2” SP ACERS (109) inside the rear bracket of the TOP BOOM and slide one 3/8” THREAD SHAFT (106) through
the bracket. See FIGURE 10.
• SECURELY assemble two 2” PULLEYS (69) to the rear bracket on the TOP BOOM using the 3/8” THREADED SHAFT (106), two 3/8”
W ASHERS (91), two 3/8” HEX NUTS (108), and two 3/8” LOCK NUTS (92) as shown in FIGURE 10.
69
108
108 3/8” HEX NUT
91
109
106
91
108
108 3/8” HEX NUT
69
92
TOP BOOM
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
13
6
49
85 3/8 X 2-3/4”
3/8 X 2-3/4” 85
17
49
92
49
92
42
49
42
FIGURE 11
STEP 1 1
• LOOSELY assemble two 3-1/2” PULLEYS (42) to the T OP BOOM (17) using two 3/8 X 2-3/4” BOL TS (85), four 3/8” FLANGE SP ACERS
(49), and two 3/8” LOCK NUTS (92). See FIGURE 11.
FIGURE 12
STEP 12
• Snap two WEIGHT PLATE BUSHINGS (79) each,
into the “ top” side of fifteen WEIGHT PLATES
(105) as shown in FIGURE 12.
72
112
• Slide the WEIGHT PLATE SHAFT (73) thru the
hole in the HEAD PLATE(72), and lock in place
using one 3/4” E-RING (112) as shown in
FIGURE 12.
79
105
73
14
75
55
36
72
104
70
71
34
55
105
FIGURE 13
STEP 13
• Insert four CAP PLUGS (55) into the top and bottom ends of the GUIDE RODS (36) as shown in FIGURE 13.
1
• Insert two GUIDE RODS (36) into the BASE (1) as shown on FIGURE 13. (NOTE: Lubricate GUIDE RODS (36) with silicon or teflon
spray available at most hardware stores.)
• Slide two WEIGHT STACK SPACERS (34), two 3/4” WASHERS (71), and two WEIGHT ST ACK CUSHIONS (70) - IN THA T
ORDER - down over the GUIDE RODS (36).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (105) down over the GUIDE RODS (36) on to the WEIGHT STACK
CUSHIONS (70). Make sure that the keyholes of the WEIGHT PLATES (105) are all facing the right way. (NOTE: If the 216101
50 LB. ADD-KIT is purchased refer to the 216101 ASSEMBLY INSTRUCTIONS now.)
• Slide the head plate assembly down over the GUIDE RODS (36) onto the weight stack.
• Attach the WEIGHT STACK LABELS (104) to the weight stack. Also insert the WEIGHT STACK PIN (75) into the first
WEIGHT PLATE (105) of the weight stack.
15
85 3/8 X 2-3/4”
85 3/8 X 2-3/4”
92
92
17
25
8
FIGURE 14
STEP 14
• LOOSEL Y assemble the TOP BOOM (17) to the top of the MIDDLE (8) & FRONT UPRIGHT (25) using four 3/8 X 2-3/4” BOL TS (85)
and four 3/8” LOCK NUTS (92). See FIGURE 14.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
16
6
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