LifeFitness CSHAA Assembly Instructions Manual

CLUB SERIES HIP AB/ADDUCTOR
ASSEMBLY INSTRUCTIONS
Part # 7184601
Rev E
Revision: 1/2/031
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION
1 71710xx TOWER 1 22 3102915 3/8 X 3-1/4” BOLT 2
1A 6692601 END CAP 3 X 2 3 23 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT 8
1B 3222801 PULLEY, 4.5 OD X .25 ID X 1 3 24 3233502 1/2 X 3-1/4” SHOULDER BOLT 1
1C 6866701 WASHER, RH 3/8 ID 3 25 3102807 3/8” LOW HEIGHT LOCK NUT 31
1D 3102514 WASHER, FLAT 3/8 SAE ST ZN 4 26 3221501 3/8” ACORN NUT 1
1E 3102933 3/8-16X2 UNS HEX FHB G2 ZN 2 27 3102514 3/8” SAE WASHER 38
1F 6866602 CAP, RH20 WHT (03 PLATINUM) 3 28 6866701 3/8” RH WASHER 60
1G 3102903 3/8-16X2.5 UNS HEX FHB G2 ZN 2 29 3114502 3/8” LOCK WASHER 1
1H 6480301 SPACER, FLNG 3/8 ID X 5/8 OD X 9/16 4 30 6122701 3/8 X 1” SPACER 2
1I 3102807 NYLOCK NUT, 3/8-16 LOW HT 4 31 6122704 3/8 X 1/4” SPACER 4
1J 6714901 GUIDE ROD BUSHING 1 ID X 2 2 32 3203002 SINGLE SPLIT SHAFT COLLAR 4
1K 3116201 PULLEY, 3.5 OD X 3/8 ID X 1 1 33 3203501 PILLOW BLOCK 3
1L 7184902 CABLE, BC-TP1,T2,123 1 34 6913801 WEIGHT STACK SELECTOR PIN 1
1M 6793001 PRODUCT WARNING LABEL 1 35 3108001 WEIGHT STACK CUSHION 2
2 71729xx PIVOT ARM SUPPORT 1 36 3222001 1” SHAFT COLLAR 2
3 71745xx CROSS BRACE 1 37 6020601 1/2” FLANGE SPACER 2
4 71733xx PTD ASSY, RIGHT PIVOT ARM 1 38 6714901 GUIDE ROD BUSHING 2
4A 71748xx PTD ASSY, ADJUSTMENT ARM 1 39 7184701 PLACARD LABEL, ENGLISH 1
4B 71753xx PTD ASSY, FRONT PULLEY ARM 1 40 7184801 LANGUAGE PLACARD LABEL* 1
4C 71756xx PTD ASSY, REAR PULLEY ARM 1 41 6926601 GUIDE ROD 2
4D 3104903 BRNG, FLANGE 1-1/4 OD 1 ID 2 42 6887202 10 LB. WEIGHT PLATE (STD) 20
5 71741xx LEFT PIVOT ARM 1 43 6888402 15 LB. WEIGHT PLATE (OPT) 10
6 71723xx CROSS SUPPORT 1 44 68775xx SEAT PAD 2
7 71715xx SEAT FRAME 1 45 69132xx LEG PAD 2
8 71762xx KNEE SUPPORT 2 46 6971601 WEIGHT STACK LABEL 1
9 68839xx GUIDE ROD SUPPORT 1 47 3230701 STARLOCK WASHER 8
10 3222801 4-1/2” PULLEY 2 48 6866602 RH CAP WHT 56
11 6140701 1 X 1” GLIDE 5 OR 6866603 PLATINUM RH CAP 56
12 71759xx PIVOT LINK 1 49 7177301 3/8” THREADED ROD 2
13 71765xx HANDLE 1 50 3233201 ROD END BEARING 4
14 7177001 FOOT SUPPORT 2 51 7177402 SHROUD 1
15 6925501 HEAD PLATE 1 52 3102935 3/8 X 4-1/2” BOLT 1
16 3102901 3/8 X 1-1/4” BOLT 6 53 6757701 CABLE CLIP 2
17 3102941 3/8 X 1-1/2” BOLT 2 54 6866601 BLACK RH CAP 4
18 3102933 3/8 X 2” BOLT 1 55 3102924 3/8 X 1-3/4” BOLT 1
19 31029xx 3/8 X 2-1/4” BOLT 4 56 3102903 3/8 X 2-1/2” BOLT 6
20 3102922 3/8 X 2-3/4” BOLT 11 57 3102416 CAP, END 2 X 1 6
21 3102904 3/8 X 3” BOLT 2 58 6405201 CAP, END 2 SQUARE 10
QT
For all 5 digit part numbers you need to add the color at the end *LANGUAGE PLACARDS- For weldments use the following codes These come with the product and are a sheet with all of the
07 Denotes Platinum following lanuages: Japeneese, Italian, Spanish, 08
Denotes White Dutch, French, German, and Portuguese.
For Upholstery use the following codes
18 3/8 X 1” BOLT
25
3/8” LOW
HEIGHT LOCK
NUT
16 3/8 X 1-1/4” BOLT
17 3/8 X 1-1/2” BOLT
55 3/8 X 1-3/4” BOLT
19 3/8 X 2-1/4” BOLT
56 3/8 X 2-1/2” BOL T
20 3/8 X 2-3/4” BOLT
26
3/8”ACORN NUT
27 3/8” SAE WASHER
48
54
RH CAP
(WHITE/PLATINUM/BLACK)
28
RH
WASHER
21 3/8 X 3” BOLT
22 3/8 X 3-1/4” BOLT
52 3/8 X 4-1/2” BOLT
23 3/8 X 1-1/4” BUTTON HEAD BOLT
24 1/2 X 3-1/4” SHOULDER BOLT
29
3/8”
LOCK W ASHER
30 3/8 X 1” SP ACER
31
3/8 X 1/4”
SP ACER
37
1/2”
FLANGE BEARING
47
STARLOCK
3
WASHER
1
25
48
6
28
27
20 3/8 X 2-3/4”
FIGURE 1
STEP 1:
LOOSELY assemble the CROSS SUPPORT (6) to the TOWER (1) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20), four
3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
4
1I
(4X)
(4X)
(2X)
(2X)
(4X)
(3X)
(3X)
1H
1G
1F
1E
1D
1C
1B
1L
1J
1
(2X)
1K
1A (3X)
6
7
25
FIGURE 2
48
STEP 2:
LOOSELY assemble the SEAT FRAME (7) to the CROSS SUPPORT (6) using four RH CAPS (48), two 3/8 X 2-3/4” BOLTS (20),
four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 2.
28
27
20 3/8 X 2-3/4”
5
20 3/8 X 2-3/4”
1
3
25
7
48
28
27
20 3/8 X 2-3/4”
FIGURE 3
STEP 3:
LOOSELY assemble the CROSS BRACE (3) to the SEAT FRAME (7) and the TOWER (1) using eight RH CAPS (48), four 3/8 X
2-3/4” BOLTS (20), eight 3/8” SAE WASHERS (27), eight 3/8” RH WASHERS (28) and four 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 3.
Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (48) over the RH WASHERS (28) on all tightened connections.
FIGURE 4
44
7
28
18 3/8 X 1”
STEP 4:
SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 1” BOLTS (18) and two
3/8” RH WASHERS (28) as shown in FIGURE 4.
48
6
7
44
28
21 3/8 X 3”
48
FIGURE 5
STEP 5:
SECURELY assemble the SEAT PAD (44) to the SEAT FRAME (7) using two RH CAPS (48), two 3/8 X 3” BOLTS (21) and two
3/8” RH WASHERS (28) as shown in FIGURE 5.
FIGURE 6
7
2
28
27
48
20 3/8 X 2-3/4”
STEP 6:
SECURELY assemble the PIVOT ARM SUPPORT (2) to the SEAT FRAME (7) using four RH CAPS (48), two 3/8 X 2-3/4”
BOLTS (20), four 3/8” SAE WASHERS (27), four 3/8” RH WASHERS (28) and two 3/8” LOW HEIGHT LOCK NUTS (25) as shown in FIGURE 6.
25
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
4
4d
33
LIGHTLY
TIGHTEN!
4a
58
FIGURE 7
57
10
3/8 X 4-1/2” 52
25
11
4c
4b
53
20 3/8 X 2-3/4”
STEP 7:
• Slide one PILLOW BLOCK (33) over the shaft on the RIGHT PIVOT ARM (4.
LOOSELY assemble one 4-1/2” PULLEY (10) to the middle rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 2-
3/4” BOLT (20), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
LOOSELY assemble one 4-1/2” PULLEY (10) to the bottom rectangular tube on the RIGHT PIVOT ARM (4) using one 3/8 X 4-
1/2” BOLT (52), one CABLE CLIP (53) and one 3/8” LOW HEIGHT LOCK NUT (25) as shown in FIGURE 7.
• Assemble two 1 X 1” GLIDES (11) to the top of the L-brackets on the RIGHT PIVOT ARM (4) as shown in FIGURE 7.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
8
6
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