Life Fitness CLUB LEG EXTENSION User manual
CLUB SERIES LEG EXTENSION
Part # 6964301
ASSEMBLY INSTRUCTIONS
Revision:08/22/001
PARTS LIST
#
Y
#
Y
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS
KEY PART
1 69518xx TOWER 1 16 3102942 3/8 X 3-1/2” BOLT 2
1A 6958401 CABLE 1 17 3102905 3/8 X 3-3/4” BOLT 4
1B 6925801 KEEP CLEAR LABEL 1 18 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1C 6692601 3 X 2 END CAP 3 19 3102807 3/8” LOW HEIGHT LOCK NUT 24
1D 6714901 GUIDE ROD BUSHING 2 20 3230701 STARLOCK WASHER 4
1E 3102903 3/8-16 X 2.5 BOLT 2 21 3102514 3/8” SAE WASHER 36
1F 3102933 3/8-16 X 2 BOLT 1 22 6866701 3/8” RH WASHER 49
1G 6866701 3/8 RH WASHER 4 23 3203501 PILLOW BLOCK 2
1H 6866601 CAP, RH-20 BLK 4 24 6913801 WEIGHT STACK SELECTOR PIN 1
1I 3102807 3/8-16 NYLOCK NUT 3 25 3108001 WEIGHT STACK CUSHION 2
1J 6480301 3/8 SPACER 4 26 6866601 RH CAP BLACK 6
1K 3102514 3/8 FLAT WASHER 2
1L 3222801 4.5" PULLEY 3
2 69509xx ASSY PIVOT ARM SUPPORT 1 27 3222001 1” SHAFT COLLAR 2
3 69502xx ASSY HANDLE 1 28 3116001 1-1/4” RUBBER BUMPER 1
3A 3103110 RUBBER GRIP 2 29 6714901 GUIDE ROD BUSHING 2
4 69645xx ASSY PIVOT ARM 1 30 6912801 2” ACCORDION SLEEVE 1
4A 6412001 SPRING PULL PIN 1 31 6912803 3” ACCORDION SLEEVE 1
4B 6405201 2 SQ END CAP 3 32 6966101 PLACARD LABEL 1
4C 6946901 ROLLER PADS 2 33 6966201 LANGUAGE PLACARD LABEL 1
4D 6946102 KNEE HOLD DOWN BLACK 1 34 6957001 WEIGHT STACK LABEL 1
4E 3222701 SHAFT COLLAR 2 35 6927001 GUIDE ROD 2
4F 3119303 1.25 END CAP 2 36 6887202 10 LB. WEIGHT PLATE (STD) 15
5 68839xx GUIDE ROD SUPPORT 1 37 6888402 15 LB. WEIGHT PLATE (OPT) 5
6 6952902 CAM SHROUD BLK 1 38 68775xx BACK PAD 1
7 6962202 COUNTERBALANCE 1 39 69574xx SEAT PAD 1
8 69623xx WLDMT, CROSS SUPPORT 1 40 6866602 RH CAP WHITE 43
9 69495xx SEAT FRAME 1 OR 6866603 RH CAP PLATINUM 43
9A 6947902 SEAT ADJ BLACK 1 40W 3221601 STARLOCK WASHER 12
9B 3234301 SCREW 4 41 3202405 3/8-16 X 3.5BUTTON HEAD BOLT 10
9C 6897001 15 POS ADJ PLATE 1 42 3202401 3/8 X 1 BUTTON HEAD BOLT 2
9D 6897101 ADJ PLATE 1 43 6862007 FRONT PARTIAL SHROUD 1
9E 6912202 HINGE 1 44 6861402 REAR PARTIAL SHROUD 1
10 69450xx 16” TUBE 1 45 6861007 FRONT FULL SHROUD 1
11 6923602 HEAD PLATE 1 46 6924902 REAR FULL SHROUD 1
12 3102901 3/8 X 1-1/4” BOLT 2 47 6971601 WEIGHT STACK LABEL 1
13 3102902 3/8 X 2-1/4” BOLT 2 48 6957101 HEAVY WEIGHT STACK LABEL 1
14 3102903 3/8 X 2-1/2” BOLT 2
15 3102922 3/8 X 2-3/4” BOLT 13
DESCRIPTION QT
KEY PART
DESCRIPTION QT
*For all 5 digit part numbers you need to add the color at the end.
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
**Language placard kit comes with Dutch, French,
1H
1I
1G
1C
1E
1J
1K
1B
1L
1
1A
1E
1D
2"
3/8 X 2-3/4” 15
21
1
40
19
2
22
1A
3/8 X 3-3/4” 17
FIGURE 1
STEP 1:
• LOOSELY assemble the top of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-3/4”
BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
• LOOSELY assemble the bottom of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 3-3/
4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
4
6
1A
9E
9A
9
19
2
9B
9C
9D
22
3/8 X 3-3/4” 17
40
21
FIGURE 2
STEP 2:
• LOOSEL Y assemble the SEAT FRAME (9) to the PIOVT ARM SUPPORT (2) using four RH CAPS (40), two 3/8 X 3-3/4” BOLTS
(17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 2.
5
40
1
19
21
22
28
2
9
8
3/8 X 2-3/4” 15
FIGURE 3
STEP 3:
• LOOSELY assemble the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9) using eight RH CAPS (40), four 3/8 X
2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS
(19) as shown in FIGURE 3.
• Assemble one 1-1/4” RUBBER BUMPER (28) to the PIVOT ARM SUPPORT (2) as shown in FIGURE 3.
• Securely tighten all loose frame connections made to this point, in the following order:
1.Tighten the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9).
2.Tighten the SEAT FRAME (9) to the PIVOT ARM SUPPORT (2).
3. Tighten the PIVOT ARM SUPPORT (2) to the TOWER (1) (upper and lower).
4. Snap RH CAPS (40) over the RH WASHERS (22) on all tightened connections.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
6
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