Life Fitness CLUB CABLE CROSS OVER User manual

CLUB SERIES
CABLE CROSS OVER
ASSEMBLY INSTRUCTIONS
PART # 7115401
1CLASS - S
Revision: 07/18/01
REV . B
PARTS LIST
Y
#
YKEY
#
Y
KE
1 70837xx TOWER 2 11 3102903 3/8 X 2-1/2” BOLT 6 1A 7111401 CABLE 2 12 3102922 3/8 X 2-3/4” BOLT 8 1B 6692601 END CAP 3 X 2 6 13 3102904 3/8 X 3” BOLT 4 1C 6714901 GUIDE ROD BUSHING 4 14 3102905 3/8 X 3-3/4” BOLT 2 1D 3222801 4.5 PULLEY 3 15 3102807 3/8” LOW HEIGHT LOCK NUT 28 1E 6866601 CAP, RH-20 BLK 4 16 3102514 3/8” SAE WASHER 44 1F 6102903 3/8-16 X 2.5 BOLT 3 17 6866701 3/8” RH WASHER 52 1G 6866701 3/8 WASHER FLAT 4 18 6866601 BLACK RH CAP 12 1H 6480301 3/8 SPACER 6 19 6480301 3/8” FLANGE SPACER 8
1I 6827001 CABLE CLIP 1 20 3103801 SNAP LINK 2 1J 3102807 3/8 NYLOCK NUT 3 21 6714901 GUIDE ROD BUSHING 4 1K 6793001 PRODUCT WARNING LABEL 1 22 7016901 SEWN HANDLE 2
2 7086101 FRONT UPRIGHT 2 23 6827001 CABLE CLIP 2
3 71032xx ASSY TOP CROSS SUPPORT 1 24 3222801 4-1/2” PULLEY 12 3A 3103106 RUBBER GRIPS 2 25 3108001 WEIGHT STACK CUSHION 4 3B 7111301 LF LABEL 1 26 3222001 1” SHAFT COLLAR 4
4 71031xx ASSY REAR CROSS SUPPORT 1 27 6926801 GUIDE ROD 4 4A 7110801 LF LABEL 1 28 7115501 PLACARD LABEL 2
5 70857xx GUIDE ROD SUPPORT 2 29 7115601 LANGUAGE PLACARD LABEL 2
6 71048 6A 7103602 SWIVEL WLDMT BLK 2 31 6888402 15 LB. WEIGHT PLATE (OPT) 20
7 7103802 RIGHT SWIVEL PULLEY ASSY 1 32 6971601 WGT STACK LABEL 2 7A 6590901 INSERT 4 33 6866602 WHITE RH CAP 40 7B 7115201 SPRING PIN 2 OR 6866603 PLATINUM RH CAP 40
8 7104002 HEAD PLATE 2 34 6925102 ASSY REAR SHROUD BLK 2
9 3102924 3/8 X 1-3/4” BOLT 4 35 6921207 FRONT SHROUD PLAT 2 10 3102933 3/8 X 2" BOLT 4 36 6862102 FRONT SIDE SHROUDS BLK 4
*For all 5 digit part numbers you need to add the color at the end. For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
PART
02 LEFT SWIVEL PULLEY ASSY 1 30 6887202 10 LB. WEIGHT PLATE 30
DESCRIPTION QT
PART
*OPTION* 6914607 FULL FRONT SHROUD PLAT 78" 2
DESCRIPTION QT
**Language placard kit comes with Dutch, French,
xxxxx07 Denotes Platinum Italian. xxxxx08 Denotes White
*For upholstery, please use the following codes:
xxxxx12 Denotes Black xxxxx13 Denotes Hunter Green xxxxx14 Denotes Regimental Blue xxxxx15 Denotes Adobe
6
6A
7A
6A
7
2
SPRING PIN
7B
SPRING PIN
2
FIGURE 1
STEP 1
Pull back SPRING PIN on the LEFT and RIGHT SWIVEL PULLEYS (6 &7) and CAREFULLY slide them over the FRONT UPRIGHTS (2) as shown in FIGURE 1.
4
1J
(3X)
1I
1G
1
1D
(3X)
1H
(6X)
1B
(3X)
(4X)
1F
1E
(4X)
90%%d
A
(2X)
1C
DIAGRAM
1K
1"
(3X)
DETAIL A
SCALE 1 : 4
1A
CABLE ROUTING
0
15
15
17
16
17
3/8 X 2-1/2” 11
1A
33
16
33
1
1
1A
2 RIGHT FRONT UPRIGHT
2 LEFT FRONT UPRIGHT
3/8 X 2-3/4” 12
24
FIGURE 2
STEP 2
SECURELY assemble the LEFT FRONT UPRIGHT (2) to the top and the bottom of the TOWER (1) using six RH CAPS (33), one 3/8 X 2-1/2” BOLT (11), two 3/8 X 2-3/4”
BOLTS (12), six 3/8” SAE WASHERS (16), six 3/8” RH WASHERS (17) and three 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 2.
REPEAT the above step to assemble the RIGHT FRONT UPRIGHT (2) to the TOWER (1)
NOTE: Insert one 4-1/2” PULLEY (24) into the bottom slot of both TOWERS (1) as shown. These pulleys will be assembled after the cable is routed.
1/2 1/2 1/2 1/2 1/2 1 /2
1
2
345
5
6
LEFT TOWER 1
RIGHT TOWER 1
1A
4
15
1/2 X 2-3/4” 12
17
16
33
4A
FIGURE 3
STEP 3:
SECURELY assemble the REAR CROSS SUPPORT (4) to the bottom of the LEFT and RIGHT TOWERS (1) using eight RH CAPS (33), four 3/8 X 2-3/4” BOLTS (12),
eight 3/8” SAE WASHERS (16), eight 3/8” RH WASHERS (17) and four 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 3.
6
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