Life Fitness CLST User Manual

Classic Series Treadmill CLST-XXXX-01

Customer Support Services

PARTS MANUAL rev 09 Apr 2008

CLASSIC TREADMILL CLST-0XXX-01
Contents S/N CLT100000 and up

Miscellaneous ..........................................................................................................3

Rear End Caps and Cup Holders.....................................................................................4

Scuff Pad, Tinsel, and Frame Tag Board ..........................................................................5

Console and Related Components ..................................................................................6

Uprights, Handrails, and Ergo Bar ..................................................................................7

Ergo Bar with Heart Rate Assembly ................................................................................ 8

Motor Cover, Front Cover, and End Caps.......................................................................... 9

Belt, Deck, and Rear Roller.........................................................................................10

Lift Frame, Lift Motor, and IEC Receptacle......................................................................11

DSP Controller Assembly ............................................................................................12

Drive Motor Assembly................................................................................................13

Idler Arm Assembly and Static Brush..............................................................................14

Leg Leveler Assembly................................................................................................15

Front Roller Assembly ...............................................................................................16

Line Cords and Line Cord Options .................................................................................17

Block Diagrams .......................................................................................................18

2

CLASSIC TREADMILL CLST-0XXX-01
Miscellaneous S/N CLT100000 and up

Description Part No.

OPERATION MANUAL (CD) AK58-00634-0000

SERVICE MANUAL M051-00K58-A159

HARDWARE BAG AK58-00226-0000

TOUCH UP PAINT:
SPRAY CAN

.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN

ACCESS PANEL ASSY
CONSISTS OF:

1) 120” POWER EXT. CABLE

2) CONNECTOR MTG. PLATE

3) F-TYPE ADP CONNECTOR

4) F-TYPE PANEL CONNECTOR
INSTALLATION VIDEO M051-00K58-A160

0017-00008-0204
0017-00008-0205
0017-00008-0206

AK58-00329-0000

AK32-00020-0002
0K58-01392-0000
0017-00021-2810
0017-00021-2846

3

A

A

CLASSIC TREADMILL CLST-0XXX-01
Rear End Caps and Cup Holders S/N CLT100000 and up

Cup Holder, LT

K58-00247-0002

Cup Holder, RT

K58-00247-0001

Rear End Cap
0K58-01268-0000

Screws (4)
0017-00101-1772

Rear End Cap
0K58-01268-0000

4

CLASSIC TREADMILL CLST-0XXX-01
Scuff Pad, Tinsel, and Frame Tag Board

Anti -S tatic Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901

Anti-Scuff Pad
0K58-01376-0000 (2)

S/N CLT100000 and up

ISO PC B
B084-92329-0000

5

CLASSIC TREADMILL CLST-0XXX-01
Console and Related Components S/N CLT100000 and up

Rear C onsole Decal
0K58-01357-0000

Rear Console Case
0K58-01272-0000

PCB Mounting Screw (8)
0017-00101-1275

PCB Assembly
A084-92184-A006

Conso le S cr e w (8)
0017-00101-1288

Magnet Disc
0K40-01070-0000

See Table

Tether Stop Assy
AK58-00322-0000

See Table

CD Tray, Rubber Pad
0K58-01359-0000

Language

Eng/Met AK58-00580-0001 0K58-01298-0001

Eng/Eur AK58-00580-0002 0K58-01298-0001
German AK58-00580-0003 0K58-01298-0003

Spanish AK58-00580-0004 0K58-01298-0004

Japanese AK58-00580-0006 0K58-01298-0006

French AK58-00580-0007 0K58-01298-0007

Italian AK58-00580-0008 0K58-01298-0008

Dutch AK58-00580-0009 0K58-01298-0009

Switch Membrane
118E-00001-0129

Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185

Part Nos.

Console Assembly

Console Accessory
Cover
0K58-01280-0000

Polar/ E -S t op Ca b l e As sy
AK58-00237-0000

Polar PCB W/Cab l e Assy
AK39-00064-0000

Front Console Case
0K58-01273-0001

Overlay

6

CLASSIC TREADMILL CLST-0XXX-01

)

)

(6)

)

Uprights and Handrails S/N CLT100000 and up

Console Moun ting
Screw (4)
0017-00101-1773

Top LT Handrail Boot
0K58-01303-0002

Upright, Plug (2)
0K58-01305-0002

Upright, LT
AK58-00311-0004

ERGO Bar W/HR Assembly
AK60-00147-0000

Handrail Mounting
Screw (4)
0017-00101-1774

Bottom LT
Handrail Boot
0K58-01304-0002

Handrail End Cap (2)
0K58-01396-0000

Bottom RT
Handrail Boot
0K58-01304-0001

Handrail Boot
Screws (6)
0017-00101-1770

Upright Plug (2
0K58-01305-0002

Console/Cup Holder
Mounting Screw (8)
0017-00101-1780

Handrail Hex Nut (4
0017-00103-0327

Grommet (2)
0017-00042-0326

Top RT Handrail Boot
0K58-01303-0001

Handrail (2)
AK58-002569-0000

Handrail Screw (2)
0017-00101-1773

Upright, RT
AK58-00311-0003

Upright Tube Cap (2)
0K58-01302-0000

Upright Mounting
Screw - 0017-00101-1778
Washer - 0017-00104-0325 (6

Upright Tube
Cap Screw (2)
0017-00101-1772

7

CLASSIC TREADMILL CLST-0XXX-01
Ergo Bar with Heart Rate Assembly S/N CLT100000 and up

Ergo Bar with Heart Rate Assembly
AK60-00147-0000

ERGO-BAR OVERMOLD
ASSY: PURCH. D
AK58-00376-0000

8-16X18 PHL PAN
PLT ST BO B (2)
0017-00101-0824

COVER: I/R LENS SENSOR
0K58-01103-0000

Heart Rate Sensor Kit
KIT: SERV; MFG; ELECTRODES; LARGE

GK20-00002-0005

GASKET: ERGOBAR
0K58-01347-0000

8

A

CLASSIC TREADMILL CLST-0XXX-01
Motor Cover, Front Cover, and Front End Caps S/N CLT100000 and up

Motor Cover Screws (4)

0017-00101-1772

Felt Strip - 28”
0017-00081-0294

Motor Shroud Assy.

AK58-00397-0001

Front End Ca p ( 2)

0K58-01267-0000

End Cap Screws (4)

Front Cover

0017-00101-1772

0K58-01266-0000

Screws (4)

0017-00101-1771

Bug Medallion Assembly

K58-00245-0000

9

CLASSIC TREADMILL CLST-0XXX-01
Belt, Deck, and Rear Roller S/N CLT100000 and up

Striding Belt
0K58-01400-0000

Belt Limit Label, LT
M051-00K58-A101

Deck Mounting Screws (4)

Deck
0K65-01263-0000

TECSPAK Mounting Screw (8)
0017-00101-1652

TECSPAK Spring (8)
0K40-01026-0002

TECSPAK Tinnerman Clip (8)
0017-00103-0198

0017-00101-1775

Caution Label
M051-00K58-A014

Belt Limit Label, RT
M051-00K58-A100

Washer (8)
0017-00104-0072

Grommet (2)

0017-00042-1147

Screw
0017-00101-1776

Round Grommet
0017-00042-0326

Washer
0017-00104-0043

Square Grommet
0017-00042-1147

Rear Roller Guard, LF
0K58-01390-0002

Rear Roller
0K58-01002-0000

Rear Roller Guard, RT

0K58-01390-0001
Rear Roller
Adjusting Screws
0017-00101-1779

Roller Guard Screw (4)
0017-00101-1776

10

8

CLASSIC TREADMILL CLST-0XXX-01
Lift Frame, Lift Motor, and IEC Receptacle S/N CLT100000 and up

Frame Screws (2)
0017-00101-17 23

IEC Receptacl e *
0017-00003-0949

Fram e Scr ew s *
0017-00101-1723

* RE CEPTA CL E -ASSY :
MFG; RECESS B

AK 58-00514-0000

Line-Cord Socket Brkt *
0K58-01419-0000

Cotter Pin
0017-00007-020

Line Cord
(see line
cord page)

Frame Screws (2)
0017-00101-1723

Line Cord Clip
0017-00042-0840

Whe els (2)
0K58-01071-0000
Phillips Screws (2)
0017-00101-1612
Washers (2)
0017-00104-0189

Hex Scre ws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)
0K58-01089-0000

Lower Receptacle Brkt
0K58-0 1420-0000

Lift Frame
End Caps (4)

0017-00042-1 076

Lift Motor Hex Bolt
0017-00101-1021

Clevis Pin
0017-00007-0214

Lock Nut
0017-00103-0025

Lift Frame
0K58-01066-0000

Lift Motor
0K58-0 1062-0000

Vinyl Cap
0017-00042-10 75

Lock Nuts (2)
0017-00103-0285

COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000

11

CLASSIC TREADMILL CLST-0XXX-01
Motor Controller Assembly S/N CLT100000 and up

DSP w/Cables
100-120V
AK58-00547-0001
200-240V
AK58-00547-0003

12

CLASSIC TREADMILL CLST-0XXX-01
Drive Motor Assembly S/N CLT100000 and up

Note: key is part of the drive motor
only, not available separately.

Sets c re ws (2)
0017-00101-0333

Poly-V Pulley
0K58-01057-0001

Locking Nuts (4)
0017-00103-0027

Washers (4)
0017-00104-0409

TAPERED DRIVE MOTOR
MOTOR-DRIVE A SSY: MFG; W/LBL B
AK58-00171-0002

Insulating Shoulder
Washers (4)

0K58-01255-0000

Insulating Pads (2)
0K58-01256-0001

FLYWHEEL: CAST-IRON;
W/TAPER

0K58-01092-0004

3/8 -1 6X16 UN S HXW
L BLT G5 ZN B

0017-00101-1885

13

CLASSIC TREADMILL CLST-0XXX-01
Idler Arm Assembly and Static Brush S/N CLT100000 and up

Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193

Grommet
0017-00042-0326

Drive Belt
0K58-01114-0000

Idler Pulley
0K26-01731-0000

Idler Arm Assembly
AK58-00053-0002

Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333

Idler Pin
0017-00007-0248

Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324

Shaft

Wire Clamp
0017-00042-1072
Screw
0017-00101-1193

Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000

Idler Spring Da mper
0K26-02055-0000
Idler Spring
0K58-01085-0000

14

CLASSIC TREADMILL CLST-0XXX-01
Leveler Assembly S/N CLT100000 and up

Leveler Assembly
AK58-00370-0000

Bracket Leveler
0K58-01083-0000

Pivot Pin

Flat Washer (4)
0017-00104-0190

0K58-01098-0000

Lock Washer (4)
0017-00104-0333

Hex Bolt (4)
0017-00101-1652

Stop Nut
0K58-01099-0000

Level ing Fo o t
0K58-01110-0000

15

CLASSIC TREADMILL CLST-0XXX-01
Front Roller Assembly S/N CLT100000 and up

Front Roller Assembly
AK58-00066-0000

Polle y V Pulley 8”
0K58-01105-0000

Lock Washer
0017-00104-0005

Mounting Bolt
0017-00101-0974

Flat Washer
0017-00104-0043

3.5” Front Roller
0K58-01001-0001

Hex Bolt
0017-00101-1632

Flat Washer
0017-00104-0330

16

CLASSIC TREADMILL CLST-0XXX-01
Line Cords and Line Cord Options S/N CLT100000 and up

Standard Line Cords

Model # Model Description Part No.

CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE
CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE
CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE
CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE
CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE
CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE
CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE
CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE
CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE
CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE

LINE-CORD: R/A; 96"; W/RECP

0017-00003-0974

0017-00003-0781

LINE-CORD: R/A; 220V; USA

0017-00003-0696

LINE-CORD: R/A; CEE7;

103" 10A 250V

CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE
CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE

CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE

CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE

Optional Line Cords

Description

LINE-CORD: 120V; 20A; 12' 0017-00003-0947

LINE-CORD: R/A 120V 8' 0017-00003-0915

LINE-CORD: R/A; NEMA

5-20 144"

LINE-CORD: R/A;

W/PLUG 220/60

Length

(feet)

7.5' 0017-00003-0981

0017-00003-0890

LINE-CORD: U.K; R/A

0017-00003-0996

LINE-CORD: IEC; AUSTRALIAN;

230/50

Part No.

12' 0017-00003-0980

LINE-CORD: 220V; 15A; 12' 0017-00003-0948

17

CLASSIC TREADMILL CLST-0XXX-01

A

Block Diagram S/N CLT100000 and up

CBL-ASSY:
COAX; 120"

AK32-00020-0002

COAX VIDEO IN

P14

CSAFE
CARDIO THEATER 1

CSAFE
CARDIO THEATER 2

P1

MAIN PWR/SCI

CBL-ASSY:
PWR EXT; 120"

AK32-00078-0001

P5

MESSAGE C EN T ER
CONSOLE

P6

P11

E STOP

POLAR &
END SESSION

LIFE PULSE

P7

P4

KEYPADS

P3 P2

P8

ACCESS

PANEL

VOLT ON TV P. S.

CBL-ASSY:
SIDE-CONSOLE
AK58-00031-0000

DISP LAY

P1

SIDE CONS OLE
7-7 SE GM ENT

USED ON 97Ti &
93/95T-0705 JAP &
93/95T-0706 JAP ONLY

TO DSP
CONTROLLER

CBL-ASSY:
EMERGENCY-STOP

AK58-00036-0000

POLAR
RECEIVER PCB

K39-00064-0000

CBL-ASSY:
H/R SENSORS
AK58-00041-0001

CBL-ASSY:
POLAR/E-STOP

AK58-00237-0000

18

CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up

Y

:

S

S

A

-

C

B

L

O

L

E

N

S

C

O

-

0

1

0

4

0

3

0

0

0

-

8

5

K

A

7

1

6

;

R

E

O

W

J

U

M

C

D

L

5

K

A

P

E

R

;

P

S

A

S

-

L

C

C

O

­0

0

8

-

B

N

S

0

0

0

0

2

-

5

2

1
2
3
4
5

1
2
3
4

Y

P

P

W

E
L

O

P

L

R

L
E

U

Y

P

1

6

7

9

4

N
E
E
R
G

P

5

4

2

3

0

1

9

8

:

Y

S

S

A

-

L

B

C

"

2

0

F

X

T

O

-

U

A

0

0

-

8

5

K

A

E

N

G

K

E

N

W

C

Y

E

T

I

A

A

A

D

O

U

H

L

E

R

R

R

L

B

R

B

G

W

O

B

5

4

9

3

0

8

2

1

5

P

P

1

1

2

1

W

H

I

T

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C

A

B

K

L

R

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D

P

L

T

N

A

I

U

R

O

V

2

T

0

V

U

2

0

1

E

3

C

N

2

0

1

P

D

S

R

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O

L

T

R

O

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C

P

7

2
3

;

R

M

R

0

0

0

7

0

-

5

2

3

1

n

u

s

i

-

4

0

0

2

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7

0

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V

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T

I

0

0

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R

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B

-

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2

6

0

3

0

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U

O

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F

X

R

-

M

R

O

C

M

1

1

N

1

0

0

V

I

2

2

N

2

0

0

V

I

3

3

4

4

5

5

6

6

R

D

E

E

R

6

N

I

2

0

2

/

2

0

3

V

N

2

0

4

V

I

U

T

O

V

1

0

2

i

s

u

V

n

t

0

0

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2

:

1

C

C

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7

0

1

0

:

A

4

R

E

K

R

E

A

B

I

-

T

U

5

0

0

9

-

3

0

0

0

0

-

P

1

P

8

P

1

1

2

3

5

6

2

4

W
O

L
L
E
Y

/
N

K

E

E

T

E

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C

I

E

D

A

U

U

H

R

L

E

L

L

G

B

R

W

B

B

I

V

R

E

D

R

O

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T

M

6

3

4

2

1

W
L

K

E

Y

/

T

C

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A

H

L

R

E

B

W

R

G

T

F

I

L

R

O

T

M

O

19

CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up

120V DOMESTIC

CBL-ASSY:
POW ER ; 100-200V
AK 58-00520-0000

1
2

POW ER C ABL E PL U G S IN T O

3

P7 ON THE DSP CONTROLLER

CBL-ASSY:
POW ER; 230-240V; LE D

AK 58-00596-0001

BLACK

WHITE

CBL-ASSY:
MOV; FILTER
AK 58-00224-0001

CBL-ASSY:
HI-POT JUMPER

AK 58-00263-0000

FILTE R: LINE ; 20A
0017-00003-1015

L

LINE

MOV

LOAD

N
LINE FIL TE R

1 2

21

200-240V ONLY

FILTE R: LINE ; 20A
0017-00003-1015

FILTE R: LINE ; 10A
0017-00003-0898

CBL-ASSY:
JUMPER; BLK; 4"
AK 58-00081-0000

BLK

L

GRN/YLW

WHT

N

CBL-ASSY:
JUMPER; WHT; 6"

AK 58-00082-0000

CBL-ASSY:
JUMPER; BLK; 4"

AK 58-00081-0000

BLK

WHT

ON/OFF
SWITCH

CBL-ASSY:
JUMPER; GR/YL; 5"
AK 58-00083-0000

NEU

GRN/YLW

HOT

GND

GRN/YLW

POWER CABLE PLUGS INTO

1

P7 ON THE DSP CONTROLLER

2

BLACK

WHITE

CBL-ASSY:
MOV; FILTER
AK 58-00224-0001

CBL-ASSY:
HI-POT JUMPER
AK 58-00263-0000

MOV

1 2

21

L

LOAD

N
LINE FIL TE R

CBL-ASSY:
JUMPER; WHT; 6"
AK 58-00082-0000

BLK

L

LINE

GRN/YLW
WHT

N

BLK

WHT

ON/OFF
SWITCH

CBL-ASSY:
JUMPER; GR/YL; 5"
AK 58-00083-0000

NEU

HOT

GND

20