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Classic Recumbent Bike CLSR-0XXX-01
Customer Support Services
PARTS MANUAL rev 09 Apr 2008
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Contents S/N CLR100000 and up
Miscellaneous ..........................................................................................................3
Console Components .................................................................................................. 4
Console Support Assembly ...........................................................................................5
Shrouds, End Cap, Crank Arms, and Pedals ...................................................................... 6
Belts and 6V Battery ................................................................................................. 7
Resistor Assembly ....................................................................................................8
Power Control Board..................................................................................................9
Alternator w/Pulley .................................................................................................10
Crankshaft and Bearing Assembly .................................................................................11
Intermediate Shaft and Bearing Assembly .......................................................................12
Idler Bracket Assembly .............................................................................................13
Seat Assembly ........................................................................................................14
Seat Bottom Assembly...............................................................................................15
Seat Frame Assembly ...............................................................................................16
Seat Pads and Accessory Tray .....................................................................................17
Extrusion Assembly...................................................................................................18
Seat Locking Assembly ..............................................................................................19
Wheel and Leveler ...................................................................................................20
Cables .................................................................................................................21
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Miscellaneous S/N CLR100000 and up
Description Part No.
OPERATION MANUAL M051-00K39-A167
POWER OPTION KIT 120V GK39-00002-0002
POWER OPTION KIT 240/50V UK GK39-00002-0004
POWER OPTION KIT 240V+AUS GK39-00002-0005
POWER OPTION KIT 230/50V CON GK39-00002-0006
HARDWARE BAG GK39-00002-0008
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
SERVICE MANUAL M051-00K39-A012
0017-00008-0204
0017-00008-0205
0017-00008-0206
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Console Components S/N CLR100000 and up
Polar Receiver
AK39-00064-0000
Cable
AK39-00063-0000
Overlay Bezel/Switch Assembly
Double-sided Tape
0K39-01044-0000
Lower PCB
B084-92222-B000
Language
Eng Met AK39-00133-0002 AK63-00165-0001
Ger Met AK39-00133-0003 AK63-00165-0003
Spn Met AK39-00133-0004 AK63-00165-0004
Jap Met AK39-00133-0006 AK63-00165-0006
Frn Met AK39-00133-0007 AK63-00165-0007
Itl Met AK39-00133-0008 AK63-00165-0008
Dut Met AK39-00133-0009 AK63-00165-0009
Console Board - Upper
A084-92219-A027
Phillips Pan Screws (13)
0017-00101-1650
Battery Door
0K63-01029-0001
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Part No.
Console
Assembly
Eng AK39-00133-0001 AK63-00165-0001
Overlay/Bezel/
Switch Assembly
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Console Support Assembly S/N CLR100000 and up
Console Mounting Screws (4)
0017-00101-1744
Grips (2)
0K39-01005-0001
Console Support
AK39-00003-0002
Frame Post Bolts (4)
0017-00101-1756
Frame Post
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Page 6
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Shrouds, End Cap, Crank Arms, and Pedals S/N CLR100000 and up
Right Shroud
AK39-00136-0000
Decal
0K39-01109-0000
End Cap Screws (2)
0017-00101-1614
Crank A r m , RT
0K39-01042-0007
Screws (3)
0017-00101-1855
Shroud Screws (7)
0017-00101-1741
Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
Shroud Screws (4)
0017-00101-1741
Left Shroud
AK39-00137-0000
Decal
0K39-01109-0000
Crank Arm, LT
0K39-01042-0008
Screws (3)
0017-00101-1855
Left Pedal
AK63-00263-0004
Pedal Strap (not shown)
0K63-01238-0004
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Belts and 6V Battery S/N CLR100000 and up
Intermediate
Pulley Belt
0K63-01066-0001
Screw
0017-00101-1193
Screw
0017-00101-1193
Alternator Belt
0017-00009-0735
Mounting Screw(2)
0017-00101-0975
Bracket
0K51-01036-0000
6V Battery
0017-00003-0685
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Page 8
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Resistor Assembly S/N CLR100000 and up
Resistor Assembly
AK39-00020-0001
Washers (2)
0017-00104-0309
Resistor Retainer
0K39-01043-0000
Pan Screws (2)
0017-00101-1057
Resistor
100E-00002-0092
Mounting Rod
0K63-01166-0000
Hex Nuts (3)
0017-00103-0081
Power Cab le Assy.
AK39-00006-0000
Mounting Bracket
0K39-01036-0000
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Power Control Board S/N CLR100000 and up
Power Control Board Assembly
AK39-00022-0001
Plastic Grommets (4)
0017-00042- 0821
Bracket
0K39-01027-0000
Philip Screw s (4)
0017-00101- 0823
Power Control Board
B084-92218-D002
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Alternator w/Pulley Assembly S/N CLR100000 and up
lternator w/Pulley Assembly
AK63-00093-0000
lternat or Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117
Washer
0017-00104-0044
Bolt
0017-00101-0956
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Crank Shaft and Bearing Assembly S/N CLR100000 and up
Crank Arm Hub
0K63-01095-0001
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Washers (3)
0017-00104-0458
Flyw heel Screws (3)
0017-00101-1715
*Crankshaft & Bearing Kit
GK 63-00002-0077
*Crankshaft
0K63-01012-0001
*Small Thr ust Washer (2)
0K63-01129-0000
*Needle Bearing (2)
0K63-01344-0000
*Small Snap Ring (2)
0017-00100-0241
Crank Arm Hub (2)
0K63-01095-000
*Large Thrust Washer (2)
0K63-01129-0001
*Bowed Retainer Ring (2 )
0017-00100-0243
Wa sher ( 2)
0017-00104-040
Bolt (2)
0017-00101-1705
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Intermediate Shaft and Bearing Assembly S/N CLR100000 and up
Intermediate Shaft and Bearing
Assembly GK63-00002-0007
Retaining Ring
0017-00100-0242
DELRIN Washers (2)
0017-00104-0455
(part of kit)
Clutch Assembly
AK63-00026-0000
Intermediate
Bearing
0017-00006-0276
(part of kit)
Intermediate Bearing
0017-00006-0276
(part of kit)
Spacer
0K63-01236-0000
Intermediate Pulley
Assembly (includes m a gne t)
AK63-00052-0000
Intermediate Pulley
AK63-00087-0000
(part of kit)
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Idler Bracket Assembly S/N CLR100000 and up
Idler Bracket Assembly
AK63-00021-0000
Idler Brack e t
0K63-01050-0000
Idler Bearing
AK63-00008-0000
Lock Nut
0017-00103-0218
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Assembly S/N CLR100000 and up
Screws (4)
0017-00101-1745
Wash ers (8)
0017-00104-0461
Double-sided
Foam Tape (2)
0K19-01222-0000
Bushing Hole
0017-00042-0866
End Caps (4)
0K19-01208-0001
Heart Ra t e E lec t rode
AK63-00014-0003
Handlebar w/Insert
AK39-00024-0002
Screws (2)
0017-00101-1282
Flat-Flex Cable
AK19-00082-0001
Cable Sleeve
0K19-01230-0000
Hex Bolts (4)
0017-00101-1749
Tape (2)
0K19-01222-0000
Seat Assembly
AK51-00023-0003
Upper Flex Cable C la mp
0K19-01221-0000
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Assembly - Bottom S/N CLR100000 and up
Roller Shields (4)
0K51-01059-0001
Spacers (4)
0K51-01044-0000
Washers (4)
0017-00104-0462
Bolts (4)
0017-00101-1743
Washer
0017-00104 -0461
Locking Nuts ( 4)
0017-00103-0326
Washers (4)
0017-00104-0463
Screws (2)
0017-00101-1748
Loc k A ssembly
K51-00053-0001
Locking Nuts ( 8)
Roller Assembly
AK51-00056 -00 01
Rollers, LT
0K51-01034-0002
(2)
Rollers, RT
0K51-01034-0001
0017-00103-0325
(2)
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Frame Assembly S/N CLR100000 and up
Seat Assembly Fram e
AK39-00036-0002
Screws (4)
0017-00101-1746
Washers (4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000
Plast ic Shield
0K19-01185-0001
Split Clam p
0017-00042-0880
Pan Screw
0017-00101-1295
Push Mount Wire Clips (2 )
0017-00042-0879
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CLASIC RECUMBENT BIKE CLSR-0XXX-01
Seat Pads and Accessory Tray S/N CLR100000 and up
Accessory Tray
AK39-00052-0003
Seat Ba ck
0K51-01055-0001
Seat Bottom
0K51-01054 -0001
Was hers (4)
0017-00104- 0462
Mounting Screws (4)
0017-00101-174
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CLASIC RECUMBENT BIKE CLSR-0XXX-01
Extrusion Assembly S/N CLR100000 and up
Seat Extrusion Assembly
AK39-00027-0005
Locking Rack
0K51-01013-0002
Screws (2)
0017-00101-1750
Bumper
0017-00041-0654
Stop Bracket
0K51-01061-0001
Screws (2)
0017-00101-1751
Decal
0K51-01039-0001
Plastic Grommet2 (2)
0017-00042-1055
Bolts (2)
0017-00101-1183
Extrusion Assy.
AK39-00029-0001
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Locking Assembly S/N CLR100000 and up
Locking Assembly
AK51-00053-0001
TORX Screw
0017-00101-174 2
nti-Rattle W asher
Knob
AK51-00029-0001
Retainer Bearing
0K51-01011-0000
0K51-01060-0001
Handle Shaft
0K51-01007-0000
E-Ring
0017-00100-001 8
Washer
0017-00104-0421
Housing-Insert Assemb ly
AK51-00030-0001
Locking-Block Assembly
K19-00147-0000
Groove Pin
0017-00007-0245
Compression Spring
0K51-01012-0000
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Wheel and Leveler S/N CLR100000 and up
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
Pan Scre ws (2)
0017-00101-1747
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Loc k Nu t
0017-00103-0273
Leveler
0017-00009-0795
Lev eler Assem bly
AK61-00035-0000
Wheel Assembly
AK63-00016-0001
Wheel Insert
0K63-01039-0000
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CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Cables S/N CLR100000 and up
AK63-00050-0000
Reed Switch Assy.
Life Pulse Extension
AK19-00081-0002
Cable Coax - AK32-00020-0001
Cable Power Ext - AK32-00078-0001
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