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97TEZ
User Manual
22 pgs1.23 Mb0

Life Fitness 97TEZ User Manual

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Page 1
Arctic Silver 97TEZ Treadmill
Customer Support Services
PARTS MANUAL rev. 14 Jul 2006
Page 2
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
REFERENCES S/N TWZ100000 and up
SERVICE MANUAL M051-00K58-A159
ACCESS PLATE ASSEMBLY CONSISTS OF:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
COAX CABLE AK32-00020-0002
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT: SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
PARTS DESCRIPTION for Entertainment PART NUMBERS
LINE-CORD 125V; 10A; DOMESTIC B 0017-00003-0963
POWER-SUPPLY AC-TO-DC; 12V 6’ CORD 0017-00003-0967
POWER-SUPPLY AC-TO-DC; 12V 10’ CORD 0017-00003-0970
AK58-00329-0000
0K58-01392-0000 0017-00021-2846
0017-00008-0204 0017-00008-0205 0017-00008-0206
LINE-CORD 250V; 10A; EUROPEAN B 0017-00003-0964
LINE-CORD 250V; 10A; BRITISH B 0017-00003-0965
LINE-CORD 250V;10A; AUSTRALIAN B 0017-00003-0966
COAX CBL-ASS AK32-00020-0002
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
CONTENTS S/N TWZ100000 and up
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL, AND FRAME TAG BOARD .........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
ENTERTAINMENT TV CONSOLE....................................................................................7
CONNECTOR BRACKET ................................................................................................8
ENTERTAINMENT MOUNTING BRACKET .....................................................................9
UPRIGHTS, HANDRAILS, AND ERGO BAR ...................................................................10
MOTOR COVER, FRONT COVER, AND ENDCAPS .......................................................11
BELT, DECK, AND REAR ROLLER.................................................................................12
LIFT FRAME AND LIFT MOTOR......................................................................................13
WAX/LIFT ASSEMBLY.....................................................................................................14
MOTOR CONTROLLER ASSEMBLY...............................................................................15
DRIVE MOTOR ASSEMBLY ............................................................................................16
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................17
LEG LEVELER ASSEMBLY.............................................................................................18
FRONT ROLLER ASSEMBLY..........................................................................................19
ERGO BAR WITH LIFEPULSE.........................................................................................20
POWER COMPONENTS SCHEMATIC ............................................................................21
WAX/LIFT POWER SUPPLY............................................................................................22
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Rear End Caps and Cup Holders S/N TWZ100000 and up
Cup Holder, LT
K58-00247-0002
Cup Holder, RT
K58-00247-0001
Rear End Cap 0K58-01268-0000
Screws (4) 0017-00101-1772
Decal - LF Logo 0K60-01193-0000
Rear End Cap 0K58-01268-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Scuff Pad, Tinsel, and Frame Tag Board S/N TWZ100000 and up
Anti-Static Tinsel 0K58-01102-0001 Tinsel Spring 0017-00009-0901
Anti-Scuff Pad 0K58-01376-0000 (2)
Frame Tag PCB B084-92187-D000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Console and Related Components S/N TWZ100000 and up
Stop Switch 0K58-01321-0000 Micro Switch 0017-00032-0185
Stop Tether Assembly AK58-00322-0000
Polar Receiver 118E-00001-0152 Polar Cable AK39-00064-0000 Tape 0K39-01044-0000
Disc Magnet 0K40-01070-0000
PCB Assembly A084-92185-A010
Screws 0017-00101-1275
Console Case 0K58-01272-0000
Decal 0K58-01357-0000
Screws 0017-00101-1288
PCB Assembly B084-92255-B000
Headphone /C-Safe Cable AK32-00147-0001
Rubber Pad 0K58-01359-0000
Console Assembly Overlay/Bezel/Switch Assy. Overlay Language AK58-00535-0001 CONS-ASSY: 97TEZ; ENG AK58-00549-0001 BZL/SW W/OVERLAY ASSY: 97TEZ; ENG
AK58-00535-0002 CONS-ASSY: 97TEZ; EUR AK58-00549-0002 BZL/SW W/OVERLAY ASSY: 97TEZ; EUR AK58-00535-0003 CONS-ASSY: 97TEZ; GER AK58-00549-0003 BZL/SW W/OVERLAY ASSY: 97TEZ; MET AK58-00535-0004 CONS-ASSY: 97TEZ; SPN AK58-00549-0004 BZL/SW W/OVERLAY ASSY: 97TEZ; SPN AK58-00535-0007 CONS-ASSY: 97TEZ; FRN AK58-00549-0007 BZL/SW W/OVERLAY ASSY: 97TEZ; FRN AK58-00535-0008 CONS-ASSY: 97TEZ; ITL AK58-00549-0008 BZL/SW W/OVERLAY ASSY: 97TEZ; ITL AK58-00535-0009 CONS-ASSY: 97TEZ; DUT AK58-00549-0009 BZL/SW W/OVERLAY ASSY: 97TEZ; DUT AK58-00535-0010 CONS-ASSY: 97TEZ; POR AK58-00549-0010 BZL/SW W/OVERLAY ASSY: 97TEZ; POR
Headphone Jack Assembly AK32-00133-0000 Screw 0017-00101-1811
Accessory Cover 0K58-01280-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Entertainment TV Console S/N TWZ100000 and up
Decal 0K32-01037-0001
Screw 0017-01037-0001
Rear houseing 0K32-01011-0001
Inverter board GK32-00002-000
Screw 0017-00101-1829
Screw 017-00101-1288
Spacer 0017-00104-0477
Gasket Seal 0K32-01044-0001
Frt Bezel AK32-00013-0001
LCD-ASY: W/ACRLIC SHIELD AK32-00016-0000
Medallio AK32-00065-0000
crews
17-00101-1280
Bracket
Screw 0017-00101-1828
Ribbon Cable 118E-00001-0178
Nut 0017-00103-0052
KIT: SERV PROG LCD TV; NTSC GK32-00002-0020 KIT: SERV PROG LCD TV; PAL GK32-00002-0021
Bracket AK32-00152-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Connector Bracket AK32-00156-0000 S/N TWZ100000 and up
Brake 0K32-01112-0001
Cable Power AK32-00045-0000
RCPT MODPH PNL F08S 0017-00021-2980
RCPT MODPH PNL F010S 0017-00021-2981
Cable 8 Wire AK32-00145-0000
Cable 10 Wire
K32-00146-0000
CONN F TYPE 0017-00021-2846
CONN FTYPE ADP 0017-00021-8210
Cable Coax AK32-00047-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Entertainment Mounting Bracket S/N TWZ100000 and up
Mounting Screws(4) 0017-00101-1820 Washer 0017-00103-0476
Retainers(4) 0K32-01034-0000
Nuts(4) 0017-00103-0019
Mounting Support GRAY AK32-00143-0000
Mounting Screws(2
Washers(2) 0017-00104-0471
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Uprights, Handrails, and Ergo Bar S/N TWZ100000 and up
ERGO Bar Assembly AK58-00219-0000 User Sense Proximity Cable AK58-00032-0000
Console Mounting Screw (4) 0017-00101-1773
HR Sensor Cable AK58-00041-0000 ERGO Bar Gasket (2) 0K58-01347-0000
Handrail Mounting Screw (4) 0017-00101-1774
Bottom LT Handrail Boot 0K58-01304-0002
Bottom RT Handrail Boot 0K58-01304-0001
Console/Cup Holder Mounting Screw (8) 0017-00101-1780
Handrail Hex Nut (4) 0017-00103-0327
Top RT Handrail Boot 0K58-01303-0001
Top LT Handrail Boot 0K58-01303-0002
Upright, Plug (2) 0K58-01305-0002
Upright, LT AK58-00310-0004
Upright Tube Cap (2) 0K58-01302-0000
Handrail Tube Cap (2) 0K58-01396-0000
Upright Tube Cap Screw (2) 0017-00101-1772
Handrail Boot Screws (6) 0017-00101-1770
Upright Plug (2) 0K58-01305-0002
Grommet (2) 0017-00042-0326
Handrail (2) AK58-00259-0000
Handrail Screw (2) 0017-00101-1773
Upright, RT AK58-00310-0003
Upright Mounting Screw - 0017-00101-1778 (6) Washer - 0017-00104-0325 (6)
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Motor Cover, Front Cover, and Front End Caps S/N TWZ100000 and up
Motor Cover Screws (4)
0017-00101-1772
Felt Strip - 28” 0017-00081-0294
Motor Shroud Assy.
AK58-00397-0000
End Cap Screws (4)
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
0017-00101-1772
Bug Medallion Assembly
K58-00245-0000
Front End Cap (2)
0K58-01267-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Belt, Deck, and Rear Roller S/N TWZ100000 and up
Striding Belt 0K58-01400-0000
Belt Limit Label, LT M051-00K58-A101
Deck Mounting Screws (4)
Deck 0K58-01091-0001
TECSPAK Mounting Screw (8) 0017-00101-1652
TECSPAK Spring (8) 0K40-01026-0002
TECSPAK Tinnerman Clip (4) 0017-00103-0198
0017-00101-1775
Caution Label M051-00K58-A014
Belt Limit Label, RT M051-00K58-A100
Washer (8) 0017-00104-0072
Grommet (2)
0017-00042-1147
Screw 0017-00101-1776
Round Grommet 0017-00042-0326
Washer 0017-00104-0043
Square Grommet 0017-00042-1147
Rear Roller Guard, LF 0K58-01390-0002
Rear Roller 0K58-01002-0000
Rear Roller Guard, RT
0K58-01390-0001 Rear Roller Adjusting Screws 0017-00101-1779
Roller Guard Screw (4) 0017-00101-1776
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Lift Frame and Lift Motor S/N TWZ100000 and up
IEC Receptacle 0017-00003-0949 Retainer Bracket w/Screw 0017-00042-1145 Frame Screws 0017-00101-1723
Lift Motor Hex Bolt 0017-00101-1021
Lift Frame End Cap 0017-00042-1076
Line Cord Clip 0017-00042-0840
Wheel 0K58-01071-0000 Phillips Screw 0017-00101-1612 Washer 0017-00104-0189
Hex Screw (2) 0017-00101-1777 Flat Washer (2) 0017-00104-0259 Bronze Sleeve (2) 0K58-01089-0000
Lock Nut 0017-00103-0025
Vinyl Cap 0017-00042-1075
Lift Frame 0K58-01066-0000
Cotter Pin 0017-00007-0208
Clevis Pin 0017-00007-0214
Lock Nut (2) 0017-00103-0285
Lift Motor 0K58-01062-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Wax/Lift Assembly–AK58-00243-0000 S/N TWZ100000 and up
Spacer (3) 0017-00042-1149
Pin Collar Spacer (3) 0017-00042-1070
Locking Nut (3) 0017-00103-0052
Motor Capacitor PCB Mounting Screw (4) 0017-00101-1253
Wax Lift Mounting Screw (3) 0017-00101-1641
Wax/Lift PCB A084-92261-A001
Motor Capacitor PCB Assembly
B084-92241-A000 Mounting Bracket 0K58-01316-0000
Plastic Grommet (4) 0017-00042-0821
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Motor Controller Assembly S/N TWZ100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE AK60-00171-0001 (200-240v) W/O FERRITE AK60-00171-0002 (100-120v) WITH FERRITE AK60-00171-0003 (200-240v) WITH FERRITE
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Drive Motor Assembly S/N WTE100000 and up
Motor w/Caution Label
Poly-V Pulley 0K58-01057-0001
AK58-00171-0000 (SN 100000 - 100020) AK58-00171-0001 (SN 100021 - WTE100...)
WTE WTE WTE
Slotted Hex Screw (2) 0017-00101-0975
Speed Sensor Assembly AK58-00073-0001
Locking Nut (4) 0017-00103-0027 Washer (4) 0017-00104-0409
Insulating Shoulder Washer (4) 0K58-01255-0000
Insulating Pad (2) 0K58-01256-0001
Sensor Wheel Mounting Screw (3) 0017-00101-1631
Sensor Wheel 0K58-01094-0000
Flywheel Assembly AK58-00090-0002 (Assembly includes Flywheel 0K58-01092-0002 Sensor Wheel and Mounting Screws)
Drive Motor Assembly Number Motor Serial Number
AK58-00172-0000 WTE100000 – WTE100020 AK58-00172-0002 WTE100021 and up
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Idler Arm Assembly and Static Brush S/N TWZ100000 and up
Anti Static Brush 0K58-01263-0001 Tinsel Bracket Screw(2) 0017-00101-1193
Grommet 0017-00042-0326
Drive Belt 0K58-01114-0000
Idler Pulley 0K26-01731-0000
Idler Arm Assembly AK58-00053-0002
Motor Pulley 0K58-01057-0001 Allen Screw 0017-00101-0333
Idler Pin 0017-00007-0248
Plug 0017-00042-1053 (For units not equipped with circuit breaker.)
Threaded Idler 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324
Shaft
Wire Clamp 0017-00042-1072 Screw 0017-00101-1193
Limit Switch 0017-00032-0195 Limit Switch Cable AK58-00027-0000
Idler Spring Damper 0K26-02055-0000 Idler Spring 0k58-01085-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Leg Leveler Assembly – AK58-00370-0000 S/N TWZ100000 and up
Bracket Leveler 0K58-01083-0000
Pivot Pin
Flat Washer (4) 0017-00104-0190
Lock Washer (4) 0017-00104-0333
0K58-01098-0000
Hex Nut (4) 0017-00101-1253
Stop Nut 0K58-01099-0000
Leveling Foot 0K58-01110-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Front Roller Assembly–AK58-00066-0000 S/N TWZ100000 and up
Mounting Bolt 0017-00101-0974
Flat Washer 0017-00104-0043
Polley V Pulley 8” 0K58-01105-0000
Lock Washer 0017-00104-0005
Hex Bolt 0017-00101-1632
3.5” Front Roller 0K58-01001-001
Flat Washer 0017-00104-0330
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Ergo Bar w/Lifepulse S/N TWZ100000 and up
Lens Cover Mounting Screw (2) 0017-00101-0824
Heart Rate Electrode Kit GK20-00002-0005
Lens Cover Assembly AK58-00064-0000
Ergo Bar Gasket (2) 0K58-01347-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Power Components Schematic S/N TWZ100000 and up
Xformer Bracket Assembly (foreign units only) AK58-00210-0000
On/Off switch 0017-00032-0198
Line Cord (Plug End Changes) 0017-00003-0947 12’ 120v 0017-00003-0974 Domestic 0017-00003-0948 12’ 220v 0017-00003-0915 RT Angle Plug 0017-00003-0781 220v/60Hz 0017-00003-0696 Continental 0017-00003-0890 240v/59Hz UK 0017-00003-0996 240v+ AUS
MOV/Filter Cable Assy. AK58-00224-0001
20 Amp Line Filter 0017-00003-0943
4” Black Wire
K58-00081-0000
6” White Wire
K58-00082-0000
5” Green/Yellow Wire
K58-00083-0000
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ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Wax/Lift Power Supply S/N TWZ100000 and up
HOT
PIN 4
PIN 5
AK58-00379-0000
AK58-00379-0001
POWER CABLE PART#VOLTAGE INPUT
240V
230V
120V OUT
240V IN
220/230V IN
SEE CHART 200V IN
100V IN
COM
1 2 3 4 5 6
AUTO X- FRMR
MESSAG E CENTER
CONSOL E
CSAFE
CSAFE
CARDIO THEATER 1
254
3
1
CARDIO THEA TER 2
8VTDRD
8VTDRD
6
CTS
CTS
GND
654
3
218
7
8POS.MOD.PHONEJACK
1 2 3 4 5 6
230 VOLT S
CABLE SH OWN
6POS.M I NI FI TJ R. C ONN .
230V, 240V
FOREIGN
12POS.RALIF.CONN.
KEYPADS
10POS.RALIF.CONN.
LIFE PULSE
4POS.MICROFIT.CONN.
POLAR/END SESSION
6POS.MICROFIT.CONN.
E STOP
REQ
MAIN PWR/S CI
GND
8
7
8POS.MOD.PHONEJACK
RIGHT GND
GND LEFT
NC. STOP VCC GND VCC
POLAR
REED SENSE +12VDC BUS RXD
TXD REED SENSE +8VDC +8VDC GND. GND.
324
1
31645
2
2POS.
MICROFIT
12
435679810
2 1
10POS.MINIFITJR.CONN.
BLACK
WHITE
WAX/LIFT
POWER
23
UP
SPEED
UP
INCLINE
UP
TIME
P2
P3
*CLEAR
*BLACK
*BLACK
*CLEAR
P7
*BLACK
*RED
*BLACK
*RED
*WHITE
P6
NS
CONN.
N.O.
*WHITE
*WHITE
P11
BLACK WHITE GRAY
GREEN PURPLE BLUE RED
BROWN ORANGE YELLOW
P1
GND
#GRN/YLW
NEU
#BLK
#WHT
ON/OFF
switch
#WHT
#BLK
#GRN/ YLW
L
N
LINE
LINE FILTER
LOAD
L
N
2POS.
MINIFIT J R.
2A CIRCUIT BREAKER
275VAC
MOV
(x3)
>>
>>
&BLACK
&WHITE
65
ENTER
89
471
CLEAR
COOL
SPEED
DOWN
DOWN
INCLINE
TIME
DOWN
QUICK
SPARE
12
SPARE
CARDIO
FAT
BURN
MANUAL
CONN.
1 2
MOTOR
CONTROL
POWER
HI-POT JUMPER
(REMOVE FOR HI-POT T EST ONLY)
15mH
PFC
INDUCTOR
HARD SOFT0DECK DECK
DOWN
PAUSE
START
3
SPARE
FIT
TEST
OTHER
RANDOM HILL
P1-3
230V, 240V OUT
142
3
4POS.
SABRE.
P1
VIN
GND
GND
NS
N.O.
VOUT
120V DOMESTIC
ONLY
WHITE
BLACK
WAX/LIFT
POWER
3mH
&BLACK
&WHITE
1
2
P1
LINE
GND
NEUTRA L
MOTOR CONTR OLLER
4POS.SABRE.CON.
VPOS
4321
NEU VNEG VPOS
P4
GND.
8VDC
TXD
BUSREQ
2
1
P3
*WHITE
*BLACK
*BROWN
WHITE
BLACK
P1
231
3POS.
MAT-N-L OK.
CON.
LINE
GND
NEUTRAL
*GREEN
CONN.
P9
GND.
8VDC
BUSREQ
RXD
CAPACITOR BD.
3POS.C-GRID.CONN.
POLAR RECEIVER PCB
BLACK WHITE GRAY
GREEN PURPLE BLUE RED
BROWN ORANGE YELLOW
10POS.MINIFITJR.CONN.
WAX LIFT POWER SUPPLY
REED S ENSE
10
+12VDC BUS_REQ
TXD
89
RXD
NC.
+8VDC
567
+8VDC
GND.
34
GND.
21
P1
GND.
0 POSITION
1
P2
*BLACK
*WHITE
HOT
GND
#GRN/YLW
NEU
#BLK
#WHT
ON/OFF
switch
#WHT
#BLK
2POS.
MINIFITJR.
275VAC
MOV
(x3)
>>
>>
&BLACK
&WHITE
MOTOR
CONTROL
POWER
PFC
INDUCTOR
3POS.MINIFITSR.CONN.
3POS.C -G R ID .CO N.
IN
RPM
GND
*RED
VCC
123
P5
GND
V19
RED
W18
U20
WHITE
AC PWR
654321
AC2
P2
6POS.MNL2.CON.
PINRLY*BLUE
RXD
6POS.
MINIFITJR.
CONN.
654
3
2POS.
MINIFITJR.
*BLUE
*RED
3
65421
6POS.
MICROF IT.
CONN.
PINRLY
TXD
2POS.
MAT-N-LOK.
P6
BOTTOM
432
4POS.
MICROFIT
CONN.
*RED
CONN.
21
HI-POT JUMPER
(REMOVE F OR HI-POT TEST ONLY)
*WHITE
*BLACK
BLACK
CONN.
21
CONN.
1 2
3POS.C-GRID.CON.
$WHIT E
3
$RED
21
GREEN/ YE LLOW
BLUE
BLUE
564321
6POS.MNL2.CON.
OUT
2POS.MAT-N-L OK.CONN.
WHITE
120V, 60Hz
BLACK
1 2
WAX/JUMP ER
PLUG
SPEED
PICK-UP
$BLAC K
PURPLE
BLACK
RED
WHITE
BLUE
MOTOR
BLUE
IN
230V, 50Hz
FASTON.TER M
(2
PLCS)
LEVEL SWITCH
CLOSED @
0 %
22
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