Liebert GXT4-700RT230E User Manual

Liebert® GXT4™ UPS 230 V, 700 VA – 3000 VA
User Manual
Table of Content
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Glossary of Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.0 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Appearance and Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.1 Front Panel and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.2 Rear Panel Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1 Mains Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.2 Manual Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.3 Battery Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.4 Battery Recharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.5 Frequency Converter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5.6 Active ECO Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 What’s Included. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Preparation for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.1 Tower Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.2 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.1 Connecting to AC Mains and Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.2 Connecting Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 Connecting Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.1 Connecting USB Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.2 Installing the Optional Liebert IntelliSlot
®
Card and Communication Cables . . . . . . . . . . 19
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3.0 Operation and Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.1 Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.2 Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.3 Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.4 Prompt List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.5 Warning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.6 Fault List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Startup Checklist for the Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Starting the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3 Manual Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4 Manual Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Shut Down the GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.6 Disconnecting Input Power from the GXT4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.0 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1 Liebert IntelliSlot Communication Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1.1 Liebert MultiLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.2 USB Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.2.1 Configuration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3 RS-232 Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4 Terminal Block Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.1 Any Mode Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.3 On Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.4.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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6.0 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1 Replacing the Internal Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1.1 Battery Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Checking UPS Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.5 Checking UPS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.0 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1 UPS Symptoms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1.1 Indicator and LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1.2 Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.0 Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1 Product Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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List of Figures
Figure 1-1: Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 1-2: Rear panel components—230-V, 700 – 1000 VAmodels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 1-3: Rear panel components—230-V 1500 VA models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 1-4: Rear panel components—230-V, 2000 VA models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 1-5: Rear panel components—230-V, 3000 VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 1-6: Operating principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 2-1: Support bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 2-2: Remove the front plastic bezel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2-3: Rotate the operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2-4: Tower installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 2-5: Battery cable attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 3-1: Operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 3-2: Menu structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 3-3: Startup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 3-4: Startup screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 3-5: Starting and Start Successful screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 3-6: Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 3-7: Main Menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 3-8: Status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3-9: CONFIGURATION screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3-10: UPS screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 3-11: Battery screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 3-12: ECO Mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 3-13: Outlet1 screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 3-14: Outlet Control screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 3-15: Outlet Setting screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 3-16: Outlet2 setting screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 3-17: LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 3-18: Language screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 3-19: Color screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 3-20: Factory Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 3-21: Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 3-22: Turn UPS On or Off screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 3-23: Alarm Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 3-24: Batt Test screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 3-25: Log screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 3-26: Clear Log screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 3-27: About screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 3-28: Network screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 5-1: Terminal-block communication pin layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 6-1: Removing the front bezel cover and battery door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 46
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Figure 6-2: Disconnecting the battery plug and battery receptacle (front view) . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 6-3: Pull out the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 8-1: Battery cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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List of Tables
Table 1-1: UPS models, power ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2-1: Input circuit breaker specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 2-2: Type of cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 2-3: Ratings of cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 3-1: LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 3-2: Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 3-3: System prompts and meanings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 3-4: Warning list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Table 3-5: Fault list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Table 5-1: Output voltage option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 6-1: Replacement internal battery pack model number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 7-1: Description of the displayed fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 7-2: Audible alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 7-3: Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 9-1: Specifications of GXT4-700RT230/230E and GXT4-1000RT230/230E UPS . . . . . . . . . . . . . . . . . . . . 55
Table 9-2: Specifications of the Liebert GXT4-1500RT230/230E,
GXT4-2000RT230/230E and GXT-3000RT230/230E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 9-4: Operating temperature parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 9-3: Battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 9-5: Battery run times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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vii Liebert® GXT4™ User Manual

Important Safety Precautions

!
WARNING
Risk of electric shock. Can cause equipment damage, injury or death.
Observe all cautions and warnings in this manual. Failure to do so may result in serious injury or death.
Refer all UPS and battery service to properly trained and qualified service personnel. Do not attempt to service this product yourself.
Opening or removing the cover may expose you to lethal voltages within this unit even when it is apparently not operating and the input wiring is disconnected from the electrical source.
Never work alone.
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that must be followed during the installation and maintenance of the UPS and batteries. Read this manual thoroughly before attempting to install or operate
this UPS.
UPS Safety Notes
This UPS contains no user-serviceable parts except the internal battery pack. The Off/Bypass push button does not electrically isolate internal parts. Under no circumstances attempt to gain internal access other than to replace the batteries due to risk of electric shock or burn. Do not continue to use the UPS if the front panel indications are not in accordance with these operating instructions or if the UPS performance alters in use. Refer all faults to your local dealer, Emerson Network Power representative or Emerson Network Power Channel Support.
This UPS has an internal battery, and the output receptacles of the UPS may carry live voltage even if the UPS is not connected to utility input power.
Important Safety Precautions
Before moving or rewiring this UPS, disconnect utility input power and the battery and make sure that the UPS is completely shut down. Otherwise, the output terminal may carry live voltage, presenting an electric shock hazard.
To ensure human safety and normal UPS operation, the UPS must be properly grounded before use.
When the UPS is connected to an IT power distribution system, a short-circuit protection device must be installed on the neutral line.
Install and use the Liebert GXT4 in the following environments:
• Temperature: 32°F - 104°F (0°C - 40°C), relative humidity: 0% to 95% non-condensing
• Out of direct sunlight
• Away from heat sources
• Stable surface, not subject to vibrations or shocks
• Away from dust and other particulates
• Away from corrosive substances, salts and flammable gases
Keep the air inlet and outlet of this UPS unobstructed. Poor ventilation will increase the internal temperature of the UPS and can adversely affect the UPS and its batteries.
Keep liquid and foreign objects away from the UPS.
In case of fire, use a dry chemical fire extinguisher to put out the fire. Using a fluid fire extinguisher may cause electric shock.
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®
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Important Safety Precautions
!
!
This UPS is not intended for use with life support and other designated critical devices. Maximum load must not exceed that shown on the UPS rating label. This UPS is designed for data processing equipment. If uncertain, consult your local dealer or Emerson representative.
This UPS is not for use in a computer room as defined in the standard for the Protection of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
Battery Safety
WARNING
Risk of electric shock and explosion. Can cause equipment damage, injury and death.
Do not dispose of the battery in a fire. The battery may explode.
Do not open or damage the battery. Released electrolyte is toxic and is harmful to skin and eyes. If electrolyte comes into contact with the skin, wash the affected area immediately with plenty of clean water and get medical attention.
WARNING
Risk of electric shock. Can cause equipment damage, injury and death.
A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries:
• Remove watches, rings and other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Determine if the battery is inadvertently grounded. If it is inadvertently grounded, remove the source of the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if grounds are removed during installation and maintenance (applicable to a UPS and a remote battery supply not having a grounded supply circuit).
ELECTROMAGNETIC COMPATIBILITY—The Liebert GXT4 series complies with the limits for a CLASS A DIGITAL DEVICE, PURSUANT TO Part 15 of FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. Operating this device in a residential area is likely to cause harmful interference that users must correct at their own expense.
The Liebert GXT4 series complies with the requirements of EMC Directive 2004/108/EC and the published technical standards. Continued compliance requires installation in accordance with these instructions and use of accessories approved by Emerson.
Information for the Protection of the Environment
UPS Servicing: UPS makes use of components dangerous for the environment (electronic cards,
electronic components). The components removed must be taken to specialized collection and disposal centers.
Liebert® GXT4™ User Manual 2
Important Safety Precautions
NOTICE TO EUROPEAN UNION CUSTOMERS: DISPOSAL OF OLD APPLIANCES—This product has been supplied from an environmentally aware manufacturer that complies with the Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/CE.
The “crossed-out wheelie bin” symbol at right is placed on this product to encourage you to recycle wherever possible. Please be environmentally responsible and recycle this product through your recycling facility at its end of life. Do not dispose of this product as unsorted municipal waste. Follow local municipal waste ordinances for proper disposal provisions to reduce the environmental impact of waste electrical and electronic equipment (WEEE).
For information regarding the scrapping of this equipment, please browse
http://www.eu.emersonnetworkpower.com (“Products session” or “Contact
us” session) or call our worldwide technical support.
• Toll Free: 00 80011554499
• Toll Number Based in Italy: +39 0298250222
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®
GXT4™ User Manual

Glossary of Symbols

!
PbH2SO4
-
+
R
Glossary of Symbols
Risk of electrical shock
Indicates caution followed by important instructions
AC input
AC output
i
Requests the user to consult the manual
Indicates the unit contains a valve-regulated lead acid battery
Recycle
DC voltage
Equipment grounding conductor
Bonded to ground
AC voltage
WEEE
Liebert® GXT4™ User Manual 4

1.0 Product Description

The Liebert GXT4 is a compact, online uninterruptible power system (UPS) that continuously conditions and regulates its output voltage. The Liebert GXT4 is designed to supply microcomputers and other sensitive equipment with clean sine wave input power.
Upon generation, AC power is clean and stable. However, during transmission and distribution it is subject to voltage sags, spikes and complete failure that may interrupt computer operations, cause data loss and damage equipment.
The Liebert GXT4 protects equipment from these disturbances. The Liebert GXT4 continuously charges its batteries from the mains, enabling it to supply power to connected loads, even when the mains fail.
This sections describes the UPS, its features, models, appearance and components, operating principles and operating mode.

1.1 Features

• Intelligent battery management to extend the battery life
• LCD for user-friendly operation and local monitoring and configuration of operational parameters
• Flexible network management with Liebert MultiLink
• Fan fault self-inspection and automated diagnostic function
software
Product Description
• Intelligent fan operation, automatically changing rotation speed depending on system requirements, to decrease power consumption and noise
• Input circuit breaker to ease recovery from overloads
• CE mark and safety approval from CE
• Communication options: USB port, Liebert IntelliSlot
• Dry contacts for remote monitoring
• Input power factor greater than 0.99
• Output voltage selection function

1.2 Available Models

Available models of the UPS are listed in Table 1-1.
GXT4-700RT230 GXT4-700RT230E
GXT4-1000RT230 GXT4-1000RT230E
GXT4-1500RT230 GXT4-1500RT230E
GXT4-2000RT230 GXT4-2000RT230E
GXT4-3000RT230 GXT4-3000RT230E
®
port and terminal block communication
Table 1-1 UPS models, power ratings
Model Nominal Power Rating
700VA/630W
1000VA/900W
1500VA/1350W
2000VA/1800W
3000VA/2700W
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Product Description
Operation and
Display Panel
Ventilation Slots

1.3 Appearance and Components

1.3.1 Front Panel and Controls

The Liebert GXT4 rack/tower models in various power ratings have the same general appearance, controls and features (see Figure 1-1). The various rack/tower and minitower models differ largely in the type of receptacles each has.
Figure 1-1 Front view

1.3.2 Rear Panel Features

The rear panel of the Liebert GXT4 has these features:
• Liebert IntelliSlot
®
Port
• USB port
• Input Circuit Breaker
• Input Receptacle
• General Output Receptacles
• Programmable Output Receptacles
• Cable Strain-relief Attachment Hole
• External Battery Connector
• Cooling Fan
• RS-232 port
• Terminal Block Communication
• Output Circuit Breakers (only on GXT-4-3000RT230/230E models)
Liebert® GXT4™ User Manual 6
Figure 1-2 Rear panel components—230-V, 700 – 1000 VAmodels
Terminal Block
RS232 Port
Liebert IntelliSlot Port
USB Port
Cooling Fan
Input Circuit Breaker
External Battery Connector
General Output Receptacle, 2
Programmable Output Receptacle #2, 2
Programmable Output Receptacle #1 - 2
Input Receptacle
Liebert IntelliSlot Port
USB Port
Input Circuit Breaker
C14 Input
Outlet1 Receptacles (Programmable)
General Output
Outlet2 Receptacles (Programmable)
External Battery Connector
Air Exhaust
Terminal Block Communications
RS232 Port
Liebert IntelliSlot Port
USB Port
Cooling Fan
Input Circuit Breaker
C20 Input
Terminal Block Communications
RS232 Port
External Battery Connector
Programmable Outlets #2
Programmable Outlets #1
Non-Programmable Outlets
Figure 1-3 Rear panel components—230-V 1500 VA models
Product Description
Figure 1-4 Rear panel components—230-V, 2000 VA models
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®
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Product Description
Output Circuit Breakers
C20 Input Receptacle
Liebert IntelliSlot Port
USB Port
Cooling Fan
Input Circuit Break er
RS232 Port
External Battery Connector
Non-Programmable Outlet
General Output
Terminal Block Communications
Programmable Outlets #2
Programmable Outlets #1
TVSS
EMI/RFI
Input Filter
EMI/RFI
Output
Filter
Dynamic
Bypass
L
G
N
N
G
L
Programmable Outlet Group 1
General
Outlet Group
Programmable Outlet Group 2
General Outlet
(3000 VA Only)
Inverter
Battery
Charger
Battery
Rectifier/PFC
DC-DC
Converter
Figure 1-5 Rear panel components—230-V, 3000 VA

1.4 Major Components

The operating principle of the UPS is illustrated in Figure 1-6.
Figure 1-6 Operating principle diagram
Liebert® GXT4™ User Manual 8
The UPS is composed of utility input, TVSS and EMI/RFI filters, rectifier/PFC, inverter, battery charger, DC-to-DC converter, battery, dynamic bypass and UPS output.
Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters
The Liebert GXT4 has surge protection and filters that protect the connected load from power surges, electromagnetic interference (EMI) and radio frequency interference (RFI). These features can minimize any surges or interference present in the utility power. The filters also prevent surges or interference generated by the UPS from adversely affecting devices connected on the same branch as the UPS.
Product Description
Rectifier/Power Factor Correction (PFC) Circuit
In normal operation, the Liebert GXT4’s rectifier/power factor correction (PFC) circuit converts utility power to regulated DC power for use by the inverter while ensuring that the wave shape of the input current used by the UPS is near ideal. Extracting this sinewave input current achieves two objectives:
• Efficient power use by the UPS
• Reduced reflected harmonics
This results in cleaner power being available to other devices in the building not being protected by the Liebert GXT4.
Inverter
In normal operation, the Liebert GXT4’s inverter utilizes the DC output of the PFC to produce precise, regulated sine wave AC power. When utility power fails, the inverter receives DC power from the DC-to-DC Converter. In either operation mode, the UPS inverter is online, continuously generating clean, precise, regulated AC output power.
Battery Charger
The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries. The batteries are being charged whenever the Liebert GXT4 is plugged in, even when the UPS is not turned On.
DC-to-DC Converter
The DC-to-DC converter raises the DC voltage from the battery to the optimum operating voltage for the inverter. This allows the inverter to operate continuously at its optimum efficiency and voltage, thus increasing reliability.
Battery
The Liebert GXT4 uses valve-regulated, nonspillable, lead acid batteries. To maintain battery design life, operate the Liebert GXT4 in an ambient temperature of 32°F to 77°F (0°C to 25°C).
Optional external battery cabinets are available to extend battery run times.
Dynamic Bypass
The Liebert GXT4 provides an alternate path for utility power to the connected loads in the unlikely event of a UPS malfunction. Should the Liebert GXT4 have an overload, overtemperature or UPS failure condition, the UPS automatically transfers the connected loads to bypass.
NOTE
The bypass power path does not protect the connected loads from disturbances on the utility.

1.5 Operating Mode

The UPS operation modes include the following: Mains (AC) Mode, Bypass Mode, Battery Mode, Battery Recharge Mode, Active ECO Mode and Frequency Converter Mode.
Refer to 3.0 - Operation and Display Panel for details about the operating mode indicators and control buttons.

1.5.1 Mains Mode

During Mains Mode, the mains provides input power to the Liebert GXT4. The filters, PFC circuit and inverter process this power to provide high-quality sine wave power to connected loads. The UPS maintains the batteries in a fully charged state.
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®
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Product Description

1.5.2 Manual Bypass Mode

Manual Bypass Mode occurs when the unit is manually placed in internal bypass by navigating the LCD display menu to select 3 Control > 1 Turn On & Off > Turn UPS Bypass. Bypass operation is indicated by an audible alarm and illuminated amber bypass indicator. (If other indicators are illuminated, refer to 7.0 - Troubleshooting). During Bypass Mode, mains power bypasses the inverter and provides energy to the connected load.
NOTICE
Risk of loss of power to the connected load. Can cause equipment damage.
Turning Off the UPS in Bypass Mode will result in loss of output power to the connected load.

1.5.3 Battery Mode

The Liebert GXT4 enters Battery Mode when mains power fails or is outside acceptable limits. The battery system supplies power through the DC-to-DC converter to the inverter to generate clean AC power for the connected loads.
When the Liebert GXT4 enters Battery Mode, the UPS sounds a half-second beep at 10-second intervals. When approximately 2 minutes of run time remains, the beeps sound every 5 seconds to warn that the battery is getting low (this Low Battery Warning is user-configurable).
In Battery Mode, the battery indicator will illuminate and the LCD will show the prompt utility power not available.
Press either the Up or Down button once, then press the Enter button to clear the prompt and silence the audible alarm. Once the alarm prompt has been acknowledged, the screen showing the estimated battery run time and battery capacity will be visible. Refer to 7.0 - Troubleshooting.
For approximate battery run times, refer to Tab le 9-5.
NOTICE
Risk of loss of power to the connected load. Can cause equipment damage.
Turning Off the Liebert GXT4 when it is in Battery Mode will result in loss of output power to the connected load.
If the UPS is turned Off manually, it must be manually restarted after mains power returns.
If the UPS is turned Off by a communication signal or because the batteries are depleted, it will operate as set in the configuration program for Auto-Restart (Refer to 5.2.1 - Configuration
Program).

1.5.4 Battery Recharge Mode

Once mains power is applied to the Liebert GXT4, the Battery Charger begins charging the batteries.
Liebert® GXT4™ User Manual 10
Product Description
!

1.5.5 Frequency Converter Mode

All models of the Liebert GXT4 are capable of frequency conversion. Frequency Conversion Mode can be selected using the configuration program. Allowable frequency operating modes include:
• Auto Sensing - 50Hz or 60Hz – Bypass Enabled
• Auto Sensing - 50Hz or 60Hz – Bypass Disabled
• Frequency Converter - 50Hz – Bypass Disabled
• Frequency Converter - 60Hz – Bypass Disabled
NOTE
The default for all models of the Liebert GXT4 is “Auto Sensing - 50Hz or 60Hz – Bypass Enabled.”
CAUTION
Risk of electric shock. Can cause injury or death.
Never touch the AC input receptacle while the UPS is operating. Voltage may still be present even when the AC input indicator is Off.

1.5.6 Active ECO Mode

All Liebert GXT4 models can operate in Active ECO Mode. In this mode, the connected equipment is powered through the bypass path to increase efficiency, reducing the electrical costs.
Active ECO mode keeps the rectifier and inverter operating, allowing the inverter to remain synchronized to bypass. This synchronization allows the transfer of the connected equipment to UPS inverter power almost seamlessly if bypass power falls outside the user-set limits. Once bypass power returns within the acceptable parameters, the UPS will return to Active ECO Mode operation.
The default setting is Active ECO Mode Off.
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Product Description
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Liebert® GXT4™ User Manual 12

2.0 Installation

2.1 Unpacking and Inspection

Unpack the UPS and conduct the following checks:
• Inspect the UPS for shipping damage. If any shipping damage is found, report it to the carrier and your local dealer or your Emerson representative immediately.
• Check the accessories included in packaging list. If there is any discrepancy, contact your local dealer or your Emerson representative immediately.

2.2 What’s Included

• Terminal Block Communication Terminals
• Compact Disk with:
• Liebert MultiLink
• Configuration Program
• User Manual
®
Shutdown Software
Installation
• USB Cable—one, 1.2 m (3.9 ft.) long
• Rack mounting hardware, including screws, handles and mounting rail kit (mounting rail kit not included with “E” models)
• Plastic tower stand sets—two (four pieces)
• Warnings, Safety Instructions booklet and WEEE recycling sheet (ISO 14001 compliance)
With 700VA - 1500VA Units:
• 10A IEC C13 C14 Output Cable—two, 2m (6-1/2 ft.) long
• CEE 7/7 (Schuko) to IEC C13 input cord—one, 2.5m (8-1/2 ft.) long
• BS 1363 (UK) to IEC C13 input cord—one, 2.5m (8-1/2 ft.) long
• Australian type A to SAA input cord—one (not included with “E” models)
With 2000VA - 3000VA Units:
• 10A IEC C13 C14 Output Cable—three, 2m (6-1/2 ft.) long
• CEE 7/7 (Schuko) to IEC C20 Input Cable—one, 2.5m (8-1/5 ft.) long
• BS1363 (UK) to IEC C20 Input Cable—one, 2.5m (8-1/5 ft.) long
• Australian type A to SAA input cord—one (not included with “E” models)
NOTE
The GXT4 External Battery Cabinet shipping package includes one battery cabinet, two spacers for tower configuration and one DC power cable and rack mounting hardware, including screws, handles and mounting rail kit (not included with “E” models).
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