AC Power
For Business-Critical Continuity™
Liebert® GXT3-10000T230
User Manual–10kVA, 50/60 Hz, 230V
™
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.0 INTRODUCTION AND SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 External Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Optional Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 UNPACKING THE UPS AND SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Required Setup Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Access required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.8 Floor/Rack Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.9 Inventory List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.10 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.11 Repacking the UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.1 Electrical preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Current Table and Suggested Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Neutral Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 External Protection and Isolating Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Installation of Differential Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 External Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Connecting Mains and Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Terminal Blocks for UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.9 Connecting Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.10 External Tower Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.11 Connecting an External Battery Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.12 Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.13 Configuration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.14 Liebert
®
GXT3-10000T230™ Configuration Program Features . . . . . . . . . . . . . . . . . . . . . . 15
3.15 What You Will Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.1 Normal Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
i
4.2 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.1 Controls and Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.2 Warning Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.3 Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Startup Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 UPS Startup Procedure - Single Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5 UPS Shutdown Procedure—All Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6 Maintenance Bypass Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.7 Return from Maintenance Bypass Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.8 Functional Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.9 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.10 Self-Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.10.1 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.10.2 Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.1 Testing, Replacing and Disposing of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Easy Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.0 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Communication Interface Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.3 On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3 Liebert IntelliSlot® Communication Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3.1 Liebert® MultiLink
®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6.4 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
8.0 S
PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ii
FIGURES
Figure 1 Liebert GXT3-10000T230 control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2 Liebert GXT3-10000T230 front and rear views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Standard configuration - differential breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 5 Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 6 Input and output connections with single source, single-phase input supply. . . . . . . . . . . . . . . . 12
Figure 7 Input and output connections with dual source, single-phase input supplies. . . . . . . . . . . . . . . . 12
Figure 8 Input and output connections with single source, three-phase input supply . . . . . . . . . . . . . . . . 12
Figure 9 Input and output connections with dual source, three-phase UPS, single-phase bypass
input supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 10 Hardwire terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11 Liebert GXT3 10000T230 with External Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 12 Overview of UPS tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 13 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 14 System block, menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 15 REPO connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 16 Removing front panel and unlocking battery trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 17 Disconnecting battery tray and battery packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 18 Terminal block pin layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 19 REPO switch connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TABLES
Table 1 Overview of UPS devices and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 2 Connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3 External protection device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 4 Lighted LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 5 Displayed text—system block and main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 6 Warning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 7 Display faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 8 Battery test report messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 9 Replacement battery pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 10 Troubleshooting - errors and corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 11 UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 12 Environmental data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 13 Agency/safetycompliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 14 Operating temperature parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 15 Typical battery run times, minutes at 25°C (77°F), 100% resistive load. . . . . . . . . . . . . . . . . . . . 34
iii
iv
IMPORTANT SAFETY INSTRUCTIONS
!
!
SAVE THESE INSTRUCTIONS
WARNING
Opening or removing the cover may expose you to lethal voltages within this unit even when
it is apparently not operating and the input wiring is disconnected from the electrical source.
Observe all cautions and warnings in this manual. Failure to do so may result in serious
injury or death. Refer all UPS and battery service to qualified service personnel. Do not
attempt to service this product yourself. Never work alone.
This manual contains important safety instructions that must be followed when installing, operating
and maintaining the Liebert
Read all safety, installation and operating instructions before installing or operating the UPS. Adhere
to all warnings on the unit and in this manual. Follow all operating and user instructions.
The Liebert GXT3-10000T230 is not intended for use with life support or other designated critical
devices. The UPS is designed for data processing equipment. If uncertain the intended use for this
UPS, consult your dealer or Emerson
This device serves as an uninterruptible power supply for connected loads. Maximum load must not
exceed that shown on the UPS rating label. The device is in compliance with all relevant safety
regulations concerning information technology equipment, including electronic machines for use in an
office environment.
Depending on the type and rating of UPS device, certain configurations of battery extensions may be
connected. These battery extensions may be connected only to the compatible basic UPS unit.
®
GXT3-10000T230™ uninterruptible power system (UPS).
®
representative.
WARNING
Emerson considers the safety of personnel to be of paramount importance. For this reason it is
essential that procedures relating to safety be studied before commencing work and properly
adhered to thereafter.
The user or operator may intervene in the operation of the UPS provided that the instructions
laid out in Notes Regarding the EU Declaration of Conformity on page 3 are strictly
adhered to.
The installation of the UPS, described in Installation on page 9, may only be carried out by
qualified technical personnel.
Even when all switches and interrupters are open, hazardous voltages are present within the
UPS; any operation that requires protective panels to be opened or removed may be carried
out by Emerson-authorized technical personnel only.
1
!
CAUTION
Carefully read the following safety notices. Failure to observe the instructions may endanger
your life, your health, the reliability of your device and the security of your data.
• Transport the unit only in suitable packaging (protected against jolts and shocks).
• If the equipment is moved from a cold environment to the operating room, condensation
may occur. Before you switch On the equipment, it must be absolutely dry. An acclimatization period of at least two hours is required.
• The equipment must be installed in accordance with the environmental conditions specified
in 2.6 - Environmental Conditions and in Table 12 - Environmental data.
• Even with all switches in the “OFF” position (see Figure 13 - Control panel) the UPS is
not isolated from the mains. To isolate completely from the mains, the power cables must be
disconnected.
• In case of interruption of the mains voltage, the integrated battery maintains the power
supply to the user equipment.
• Lay all cables so that nobody can stand on them or trip over them. When connecting the
UPS to the power supply, follow the instructions in 2.0 - Unpacking the UPS and Site
Preparation.
• Make sure that no objects (e.g., pins, necklaces, paper clips, etc.) get inside the device.
• In emergencies (e.g., damaged case, controls or power cables, penetration of liquids or foreign matter), switch Off the device and contact the appropriate customer service representative.
• Do not connect equipment that will overload the UPS (e.g., laser printers or vacuum cleaners) or demand DC-current (e.g., half-wave rectifiers).
• When cleaning the unit, follow the instructions in 5.0 - Maintenance.
• The sum of the leakage currents (protective conductor current) of the UPS and the connected devices exceeds 3.5 mA for all ratings of the UPS. Earth connection is essential
before connecting supply.
• Data transmission lines should not be connected or disconnected during a thunderstorm.
• Remote Emergency Power Off (REPO) input is located on the rear of the unit (see 3.8 - Ter-
minal Blocks for UPS). When this connection is open, the logic circuit will immediately
shut down the UPS output.
• An Emergency Switching Device (E.S.D.) must be fitted downstream of the UPS for the wiring installation safety to comply with the European Harmonized Document HD384-4-46 S1.
• Maintenance bypass switch is for the use of service personnel only. It is located under the
rear cover. Open the safety cover to operate the maintenance bypass switch.
• The Tower UPS may be connected either to 3-phase mains or single-phase mains. Therefore
the right input terminals have to be connected (see 3.7 - Connecting Mains and Load).
The UPS autosensing mode ensures that it adapts to the connected mains supply.
• This equipment complies with IEC 61000-3-12 provided that the short-circuit ratio Rsce is
greater than or equal to 250 at the interface point between the user’s supply and the public
system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected
only to a supply with a short-circuit ratio Rsce greater than or equal to 250.
• For three-phase equipment, the disconnect device shall disconnect simultaneously all line
conductors of the AC mains supply. For equipment requiring a neutral connection to an IT
power distribution system, the disconnect device shall be a four-pole device and shall disconnect all line conductors and the neutral conductor.
2
!
CAUTION
!
!
Do not connect more than two Liebert® GXT3-240TBATTCE™ battery extensions to the
Liebert GXT3-10000T230
The vents for air intake and outlet at the front and rear side must not be obstructed.
The sum of the leakage currents (protective conductor current) of the UPS and the connected
devices exceeds 3.5 mA. Earth connection of the unit is essential before connecting supply.
™
.
CAUTION
The supply to the load may be interrupted by opening all the switches or by turning the
Maintenance Switch on the rear of the UPS to the Off position.
DO NOT USE WATER to extinguish any fires that may occur in the area where the UPS is
installed.
CAUTION
Leakage currents
Connect the protection earth (PE) safety conductor before connecting any other cables.
Radio Interference
The Liebert GXT3-10000T230 is a Radio Interference Class A Product.
The UPS device may cause radio interference. Do not place it near devices that are particularly
susceptible to electromagnetic interference (e.g., transmitters, receivers, radar, metal detectors and
antitheft devices).
NOTICE
This is a product for commercial and industrial application in the second environment.
Installation restrictions or additional measures may be needed to prevent disturbances. The
product can meet the requirement of category C2 and may be used in residential, commercial
and light industrial areas.
Notes Regarding the EU Declaration of Conformity
The Liebert GXT3-10000T230 conforms to the following European directives:
• 2006/95/EC—Directive of the council for adaptation of the legal regulations of the member states
regarding electrical equipment for use within specific voltage limits.
• 2004/108/EC—Directive of the council for adaptation of the legal regulations of the member
states regarding electromagnetic compatibility.
Conformity is established through compliance with the following standards:
• EN 62040-1-1
• EN 62040-2
• EN61000-3-12
• EN61000-3-11
Additional information regarding adherence to these directives is included in the appendices NSR
and EMC of the EU Declaration of Conformity.
If required, the EU Declaration of Conformity may be requested from Emerson
NOTICE TO EUROPEAN UNION CUSTOMERS: DISPOSAL OF OLD APPLIANCES—This
product has been supplied from an environmentally aware manufacturer that complies with the
Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/CE.
®
.
3
The “crossed-out wheelie bin” symbol at right is placed on this product to
encourage recycling wherever possible. Please be environmentally responsible
and recycle this product through your recycling facility at its end of life. Do
not dispose of this product as unsorted municipal waste. Follow local
municipal waste ordinances for proper disposal provisions to reduce the
environmental impact of waste electrical and electronic equipment (WEEE).
For information regarding the scrapping of this equipment, go to
http://www.eu.emersonnetworkpower.com
Click on Products or Contacts and follow the links to obtain assistance.
Information is also available by telephoning our worldwide technical support:
• Toll free: 00 80011554499
• Toll number (in Italy): +39 0298250222
4
1.0 INTRODUCTION AND SYSTEM DESCRIPTION
!
Congratulations on your purchase of the Liebert® GXT3-10000T230™. This system provides
conditioned power to microcomputers and other sensitive electronic equipment.
Upon generation, AC power is clean and stable. However, during transmission and distribution it is
subject to voltage sags, spikes and complete power failure that may interrupt computer operations,
cause data loss and damage equipment. The Liebert GXT3-10000T230 protects equipment from these
disturbances.
The Liebert GXT3-10000T230 is a compact, on-line UPS. An on-line UPS continuously conditions and
regulates its output voltage whether utility power is present or not. It supplies connected equipment
with clean sinewave power. Sensitive electronic equipment operates best from sinewave power.
For ease of use, the Liebert GXT3-10000T230 features an LCD display for comprehensive user
indications and programmable controls. It also provides self-diagnostic tests.
The Liebert GXT3-10000T230 has an interface port for communication between the UPS and a
network server or other computer system. This port provides detailed operating information including
voltages, currents and alarm status to the host system when used in conjunction with Liebert’s
MultiLink
®
software.
CAUTION
This UPS may only be operated by qualified personnel.
Introduction and System Description
Figure 1 Liebert GXT3-10000T230 control panel
5
1.1 Device Overview
Control
Panel
Control
Keys
Liquid
Crystal
Display
Ventilation
Louvers
Liebert IntelliSlot
port (covered)
REPO Contacts
Maintenance
Bypass Switch
Parallel Port
Parallel Port
Bypass
Source Input
Circuit
Breaker
Input Breaker
Hardwire Input
and Output
Connector
Terminal Block
Cooling Fans
External
Battery
Connector
Block
Output Breaker
The Liebert® GXT3-10000T230™ is available at various nominal power ratings.
The following table provides an overview of the various versions of the device:
Table 1 Overview of UPS devices and batteries
Type Model # Nominal power
UPS with integrated battery Liebert GXT3-10000T230 10000 VA/ 9000W
Battery cabinet Liebert GXT3-240TBATTCE 240VDC
Figure 2 Liebert GXT3-10000T230 front and rear views
Introduction and System Description
1.2 Options
1.2.1 External Battery Cabinets
Optional external battery cabinets are available to extend UPS autonomy in the event of mains
interruption. The cabinets have the same dimensions, color scheme and design as the Liebert
GXT3-10000T230.
For technical data about external battery cabinets see Table 11 - UPS specifications.
For connection notices see Table 2 - Connection data.
1.2.2 Optional Interfaces
Refer to 6.0 - Communication for details.
6
2.0 UNPACKING THE UPS AND SITE PREPARATION
Unlock
Plywood Case
Ramp in Slot
on Shipping
Pallet
Cushion
Ramp
Cushion
Pallet Jack
Cushions
2.1 Inspection
Upon receiving your Liebert® GXT3-10000T230™, examine the packaging for any signs of
mishandling or damage. While removing the packaging materials, inspect the UPS for damage. If any
damage is noted, notify your local Emerson
must be reported to the supplier within eight days of delivery.
2.2 Required Setup Equipment
The following tools are required to set up your UPS:
•pallet jack
• utility knife or scissors
• star head screwdriver
2.3 Unpacking
Take care when removing the packaging to avoid damaging the UPS. Do not dispose of the packing
material. The original packaging material should be used if the UPS needs to be repackaged, such as
for shipping. Check all packaging to ensure that no items are accidentally discarded. Remove the
packaging in the sequence shown below.
®
representative and carrier. Any damage or missing parts
Unpacking the UPS and Site Preparation
Figure 3 Unpacking
2.4 Storage
If the UPS will not be installed immediately, store the unit indoors in a clean and dry area. Protect all
the equipment, including its batteries, from extreme temperature, high humidity, spills and other
damaging conditions. Refer to Table 12 for permissible environmental conditions for storage.
2.5 Handling
The equipment must be kept upright at all times and handled with care. It may be damaged if
dropped or subjected to severe impact.
7
2.6 Environmental Conditions
The Liebert® GXT3-10000T230™ must be installed vertically, on a level and even surface and in an
area protected from extreme temperatures, water, humidity and the presence of conductive powder or
dust (see Table 12). Do not stack units; do not place any objects on top of a unit.
2.7 Access required
The area must have sufficient space for installation procedures and for routine maintenance. Access
doors must be sufficiently large to permit passage of the UPS.
2.8 Floor/Rack Loading
Ensure that the floor where the UPS/batteries will be installed will support the unit’s weight (see
Table 11 for the unit’s weight).
2.9 Inventory List
The Liebert GXT3-10000T230 comes with:
• CD containing:
• Liebert MultiLink
•Configuration Software
• User Manual
•USB cable
• Terminal block communication terminals
• Floor mount brackets
• Input power configuration jumpers
• Paralleling cable
®
Shutdown Software
Unpacking the UPS and Site Preparation
2.10 Clearance
The UPS is fitted with wheels for ease of movement over short distances. Leave 300mm (12in.)
around the sides and rear of the unit to allow a flow of air and to provide access for any routine
maintenance that may involve removal of the panels.
2.11 Repacking the UPS
To repack the UPS, proceed as follows:
1. Do not pack the equipment until at least six hours have elapsed since the last recharge.
2. Make sure to re-use the original packing material to ship the UPS.
8
3.0 INSTALLATION
!
!
3.1 Electrical preparations
Before you begin installation, the input source must be isolated and secured to prevent reconnection
during installation. The input circuit breaker on the rear of the UPS must be in the Off position.
WARNING
Installation may be carried out only by qualified technicians, conforming to applicable safety
standards.
Electric shock hazard: Even when the unit is disconnected from the mains, hazardous voltage
may still be supplied by the battery. Both poles should be disconnected before carrying out
maintenance work inside the UPS.
For electrical installation, the nominal current rating of the source must be observed. The UPS is not
suitable for connection to 16A subdistribution systems.
3.2 Current Table and Suggested Cable Sizes
The following table indicates the currents and recommended sizes of the connecting cables in
accordance with regulations IEC-287 and DIN VDE 0298
1. PVC-insulated copper cables (@ 70°C) (158°F).
2. Air temperature surrounding the conduits should not be greater than 30°C (86°F).
Installation
NOTE
Should there be any variation in the conditions, it will be necessary to verify whether the cable
dimensions satisfy the requirements of IEC-287 and DIN VDE 0298. In cases where the cables
are so long that they cause a drop in voltage of >3%, a larger size must be used.
Table 2 Connection data
Description
Connector size mm
Max input current Arms 53 53
Input cable size
(and neutral)
Max output current Arms 51 51
Output cable size
(and neutral)
Earth cable size mm
When the UPS is in Bypass mode, the entire output current of the UPS is passed through the phase
L1 and Neutral cables. To simplify connection data, no distinction has been made between phase L1
and phases L2 and L3. The cable sizes are defined for the maximum current carried by the output
cables.
Unit UPS Power Rating
kVA
mm
mm
10 - 1/1 10 - 3/1
2
2
2
2
10 10
10 10
10 10
10 10
WARNING
Particularly sensitive equipment may be susceptible to interference. To prevent this,
Emerson
Mains input, output and external battery cables to the UPS in earthed, metal conduits, or use
shielded cables
Routing of cables (e.g. power supplies, communication or data lines) to other equipment,
should be kept separate from that of UPS cables.
®
suggests:
9
3.3 Neutral Connection
!
The installation of the UPS does not affect the existing neutral system.
The neutral system may be affected if the UPS is operating with the neutral switched upstream.
3.4 External Protection and Isolating Devices
External devices for the protection of cables and for isolating the UPS external to the UPS must be
installed upstream of the equipment. Select and configure the isolating device according to Table 3.
• Such devices must be either curve C automatic circuit breakers or type GL/GG fuses.
• Disconnecting devices must be provided in building installations and other locations.
WARNING
The following label must be displayed on all switching devices installed in the same electrical
system as the UPS, even when they are located at a distance from the area.
ENSURE THAT THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE
WORKING ON THIS CIRCUIT.
Table 3 External protection device data
Tower Power Rating (Phases In/Out)
Protection Description
Input
Output
Fuse 120 Amps 40 Amps
Breaker 96 Amps 32 Amps
Fuse 90 Amps 90 Amps
Breaker 63 Amps 63 Amps
10 - (1/1) 10 - (3/1)
Installation
This table indicates the protection devices (circuit breakers and fuses) that must be installed for the
protection of both the cables and the equipment.
NOTE
If an external battery cabinet is present it should be located next to the UPS unit.
When such an option is supplied by Emerson it comes complete with protection devices and
correctly-sized cables.
When batteries are sourced from other suppliers, you should contact Customer Support
Technical Service for correct sizing of protection devices and interconnection cables.
10
3.5 Installation of Differential Protection Devices
!
D1
Protective panel over
external connections
To avoid spurious operation, differential protection devices must be:
• rated at differential current NOT LESS THAN 100mA
• a SELECTIVE type (delayed intervention)
• Type A
Figure 4 Standard configuration - differential breaker
Installation
3.6 External Electrical Connections
Remove the protective panel on the rear of the UPS to access the external electrical connections (see
figure below). Once the cables have been connected they must be passed through the cable clamps
that will hold them in position. Connect the earth cable first.
WARNING
Ensure that the UPS is isolated before removing panels.
Figure 5 Side view
NOTE
Once installation has been completed, fix the UPS in position by screwing the stabilizing plates
underneath the unit firmly to the floor.
11
3.7 Connecting Mains and Load
Mains 1 Input ~ Mains 2 Input ~ Output ~
L1 L2 GND BY
230V Input
L3 N
Parallel
Connection
NGNDL S1 S2NGNDL1
Factory-Supplied Jumper
(W36)
230V
230V UPS Input
230V
230V Bypass Input
Mains 1 Input ~ Mains 2 Input ~ Output ~
L1 L2 GND BY
L3 N
Parallel
Connection
NGNDL S1 S2NGNDL1
Factory-
Supplied
Jumper
(W35)
Factory-Supplied Jumper (W34)
400V Input
230V
Mains 1 Input ~ Mains 2 Input ~ Output ~
L1 L2 GND BY
L3 N
Parallel
Connection
NGNDL S1 S2NGNDL1
When connect the mains supply to the UPS refer to Figures 6 through 8. Choose the connection
method according to the input supply characteristics. Connections must meet these requirements:
• The installer must provide circuit breaker protection according to local codes. The mains
disconnect should be within sight of the UPS or have an appropriate lock-out. Maintain service
space around the UPS or use flexible conduit.
• The installer must provide output distribution panels, circuit breaker protection, or emergency
disconnect switches according to local codes. Output circuits must not share a common conduit
with input circuits or any other wiring.
• The utility may be derived from a single-phase or three-phase source.
Figure 6 Input and output connections with single source, single-phase input supply
Installation
Figure 7 Input and output connections with dual source, single-phase input supplies
Figure 8 Input and output connections with single source, three-phase input supply
12
Installation
400V Input 230V
Mains 1 Input ~ Mains 2 Input ~ Output ~
L1 L2 GND BY
L3 N
Parallel
Connection
NGNDL S1 S2NGNDL1
230V Bypass Input
Figure 9 Input and output connections with dual source, three-phase UPS, single-phase bypass input
supplies
NOTE
During connection of a 3-phase input system, care must be taken to ensure each phase is
connected to the corresponding phase on the input terminal block. Failure to make connections
correctly could damage the unit.
Output cable cannot exceed 10m (39ft).
3.8 Terminal Blocks for UPS
The three-position maintenance switch includes the output breaker.
Figure 10 Hardwire terminals
3.9 Connecting Power Cables
1. Open the UPS input breaker.
2. Open the UPS output breaker.
3. Remove the terminal area safety cover from the rear UPS panel.
4. Connect loads to the output terminals.
• Connect the mains to the corresponding input terminals (see Figure 3-5).
• If the reserve input is to be supplied separately, connect reserve line to the Mains 2 terminals.
• If the UPS is supplied by a common mains, connect the supplied jumper in the accessory kit
marked “W34” between the first L1 from the left (Mains 1) and BY (Mains 2) as shown in
Figure 8.
13
3.10 External Tower Batteries
!
One or more battery cabinets may be connected to the Liebert® GXT3-10000T230™. A cable to connect
the battery cabinet and the Liebert GXT3-10000T230 is supplied with each battery cabinet. Plug this
cable into the battery cabinet and UPS battery sockets—slotted fittings on each and ensure that the
connection is properly made. Since your UPS has integrated batteries, a compensating current may
occur during connection.
Figure 11 Liebert GXT3 10000T230 with External Battery Cabinet
Installation
3.11 Connecting an External Battery Extension
NOTE
External battery extensions can be replaced during normal operation of the UPS (hot
swappable). However, the batteries must NOT be changed when the UPS is in the status
“Battery Mode operation”.
The unit checks the battery voltage (a beep is heard) once more and stays in bypass till a constant
battery voltage is present.
CAUTION
Battery maintenance must be carried out by authorized personnel observing the necessary
precautions.
14
3.12 Battery Precautions
• The batteries installed in the UPS and within the battery extensions may contain electrolyte.
Under normal conditions, the containers are dry. A damaged battery may leak electrolyte, which
can cause skin and eye irritation. Should this happen, wash the affected area with plenty of water
and seek immediate medical attention.
• Do not open or damage batteries. The released electrolyte is toxic.
• Voltage is always present on the battery contacts.
• Even when discharged, a battery has the capacity a high short circuit current which, in addition
to causing damage to the battery itself and associated cables, may expose the operator to the risk
of burns. The following precautions should be observed when working with batteries:
• Remove watches, rings and other metal objects.
• Use tools with insulated handles.
• The voltage of a single cell of a battery is not dangerous. However a number of cells or battery
blocks, connected in series, can produce hazardous voltages.
• The battery cabinet must not be kept in storage or not used for periods exceeding six months (at
20°C [68°F]) without being recharged (having been charged to 100% at the beginning of any such
period). If this period is exceeded, it is essential that the batteries be recharged (which does not
require the UPS to be switched on; the UPS just needs to be connected to the mains). If these
conditions are not met, the battery performance can no longer be guaranteed. We recommend
recharging the batteries at least once every four months.
• Since new batteries often do not provide full capacity after the initial charge, it may be necessary
to carry out a number of discharge/recharge cycles before optimum performance is reached.
• When replacing batteries, replace with the same type and number of batteries and battery packs.
• In order to protect the environment, batteries must be disposed of in accordance with local laws
concerning the safe disposal of toxic and harmful waste.
• Do no not dispose of batteries in a fire. The batteries may explode.
Installation
3.13 Configuration Program
The final step of installation may require custom configuration of your UPS using the enclosed
configuration program. Some configuration settings may be changed only while the UPS is Off. These
should be set before the UPS is put into full-time use.
For most users operating with 230VAC, the factory default settings will be adequate.
3.14 Liebert® GXT3-10000T230™ Configuration Program Features
• Select one of the three L-N output voltages to match local voltage.
• Enable/disable auto-restart.
• Select frequency converter operation with a fixed output frequency of 50 or 60 Hz.
• Set the ‘Low battery warning’ alarm time from 2 to 30 minutes.
• Enable/disable auto-battery test.
• Set auto-battery test frequency to 7, 14, 21 or 28 days.
• Specify the number of external battery cabinets connected to the UPS to adjust the remaining run
time calculations reported by the system software.
3.15 What You Will Need
In addition to the Liebert GXT3-10000T230, you will need the configuration program CD and USB
cable included in the UPS accessory pack. You must be running Microsoft
your computer.
®
Windows® XP or later on
15
4.0 OPERATION
L2,L3 at 10kVA
device only
Rectifier/
Booster
Inverter
Elec tronic Bypass
Maintenance Bypass
Maintenance
Bypass Switch
Mains1 Mains2 (Reserve)
N
N
By
L
1
L
2
L
3
N
N
L
L
Load
S
2
S
1
External Battery
10kVA Tower
4.1 Normal Operating
4.1.1 Block diagram
The Liebert® GXT3-10000T230™ consists of several main components:
• 2 mains supplies (mains and reserve)
• Rectifier/booster, inverter and charger
• Internal electronic bypass
•2 input breakers
• Maintenance bypass breaker
• TVSS filter
• Integrated battery (expandable)
Figure 12 Overview of UPS tower
Operation
16
4.2 Control Panel
!
LCD
Enter key
Menu Up key
Menu Down key
Escape
key
Battery Indicator
Fault Indicator
Bypass
Indicator
UPS Output On Indicator
The display text is shown as a 10kVA UPS.
Figure 13 Control panel
Operation
4.2.1 Controls and Messages
Table 4 Lighted LEDs
LED Indicator
UPS ON Green UPS is online and operating normally
BYPASS Amber Load is supplied by the mains via automatic bypass
BATTERY Amber Load is supplied by the battery
FAULT Red An error has occurred within the UPS
Flashing LED—When the BYPASS LED is flashing, the mains is out of tolerance
LED Color
CAUTION
Do not switch Off the UPS or switch from online to bypass while in this status, otherwise load
will no longer be supported.
The following displays the menu structure that can be accessed through the control panel. Press the
Menu Up or Menu Down buttons to scroll through each menu. Press Enter to choose an entry.
Description
17
Start
Window
System
Status
Main
Menu
Setup
Menu
Status
Menu
Parallel
Menu
Language
Tag
Number
UPS ID
No.
DC Start
Test Intvl
Batt
Pack
Audible
Alarm
Output
Volt
No. of Unit
Control
Menu
Contrast
Batt Test
Alarm Ctrl
UPS
ON/OFF
Test
Report
Abort Test
Batt Test
Version
IP
Types
About
Menu
Log
Menu
Clear
Log
Event Log
Figure 14 System block, menu structure
Operation
18
Table 5 Displayed text—system block and main menu
Item# and Name Description
START WINDOW UPS 10kVA Self Testing
Control
Status
MAIN MENU
CONTROL MENU
Parallel
Setup
Log
About
UPS ON/OFF Turn On
Alarm Ctrl Alarm On
Batt Test Batt Test
Operation
Shut Down
Turn Off
To Bypass
Alarm Off
Abort Test
Test Report
STATUS MENU
PARALLEL
MENU
Contrast Darker
Lighter
Measure Value Unit
Output Volt V
Output Freq 0.1Hz
Output Curr A
Output Watt W
Output VA VA
Load Level %
Input Volt V
L2 Input Volt V
L3 Input Volt V
Input Freq 0.1Hz
Batt Volt V
Batt Cap %
Backup Time Min,sec
Elapsed Time day:hr:min;sec
Tag Number
SysOutI A
SysOutV V
SysOutF Hz
SysOutW W
SysOutVA VA
SysLoadPer %
19
Table 5 Displayed text—system block and main menu
Item# and Name Description
SETUP MENU Setting item Setting(level 1)
Audible Alarm Disable/Enable
Output Volt 220V/230V/240V
Batt Pack 1-4
Test intvl
DC Start Disable/Enable
UPS ID No. 1-3
No. of Unit 1-3
Tag Number 00000-99999
English/French/Spanish/
German/Italian/Russian
MCU Version:V***
DSP Version: V***
LOGGING MENU
FIRMWARE VERSION
Language
Event log
Clear log
* Max 4 fault event record
®
Types Liebert
IP Web:www.liebert.com www.liebert.com
Version Display Firmware version
Corporation GXT 10KVA Liebert GXT3™ 10kVA
Operation
4.2.2 Warning Indicators
If a warning indicator appears, the UPS continues to operate. The warning message alternates with
UPS mode once a second (see Table 6)
The warning indicators are described below:
Table 6 Warning indicators
Warning
1 No Redundancy
2 InvASynFault
3 ParaCommuErr
4 CurShareFault
5 ParaFreqErr
6 Byp Reminder
7 L2 or L# Fail Check L2, L3 input fuse
8UtilFail N/A
9 BattUnderVolt N/A
Cause
Corrective Steps
20
4.2.3 Fault Indicators
!
!
If a fault occurs, the UPS automatically switches to BYPASS mode. Only in the case of a battery
disconnection fault will the original operating mode be maintained. The fault message alternates with
UPS mode once a second, the red fault LED on the control panel lights up and the alarm sounds
continuously. If a fault occurs, proceed as follows:
Alarm operation—The alarm can be switched On or Off.
Clear Fault—Present fault condition can be reset if fault condition is cleared, either automatically or
by the user.
Fault information—A maximum of four faults can be displayed in this window. All fault displays
include:
• The nature of the event
• The time of the event
The fault indicators are:
Table 7 Display faults
Fault
10 REPO N/A
11 Byp Feedback Call customer service
12 Startup No Batt Check battery
13 Mnt Byo Swt On Call customer service
14 Fan Fault Call customer service
15 Batt Disconnect Check battery connector
16 ParaCableFault Call customer service
17 ParaAddOverlap Call customer service
18 Turn On Fail Call customer service
Cause Corrective Steps
1 Comm Shutdown Call customer service
2 Inv Fault Call customer service
3 Over Temp Reduce load
4 Batt Test Fail Call customer service
5 PFC Failure Call customer service
6 Over load Reduce load
7 DCDC Failure Call customer service
8 DC BUS Fault Call customer service
9 Charger Fault Call customer service
Operation
4.3 Startup Preparations
Before switching On the UPS and supplying the load, ensure the following:
• The ventilation grilles are unobstructed
• The earth connection is in place
• The ‘consumer’ breakers are in the Off (0) position
• The UPS rear panel breakers are in the Off (0) position
WARNING
As soon as the UPS is connected to input power, the output sockets are live, even if the UPS is
not yet switched On.
Once recharging has been completed, the UPS is ready for use.
WARNING
Do not connect any devices that may overload the UPS or draw DC current.
NOTE
You may experience problems with the electrical supply if you do not follow these instructions.
21
4.4 UPS Startup Procedure - Single Block
!
1. Ensure all switches and circuit breakers upstream of the UPS are closed.
2. Ensure mains connections are secured at the UPS input. UPS requires twin supplies or one
supply and one bridge. If the UPS is supplied from one mains only, mains connectors have to be
fixed to the terminals section Mains 1. The jumper must be fixed as:
From L1 - mains 1 to BY - mains 2
3. Switch both Input breakers (mains 1 and mains 2/reserve) to ON (I). The LCD displays Self
testing, Please wait (see 4.2.1 - Controls and Messages).
4. Press OK and scroll to find the Setup menu.
5. Check and adjust if necessary parameters for language, voltage and battery pack(s) (see Table 5
for more information). The default language is English.
6. Close any external switches connecting the load (if present).
7. Press the Menu button, select Control and press OK.
8. Select Turn UPS ON/OFF and press OK. The LCD will display Turn ON.
9. Press OK to switch On the inverter. The LCD will display Powering UP.
WARNING
If the load indication is greater than 100%, then the energy demand from the connected load
exceeds the power rating of the UPS. In addition to a warning being displayed on the front
panel, a beep (once a second) will sound.
Operation
4.5 UPS Shutdown Procedure—All Ratings
NOTE
Carrying out this procedure will interrupt the supply to load.
1. Press the Menu button, select Control and press OK.
2. Select UPS ON/OFF and press OK.
The LCD displays To Bypass.
3. Press OK to switch Off the inverter.
4. Open any external switches connecting the load (if present).
5. Switch both input switches to the Off Position.
6. Ensure all switches and circuit breakers upstream of the UPS are open.
7. Ensure that all LEDs on the control panel are Off.
The UPS is now shut down.
4.6 Maintenance Bypass Procedure
1. Press the Menu button, select Control and press OK.
2. Select UPS ON/OFF and press OK.
The LCD displays To BYPASS.
3. Press OK to switch Off the inverter and transfer to internal bypass.
4. Remove the safety cover from the Maintenance switch, and turn On the Maintenance Bypass
Breaker.
NOTE
At this point, the load is no longer protected against interruptions and disturbances of the
mains.
5. Switch output and input switches to the Off position.
6. The UPS is now switched Off, all LEDs are Off and the load is supplied directly from the mains.
22
4.7 Return from Maintenance Bypass Procedure
1. Ensure all switches and circuit breakers upstream of the UPS are closed.
2. Switch both input switches to the On position.
3. Wait at least 30 seconds until the output voltage has stabilized (the yellow LED is lit).
4. Switch the Maintenance switch from BYPASS to UPS and replace the cover. The load is now
supplied via internal bypass.
5. Press the Menu button, select Control and press OK.
6. Select UPS ON/OFF and press OK.
The LCD displays UPS to ON.
7. Press OK to switch On the inverter.
4.8 Functional Test
NOTE
Supply to the load is not guaranteed during this test. The test should not be carried out if a
critical load is connected to the UPS.
The Liebert® GXT3-10000T230’s controls permit testing the UPS to ensure that the load will be
supplied in the event of a mains failure.
Before beginning, ensure that the batteries are fully charged.
Simulate a mains failure by interrupting the mains supply to the UPS. You can do this by switching
Off the input power circuit breaker on the rear panel of the UPS. If the mains supply to the Liebert
GXT3-10000T230
interrupt the mains supply and simulate a power failure.
™
is protected by an external circuit breaker, opening that circuit breaker will
Operation
The Liebert GXT3-10000T230 is operating properly and the batteries are charged if:
• An audible signal is heard at four-second intervals
• The UPS On LED indicator turns Off
When the interval between the audible signals decreases to 10 seconds, the UPS has battery reserve
energy to supply the load for a maximum of two more minutes. After two minutes, the Liebert
GXT3-10000T230 will automatically shut down.
If the batteries do not supply the load during the simulation, refer to 7.0 - Troubleshooting. To end
the simulated mains failure, restore the input power supply to the UPS. The UPS is now ready for
operation.
NOTE
The batteries must be recharged before the complete emergency supply period is again
available.
4.9 Remote Emergency Power Off
The UPS is equipped with an Emergency Power Off circuit. A factory-installed jumper allows the UPS
to operate without an external shutoff switch.
If a Remote Emergency Power Off switch is required, a switch with normally closed contacts must be
used.
Connect the switch contacts to the UPS by removing the factory-installed jumper as shown in
Figure 15.
23
Figure 15 REPO connections
4.10 Self-Tests
4.10.1 Lamp Test
NOTE
This test involves putting the Liebert
protected against any mains disturbance or interruptions while the UPS is in bypass mode.
1. With the Liebert GXT3-10000T230 connected to the mains, press the Menu button, select
Control and press OK.
Select UPS ON/OFF and press OK.
The LCD will show To BYPASS.
2. Press OK to switch the inverter to Bypass mode.
A system confirmation beep will sound.
Operation
®
GXT3-10000T230™ into bypass mode. The load is not
4.10.2 Battery Test
NOTE
During the test a beep will sound as though the device is operating in battery mode.
1. Press the Menu button.
2. Select Control and press OK.
3. Select BATT TEST and press OK.
A system confirmation beep will sound and the load will be supplied by the battery.
If the test is successful, the BATT LED will turn off, and the UPS will return to Line mode. If the UPS
circuitry detects a battery malfunction, the system will display an alarm (see 4.2.1 - Controls and
Messages)
See Table 8 for battery test report messages:
Table 8 Battery test report messages
Menu entry
Battery test report
Display
In Progress
Test OK!
Test fail
24
5.0 MAINTENANCE
5.1 Testing, Replacing and Disposing of Batteries
The Liebert® GXT3™ is designed to allow the user to replace the internal battery pack safely. Users
should use the internal battery pack part numbers in Table 9 for Liebert GXT3 UPS and External
Battery Cabinets.
Refer to for internal battery pack part numbers for Liebert GXT3 UPS and Liebert External Battery
Cabinets:
Table 9 Replacement battery pack
Unit Model Number
Liebert UPS: GXT3-10000T230 GXT3-240RTBKIT 2
Liebert External Battery Cabinet:
GXT3-240TBATTCE
Read all safety cautions before proceeding. Contact your local dealer or Emerson representative to
obtain the part number and pricing of the appropriate replacement battery pack.
Disposal of the UPS and batteries should be carried out by a certified disposal company. Observe all
local regulations and laws. Exhausted accumulator batteries are classified as harmful toxic waste
and, as such, the law demands that they be disposed of by an authorized recycling centre.
Replacement Internal Battery
Pack Model Number
GXT3-240RTBKIT 2
Maintenance
Quantity
Required
The typical battery life cycle is three to five years, at an ambient temperature of 77°F (25°C), but is
also dependent on the frequency and duration of mains failures.
The battery test (see 4.10.2 - Battery Test) should be run periodically (every 6 to 12 months) to
ascertain the general condition of the batteries and to ensure maximum run time.
25
5.2 Easy Battery Replacement
DC connectors
Open the front panel as shown below. Ensure that a certified service engineer is present to replace
the batteries.
1. Open the battery tray DC connectors as shown.
2. Remove the battery trays from the cabinet.
3. Replace the old batteries with a new set. Replacement batteries must be the same type installed
at the factory.
4. Reconnect the battery cables.
Figure 16 Removing front panel and unlocking battery trays
Maintenance
Figure 17 Disconnecting battery tray and battery packs
26
5.3 Storage
Maintenance
For extended storage at ambient temperatures cooler that 25°C (77°F), the batteries should be
charged for five hours once every four months. At higher storage temperatures. Emerson
recommends charging batteries for five hours every two months.
After five hours, disconnect from the mains supply or switch Off the input miniature circuit breaker of
the UPS. Then remove the UPS connections in the opposite sequence to that described in 3.0 -
Installation.
Record the battery charging date in the vicinity of the UPS, for example, on its packaging.
5.4 Cleaning
1. Do not clean the UPS with scouring powder or solutions that may dissolve plastic.
2. Do not allow liquid to get inside the UPS.
3. Make sure that the air vents on the UPS are not obstructed. Remove dust from the air vents with
a vacuum cleaner.
4. Clean the outside of the UPS by wiping the housing with a dry or slightly damp cloth.
®
27
6.0 COMMUNICATION
!
1234
Low Battery
Warning
On-Battery
Warning
Any Mode
Shutdown
Battery Mode
Shutdown
6.1 Communication Interface Port
The Liebert® GXT3™ UPS has a terminal block on the rear of the UPS unit. Several signals are
provided on this port and are assigned as follows.
6.2 Terminal Block
The terminal block includes eight pins in four sets, as shown in Figure 18.
Figure 18 Terminal block pin layout
Communication
6.2.1 Any Mode Shutdown
The purpose of Any Mode Shutdown is to shut down the UPS output by turning Off the rectifier,
inverter and static switch so that there is no power to the loads.
Any Mode Shutdown can be operated locally or remotely:
• Local Any Mode Shutdown can be performed by shorting the pins in Set 3.
• Remote Any Mode Shutdown can be performed using a switch connected to the pins in Set 3 and
mounted at a remote location.
Activation of the Any Mode Shutdown will be logged as an event in the event history log.
NOTE
Remote Power Off will be performed either by NO or NC contact of Any Mode Shutdown.
The current limited source (+12VDC, 50mA) will be available from UPS.
The connection to UPS for remote connection will be via terminal block connector.
Any Mode Shutdown wiring must conform to all national, regional and local wiring codes and
laws.
WARNING
When the Auto-enable output option is selected and the UPS output is disabled using the pins
in Set 3, the Liebert GXT3’s output can turn On automatically and without warning if the
connection to the pins in Set 3 is changed.
28
6.2.2 Battery Mode Shutdown
Battery Mode Shutdown permits shutting down the UPS by turning Off the rectifier, inverter and
static switch so that there is no power to the load when the UPS is On Battery. The auxiliary power
for the UPS will still be active.
Battery Mode Shutdown can be performed locally or remotely:
• Local Battery Mode shutdown can be performed by shorting the pins in Set 4.
• Remote Battery Mode Shutdown can be performed using a switch connected to the pins in Set 4
and mounted at remote location.
Activation of the Battery Mode Shutdown will be logged as an event in the event history log.
NOTE
Remote Power Off will be performed by NO contact.
The current limited source (+12VDC, 50mA) will be available from UPS.
The connection to the Liebert
connector.
Battery Mode Shutdown wiring must conform to all national, regional and local wiring codes
and laws.
This signal must last for 1.5 seconds or longer.
A battery shutdown signal will not cause an immediate shutdown. It will start a 2-minute
shutdown timer. This timer cannot be stopped once triggered. If the utility power returns
during this countdown, the Liebert GXT3 will still shut down and must remain shut down for
10 seconds. Whether the UPS turns back On when the power is restored depends on the
auto-restart setting.
Communication
®
GXT3™ for remote connection will be via terminal block
6.2.3 On Battery
On Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power
from the battery this dry contact will be closed.
6.2.4 Low Battery
Low Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power
from the battery and has reached the Low Battery Warning time selected in the configuration
program, this dry contact will be closed.
NOTE
The rated values for the dry contacts are:
• Rated Voltage: 30V (AC or DC)
• Rated Current: 300mA
6.3 Liebert IntelliSlot® Communication Cards
The Liebert IntelliSlot port accepts three optional cards:
• Liebert IntelliSlot SNMP Card
• Liebert IntelliSlot Relay Card
• Liebert IntelliSlot 485 Card.
The Liebert IntelliSlot SNMP Card provides SNMP monitoring and control of the UPS across the
network.
The Liebert IntelliSlot Relay Card provides dry contact relay outputs for custom-wired applications
and delivers support for built-in shutdown for AS/400 systems.
The Liebert IntelliSlot 485 Card is used to connect the UPS and a BMS.
Follow instructions provided with the Liebert IntelliSlot card to configure Liebert MultiLink
UPS or any additional ancillary product for the Liebert GXT3. These instructions are available at
multilink.liebert.com
®
, the
29
Communication
!
!
12
Normally Closed switch system
(fail-safe)
UPS ships with REPO jumper
installed allowing the UPS
to operate
Opening the REPO connection will disable the UPS.
Manual restart using the front panel is required after
the REPO connection is closed again.
12
6.3.1 Liebert® MultiLink
Liebert MultiLink constantly monitors the UPS and can shut down your computer or server in the
event of an extended power failure.
Liebert MultiLink can also be configured for use without the USB cable when the Liebert IntelliSlot
SNMP/Web card is installed in the UPS. Additionally, Liebert MultiLink can be configured to
coordinate shutdown across the network with other computers running Liebert MultiLink when you
purchase a Liebert MultiLink License Kit. For more information about the Liebert IntelliSlot
SNMP/Web Card and Liebert MultiLink License Kits, visit our Web site (www.liebert.com) or
contact your local dealer or Emerson representative.
Several option cards are available for use in the Liebert IntelliSlot port of the Liebert GXT3
Liebert IntelliSlot SNMP/Web Card provides SNMP and Web-based monitoring and control of the
UPS across the network.
The Liebert IntelliSlot MultiPort 4 Card allows installing Liebert MultiLink software on four
computers and coordinate shutdown in the event of a power failure.
The Liebert IntelliSlot Relay Card provides dry contact relay outputs for custom wired applications
and delivers support for built-in shutdown for AS/400 systems.
®
CAUTION
To maintain safety (SELV) barriers and for electromagnetic compatibility, signal cables
should be shielded and run separate from all other power cables, where applicable.
6.4 Remote Emergency Power Off
™
. The
®
The UPS is equipped with a Remote Emergency Power Off (REPO) connector.
The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS
input feeder breaker to remove all sources of power to the UPS and connected equipment to comply
with national and local wiring codes and regulations.
Figure 19 REPO switch connection diagram
CAUTION
To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should
be shielded and run separately from power cables.
30
7.0 TROUBLESHOOTING
If any technical problems should occur, check the following before contacting Emerson® technical
support:
1. Is the mains voltage present at the UPS input?
2. Has the input fuse blown or have the circuit breakers tripped?
3. Has the UPS startup procedure been followed correctly?
When contacting Emerson technical support, have the following information to hand:
• Device model number
• Serial number (from the nameplate)
• Exact description of the problem (what loads are being operated, does the problem occur regularly
or sporadically, etc.)
For descriptions of the indicators mentioned in the following table, see ‘Controls and Messages’.
Table 10 Troubleshooting - errors and corrective action
Problem Possible cause Solution
No display
No alarm
(UPS switched Off)
UPS on LED does not light up,
alarm beeps sound at intervals
UPS on LED does not
illuminate when mains voltage
present, audible alarm active at
intervals
FAULT LED illuminates, alarm
sounding constantly
Autonomy less than specified
‘OVERLOAD’ message
displayed
No communication between
UPS and PC
Troubleshooting
Mains switched Off Switch On main breaker
No mains voltage present Have mains inspected by a qualified technician
Input fuse blown or input
circuit breaker tripped
No mains voltage present UPS operation control panel
Input fuse defective or input
circuit breaker tripped
UPS error Contact technical support
Overheating Decrease ambient temperature
The fuse switch of the battery
extension(s) is ‘OPEN’.
Batteries are not fully
charged
Batteries are defective Contact technical support
Charging device is defective Contact technical support
Overload at UPS output Reduce load to the permissible value
Wrong serial connection
cable
Interface on the PC is being
used by another process or is
defective
Interference on the data
cable
Replace with fuse of same type or switch On
circuit breaker. If the problem persists, contact
technical support.
Replace with fuse of same type or switch On
circuit breaker. If the problem persists, contact
technical support
Contact technical support.
Charge batteries (see ‘Batteries’) and test
backup time. If the problem persists, contact
technical support.
Check whether the correct cable has been
used (standard modem/null modem cables are
not permissible)
Check whether other software/service is
accessing the interface on the PC; try selecting
a different serial interface
Lay cable differently/Reinstall cabling
31
8.0 SPECIFICATIONS
Table 11 UPS specifications
Specification Value
UPS Part Number GXT3-10000T230
Nominal input voltage, VAC
Input phases, VAC Single phase or three phase, automatic detection
Input voltage
Nominal frequency, Hz 50/60 Auto selection
Frequency tolerance
Maximum Input Power (Nominal Input Voltage, R Full Load)
Float (kVA)
Recharge (kVA)
Power factor (at nominal V, with R full load)
Input current distortion (with R full load) THDi
Inrush current (A) (typical) 67.5
Battery Charger
Battery nominal voltage, VDC 240
Battery charger input voltage range, VDC 100-276
Output voltage, V Multi-stage charging method
Charging time to 90% capacity in inverter mode, hr. 3
Charger output current (A
Inverter
Nominal power rating, kVA 10
Nominal active power rating, kW 9
Power factor 0.9
Overload - Inverter Mode
for 1 minute
for 10 seconds
for 1 second
At least 5 cycles
Overload - Bypass Mode
20- seconds
2 seconds or breaker capacity
Overload - Battery Mode
for 30-60 seconds
At least 5 cycles
Short-circuit current for 5 cycles, typical 160A
Output voltage rating, VAC 220, 230, 240
Output frequency, Hz 50/60, auto selection
Voltage regulation over input voltage and battery
voltage range with load between 0% and 100% of rating
Output frequency stability with mains synchronism (%) ±3.5 Hz
Stability with internal quartz oscillator 0.1 Hz
Frequency Variation Rate < 1 Hz/sec
Output Voltage Distortion THD-V
Load peak factor without derating
1
2
3
aver) (Amps) 2.8A
DC
Specifications
230VAC Single Phase (L,N,G)
230/400 Three Phase (L1,L2,L3,N,G)
176-280V for 1x1
304-485V for 3x1
Output frequency equals input frequency. When the input
is nominal 50 or 60Hz ±3.5Hz. Beyond ±3.5Hz range,
inverter free runs at nominal frequency.
9900VA for 1x1; 10100VA for 3x1
10460 VA for 1x1; 10900 VA for 3x1
Single Phase Input: not less than 0.99
Three Phase Input: not less than 0.95
Single Phase Input: < 5%
Three Phase Input: < 31%
105 - 130%
131 - 150%
151 - 200%
> 200%
130 - 150%
> 150%
105 - 125%
> 125%
±2%
Full Resistive load < 3%
Full RCD load < 5%
≤ 3 lpk/lrms
32
Specifications
Table 11 UPS specifications (continued)
Specification Value
Static Switch
Nominal frequency 50/60 Hz auto selection
Frequency tolerance ±3.5 Hz
Voltage tolerance 100V - 280V
Out-of-phase switching time (ms) in case of inverter
fault and bypass is out of tolerance
Overload
Overload > 100% Audible alarm
In-phase switching time - direct/conditioned (ms)
4
Condition/direct Zero break
105% to 130% 1 minute
131% to 150% 10 seconds
151% to 200% 1 second
>200% (impact load) At least 5 cycles
Maximum noise level at 1 meter front-side normal
mode and battery mode
Degree of protection IP20
Physical Characteristics
Dimensions, W x D x H, mm (in) 300 x 675 x 800 (11.8 x 26.6 x 31.5)
Color Black
Weight with integrated batteries, kg (lb) Unit Only: 100 (220.5); Unit in Packaging: 120 (264.6)
Battery
Optimum battery temperature, °C (°F) 15 - 25 (59-77)
Power output 8.5kW
Recommended number of cells 120
End of discharge 200VDC
Battery type HR 1234W F2 12V / 8.5Ah
Battery number 20
Discharging time 5 minutes
Auto battery missing detection Yes
External Battery Cabinet 1Set / 2Set
Battery type HR 1234W F2 12V / 8.5Ah
Battery number, pcs. 40 / 80
Dimensions, W x D x H, mm (in) 300 x 675 x 800 (11.8 x 26.6 x 31.5)
Color Black
Weight with integrated batteries, kg (lb) 162 (357)
Performance EN 62040-3
Dynamic characteristics VFI - S S - 1 1 1
Step load response —
Load 0% to 100% to 0% ±5% maximum, returns to static regulation within 200 ms.
Load 20% to 100% to 20% ±3% maximum, returns to static regulation within 200 ms.
Startup Operation
Input AC < 100VAC or greater than 280VAC UPS will not start
Input >176 or less than 276 UPS start enabled
Load 0% to 100% to 0% ±5% maximum, returns to static regulation within 200 ms.
1. Maximum input power (normal V, R full load)
float (kVA) = [Pout (KW) / efficiency] / input_power_factor
Example for the 10kVA: float (kVA) = (7,0 / 0,91) / 0,95 = 8100VA
2. Recharge (kVA) = [(Pout (KW) / efficiency) + Pbattchargerinput] / input_power_factor
Example for the 10kVA: Pbattchargerinput = (2.5*268) / efficiency = (2.5*268) / 0,9 = 744W recharge (kVA) =
[(7,0 (KW) / 0,91) + 744] / 0,95 = 8880VA
3. THDi measure method is applied to EN61000-3-2, 1995
4. In-phase switching time direct / conditioned means time line (bypass) transferring to inverter
5. The expected battery life is defined at 20°C (68°F). For every increment of 10°C, above 20°C, the expected life is halved
No transfer
Zero break
≤ 50dBA
33
Specifications
Table 12 Environmental data
Environmental Parameter
Operating Temperature, °C (°F) 0 to 40 (32 to 104) refer to Table 14 - Operating temperature parameters
Storage Temperature, °C (°F) 15 to 50 (5 to 122)
Relative Humidity 0-95% non-condensing
Operating Elevation Up to 1000m (3281 ft) at 30°C (86°F) without derating
Audible Noise
Value
<55 dBA, at 1 meter (39") from the rear; <50 dBA, at 1 meter (39") from the
front or sides
Table 13 Agency/safetycompliance
Safety IEC/EN/AS 62040-1:2008, GS mark
EMI/EMC/C-Tick EMC IEC/EN/AS 62040-2 2nd Ed (Cat 2 – Table 6)
ESD IEC/EN EN61000-4-2, Level 4, Criteria A
Radiated Susceptibility IEC/EN EN61000-4-3, Level 3, Criteria A
Electrical Fast Transient IEC/EN EN61000-4-4, Level 4, Criteria A
Surge Immunity IEC/EN EN61000-4-5, Level 3, Criteria A
Conducted RFI IEC/EN 61000-4-6
Transportation ISTA Procedure 1A
Table 14 Operating temperature parameters
Ambient Temperature, °C (°F)
10000T230 0.9pf 0.8pf
pf @30°C ±3°C
(pf @ 86°F ±5.4°F)
pf @40°C ±3°C
(pf @ 104°F ±5.4°F)
Table 15 Typical battery run times, minutes at 25°C (77°F), 100% resistive load
Number of Batteries,
Battery Cabinets
Internal Battery 78 38 22 15 11 8 6 5 4 3
Internal Battery
+ 1 External Battery Cabinet
Internal Battery
+ 2 External Battery Cabinets
Approximate discharge times are at 77°F (25°C) with a 100% resistive load.
10 20 30 40 5 60% 70 80 90 100
185 125 81 53 46 39 32 26 22 18
313 161 136 106 82 69 52 48 43 38
Load %
34
NOTES
Specifications
35
Specifications
36
Ensuring The High Availability
Of Mission-Critical Data And Applications.
Emerson Network Power, a business of Emerson (NYSE:EMR),
is the global leader in enabling Business-Critical Continuity
™
from grid to chip for telecommunication networks, data centers,
health care and industrial facilities. Emerson Network Power
provides innovative solutions and expertise in areas including
AC and DC power and precision cooling systems, embedded
computing and power, integrated racks and enclosures,
power switching and controls, infrastructure management,
and connectivity. All solutions are supported globally by local
Emerson Network Power service technicians. Liebert AC power,
precision cooling and monitoring products and services
from Emerson Network Power deliver Efficiency Without
Compromise™ by helping customers optimize their data center
infrastructure to reduce costs and deliver high availability.
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2010 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Lieber t is a registered t rademark of Lieber t Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
SL-23442_REV3_05-12
Technical Support / Service
Web Site
www.liebert.com
Monitoring
liebert.monitoring@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572
Emerson Network Power.
The global leader in enabling Business-Critical Continuity
AC Power
Connectivity
DC Power
Emerson, Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks of Emerson Electric Co. or one of its affiliated companies.
©2010 Emerson Electric Co.
Embedded Computing
Embedded Power
Infrastructure Management & Monitoring
™
Outside Plant
Power Switching & Controls
Precision Cooling
EmersonNetworkPower.com
Racks & Integrated Cabinets
Services
Surge Protection
Loading...