Liebert GXT3-10000T220 User Manual

AC Power
For Business-Critical Continuity™

Liebert® GXT3-10000T220

User Manual, 10kVA, 50/60 Hz, 120/208/220V

™

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.0 INTRODUCTION AND SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.1 Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0 UNPACKING THE UPS AND SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Required Setup Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5 Access to Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.6 Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.7 Inventory List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3.1 Electrical preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Suggested Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 External Protection and Isolating Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.4 External Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.5 Connecting Utility and Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.6 Terminal Blocks for UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.6.1 Input and Output Connection Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.7 Connecting Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.8 External Battery Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.1 Controls and Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.2 Battery Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.3 Warning Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.4 Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3 Initial UPS Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4 UPS Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5 Maintenance Bypass Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.6 Return from Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.7 Maintenance Breaker, Off Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.8 Self-Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.8.1 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.8.2 Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

i

5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

5.1 Test, Replacement and Disposal of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.0 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1 Communication Interface Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2 Dry Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.2.3 On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.2.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3 Liebert IntelliSlot® Communication Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.1 Liebert® MultiLink®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.4 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

8.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

9.0 PRODUCT WARRANTY REGISTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

FIGURES

Figure 1 Liebert GXT3-10000T220 control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 2 Liebert

Figure 3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 4 Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 5 Single source input supply—input and output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 6 Dual source input supply—input and output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 7 Hardwire terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 8 Liebert GXT3-10000T220 with External Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 9 System block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 10 Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 11 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 12 Dry contact pin layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

®

GXT3-10000T220™ front and rear views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TABLES

Table 1 Overview of UPS devices and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 2 Connection data * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 3 Displayed text—system block and main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 4 Battery setup parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 5 Warning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 6 Fault indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table 7 Replacement battery pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 8 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 9 Liebert

Table 10 Battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 11 Typical battery run times for the Liebert

®

GXT3™ specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

®

GXT3-10000T230™. . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ii

IMPORTANT SAFETY INSTRUCTIONS

!

SAVE THESE INSTRUCTIONS

This manual contains important safety instructions. Read all safety and operating instructions before
operating the uninterruptible power system (UPS). Adhere to all warnings on the unit and in this
manual. Follow all operating and user instructions. This equipment must be operated only by
individuals who are properly trained and qualified.

This product is designed for commercial/industrial use only. It is not intended for use with life support
and other designated “critical” devices. Maximum load must not exceed that shown on the UPS rating
label. The UPS is designed for data processing equipment. If uncertain, consult your dealer or local
Emerson Network Power representative.

This UPS is designed for use on a properly earthed (grounded), 208 or 220 VAC, 50Hz or 60Hz supply,
for installation by qualified personnel. A qualified electrician must review and approve customer­supplied wiring, circuit breakers and intended loads and verify correct input, output and earth
connections to ensure compliance with technical standards and local electrical codes of practice.
Installation instructions and warning notices only for use by properly trained and qualified personnel
are located after the UPS operator instructions in this manual.

Install the UPS in a clean environment, free from moisture, flammable liquids, gases and corrosive
substances.

This UPS contains no user-serviceable parts except the internal battery pack. The UPS On/Off
push buttons do not electrically isolate internal parts. Under no circumstances attempt to gain access
internally due to the risk of electric shock or burn.

Do not continue to use the UPS if the front panel indications are not in accordance with these
operating instructions or the UPS performance alters in use. Refer all faults to your dealer.

Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and
the required precautions. Keep unauthorized personnel away from the batteries. Proper disposal of
batteries is required. Refer to your local laws and regulations for disposal requirements.

Never block or insert any object into the ventilation holes or other openings.

DO NOT CONNECT equipment that could overload the UPS or demand DC current from the UPS,
for example: electric drills, vacuum cleaners, laser printers, hair dryers or any appliance using
halfwave rectification.

WARNING

The battery can present a risk of electrical shock and high short circuit current. The following
precautions should be observed before replacing the battery pack:

• Wear rubber gloves and boots

• Remove rings, watches and other metal objects.

• Use tools with insulated handles.

• Do not lay tools or other metal objects on the batteries.

• If the battery kit is damaged in any way or shows signs of leakage, contact your local Emer­son representative immediately.

• Do not dispose of batteries in a fire. The batteries may explode.

• Handle, transport and recycle batteries in accordance with local regulations.

• Even when all switches and interrupters are open, hazardous voltages are present within
the UPS; any operation that requires protective panels to be opened or removed may be car­ried out by Emerson-authorized technical personnel only.

1

!

WARNING

!

Although the Liebert® GXT3™ has been designed and manufactured to ensure safety,
improper use can result in electrical shock or fire. To ensure safety, observe the following
precautions:

• Turn Off and isolate the Liebert GXT3 before cleaning it. Use only a soft cloth; never use
liquid or aerosol cleaners.

• Never block or insert any objects into the ventilation holes or other openings of the UPS.

• Do not place the Liebert GXT3 power cord where it might be damaged.

CAUTION

• When installed in EU countries, the Liebert® GXT3-10000T220™ is not intended to operate
with isolated neutral (IT systems). Neutral connector must be present and connected to the
UPS.

• Even with all buttons OFF (see 4.2 - Control Panel) the device (UPS) is not isolated from
the utility. To isolate completely from the utility, the power cables must be disconnected.

• In case of interruption of the utility voltage, the integrated battery maintains the power
supply to the user equipment.

• Lay all cables so that nobody can stand on them or trip over them. When connecting the
UPS to the power supply, follow the instructions in 3.0 - Installation.

• In emergencies (e.g., damaged case, controls or power cables, penetration of liquids or for­eign matter), switch off the device and contact the appropriate customer service representa­tive.

• Do not connect equipment that will overload the UPS (e.g., laser printers or vacuum clean­ers) or demand DC-current (e.g., half-wave rectifiers).

• When cleaning the unit, follow the instructions in 5.0 - Maintenance.

• The sum of the leakage currents (protective conductor current) of the UPS and the con­nected devices exceeds 3.5 mA for all ratings of the UPS. Ground (earth) connection is
essential before connecting supply.

• Data transmission lines should not be connected or disconnected during a thunderstorm.

• Emergency Power Off (EPO) input is on the rear of the unit (see 6.4 - Remote Emergency
Power Off and 3.6 - Terminal Blocks for UPS). When this connection is open, the logic
circuit will immediately shut down the UPS output.

• When installed in EU countries, an Emergency Switching Device (E.S.D.) must be fitted
downstream of the UPS for the wiring installation safety to comply with the European Har­monized Document HD384-4-46 S1.

• Maintenance bypass breaker is for the use of service personnel only. The breaker is on the
rear of the unit. To operate the breaker, the captive screw must be loosened and the guard
must be lifted out of position.

2

Leakage Current

!

WARNING

Connect the ground (earth) safety conductor before connecting any other cables.

ELECTROMAGNETIC COMPATIBILITY—The Liebert® GXT3™ complies with the limits for a
Class A Digital Device, Pursuant to Part 15 of FCC rules. Operation is subject to the following
conditions:

• This device may not cause harmful interference

• This device must accept any interference received, including interference that may cause
undesired operation. Operating this device in a residential area is likely to cause harmful
interference that users must correct at their own expense.

The Liebert GXT3 series complies with the requirements of EMC Directive 2004/108/EC and the
published technical standards. Continued compliance requires installation in accordance with these
instructions and use of accessories approved by Emerson.

NOTICE

Operating the Liebert GXT3 in residential areas may cause radio interference that the user
must to correct at his own expense.

Information for the Protection of the Environment

UPS SERVICING—This UPS makes use of components dangerous for the environment (electronic
cards, electronic components). The components removed must be taken to specialized collection and
disposal centers.

3

1.0 INTRODUCTION AND SYSTEM DESCRIPTION

!

Congratulations on your choice of the Liebert® GXT3™-10000T220 UPS. It provides conditioned power
to microcomputers and other sensitive electronic equipment.

When generated, AC power is clean and stable. However, during transmission and distribution it is
subject to voltage sags, spikes and complete power failure that may interrupt computer operations,
cause data loss and damage equipment. The Liebert GXT3-10000T220 protects equipment from these
disturbances.

The Liebert GXT3-10000T220 is an on-line UPS. An on-line UPS continuously conditions and
regulates its output voltage whether utility power is present or not. It supplies connected equipment
with clean sinewave power. Sensitive electronic equipment operates best from sinewave power.

The liquid crystal display is used for controlling operation of the UPS, as well as monitoring its
status, condition, alarm status and history. For ease of use, the Liebert GXT3-10000T220 features a
light-emitting diode (LED) display to indicate operational status. It also provides self-diagnostic tests,
a combination On/Alarm Silence/Battery Test button, a Standby button, user configurable program
and two levels of alarms when the unit is operating on battery.

The Liebert GXT3-10000T220 has an interface port for communication between the UPS and a
network server or other computer system. This port provides detailed operating information including
voltages, currents and alarm status to the host system when used in conjunction with Liebert’s
MultiLink

®

software. Liebert MultiLink software may also control UPS operation remotely.

Introduction and System Description

CAUTION

This UPS may be operated only by properly trained and qualified personnel.

Figure 1 Liebert GXT3-10000T220 control panel

4

1.1 Device Overview

Control Panel

Liquid Crystal
Display

Push Button
Controls

Ventilation
Louvers

Bypass
Circuit
Breaker

Hardwire Input
and Output
Connectors
(Protective
Cover Shown)

Liebert IntelliSlot

®

Communication
Card slot

Dry Contacts

Input
Circuit
Breaker

REPO

Maintenance
Bypass Breaker
(cover removed
for clarity)

Output
Circuit
Breaker

External
Battery
Connector

USB Port

External
Battery
Connector

The following table provides an overview of the various versions of the device:

Table 1 Overview of UPS devices and batteries

Type Model # Nominal power

UPS with Integrated Battery Liebert

Battery Cabinet Liebert GXT3-240TBATTCE

GXT3-10000T220

®

™

10000VA/90000W

™

Introduction and System Description

—

Figure 2 Liebert

®

GXT3-10000T220™ front and rear views

5

2.0 UNPACKING THE UPS AND SITE PREPARATION

!

Unlock

Plywood
Case

Ramp

Packing Cushion
(EPE)

Ramp in slot
on shipping pall et

GXT3 T220
UPS

2.1 Inspection

Upon receiving your Liebert® GXT3-10000T220™, examine the packaging for any signs of
mishandling or damage. While removing shipping materials, inspect the UPS for damage. If any
damage is noted, notify your local Liebert representative and your carrier.

2.2 Required Setup Equipment

The following tools are required to set up your Liebert GXT3-10000T220:

•pallet jack

• utility knife or scissors

• screwdrivers—Phillips and straight blade

2.3 Unpacking

Exercise care when removing the packaging to avoid damaging the UPS. Check all packaging to
ensure that no items are discarded. Remove the packaging following the sequence in Figure 3.

WARNING

The UPS is heavy and will roll when on an incline. When removing the unit from its shipping
pallet, use at least two persons.

Unpacking the UPS and Site Preparation

1. Using a pallet jack, move the Liebert GXT3-10000T220 near its installation site.

2. Unlock all the snaps securing the shipping case to the shipping pallet.

3. Lift the shipping case off the UPS.

4. Remove the EPE packing cushions from around the Liebert GXT3-10000T220.

5. Remove the ramp from the front and slip into the slot on the front of the shipping pallet.

6. Roll the UPS off the shipping pallet.

Figure 3 Unpacking

Storage

If the UPS will be stored, it must be placed indoors in a clean, dry area. Protect all the equipment,
including its batteries, from extreme temperatures, high humidity, spills and other damaging
conditions. Refer to Table 9 for permissible environmental conditions for storage.

Handling

The equipment must be kept upright at all times and handled with care. It may be damaged if
dropped or subjected to severe impact.

6