XL-DK225 Micro Component System consisting of
XL-DK225 (main unit) and CP-DK225 (speaker system).
• In the interests of user-safety (Required by safety regulations in
some countries) the set should be restored to its original condition
and only parts identical to those specified be used.
XL-DK225
CONTENTS
PRECAUTIONS FOR USING LEAD-FREE SOLDER
CHAPTER 1. GENERAL DESCRIPTION
[1] Important Service Safety Precaution ........... 1-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
!
CHAPTER 5. CIRCUIT DESCRIPTION
[1] Waveforms Of Servo Circuit ........................ 5-1
[2] IC Voltage .................................................... 5-3
CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS
LAYOUT
[1] Notes On Schematic Diagram ..................... 6-1
[2] Types Of Transistor And LED ...................... 6-1
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
XL-DK225
AudioXL-MP150Service ManualXLMP150MarketE
PRECAUTIONS FOR USING LEAD-FREE SOLDER
1. Employing lead-free solder
"MAIN, POWER, SPEAKER, TRANSIT iPOD, DISPLAY, HEADPHONE, RE-FLASH, VOLUME LED, iPOD,
CD MP3 PWB" of this model employs lead-free solder.
The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical
character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with
conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, were
commend you to use a dedicated soldring bit, if you are not familiar with how to obtain lead-free wire solder or
soldering bit, contact our service station or service branch in your area.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead
solder by 40 C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the
PWB for extended period of time. However, since the land may be peeled off or the maximum heat-resistance
temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady
soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on
and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit
after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Ref No.
PWB-A
PWB-B
PWB-C
PWB-D92LPWB6894CDUS
Parts No.
92LPWB6895MANS
92LPWB6894DPLS
92LPWB6894PODS
MAIN (A1), POWER (A2), SPEAKER (A3), TRANSIT iPOD (A4)
DISPLAY (B1), HEADPHONE (B2), RE-FLASH (B3), VOLUME LED (B4)
iPOD
CD MP3
Description
– 2
i
XL-DK225
CHAPTER 1.
GENERAL DESCRIPTION
[1] Important Service Safety Precaution
CAUTION : “These servicing instructions are for use by qualified service personnel only. To reduce
the risk of electric shock do not perform any servicing other than that contained in the operating
instructions unless you are qualified to do so”.
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION: FOR CONTINUED
PROTECTION AGAINST FIRE
HAZARD, REPLACE ONLY WITH
SAME TYPE F801, F802, 3.15A, 125V/
F803, F804 2A, 125V/
F805 1.6A, 125V FUSES.
ATTENTION: POUR ASSURER
UNE LONGUE PROTECTION CONTRE
UN INCENDIE, REMPLACER SEULEMENT
PAR UN FUSIBLE DE
TYPE F801, F802, 3.15A, 125V/
F803, F804 2A, 125V/
F805 1.6A, 125V FUSES.
6 ohms from 100 Hz to 20 kHz, 10% total
harmonic distortion
Headphones: 16 - 50 ohms
(recommended: 32 ohms)
Subwoofer pre-out (audio signal):
200 mV/10 k ohms at 70 Hz
500 mV/47 k ohms
CD player
Typ e5-disc multi-play compact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converterMulti bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
pickup
20 - 20,000 Hz
Tune r
Frequency rangeFM: 87.5 - 108 MHz
AM: 530 - 1,720 kHz
Speaker
Typ e2-way type speaker system
2" (5 cm) tweeter
4-3/4" (12 cm) woofer
Maximum input
power
Rated input power 20 W
Impedance6 ohms
DimensionsWidth: 5-13/16" (148 mm)
Weight4.93 lbs. (2.24 kg)/each
40 W
Height: 10-1/4" (260 mm)
Depth: 6-7/8" (175.5 mm)
1 – 1
1 –3
XL-DK225
[3] Names Of Parts
10
10
Front panel
1. iPod Terminal
2. Disc Trays
3. Timer Indicator
4. Remote Sensor
5. Disc Stop Button
6. Disc or iPod Play or Pause Button
7. Power On/Standby Button
8. CD Button
9. Tuner (Band) Button
10. Video/Auxiliary/iPod Button
11. Headphone Jack
12. Volume Control
13. Disc Number Select Buttons
14. Disc Tray Open/Close Button
123 4567
13 14
9 10 11
8
15
16
12
3
4
5
6
7
1
8
9
2
Display
1. Disc Number Indicators
2. MP3/WMA Folder Indicator
3. MP3/WMA Title Indicators
4. MP3 Indicator
5. WMA Indicator
6. Sleep Indicator
7. Timer Play Indicator
8. MP3/WMA Total Indicator
9. Daily Timer Indicator
10. FM Stereo Mode Indicator
11. FM Stereo Receiving Indicator
12. Memory Indicator
13. Extra Bass Indicator
14. Disc Repeat Play Indicator
15. Disc Pause Indicator
16. Disc Play Indicator
Rear panel
1. Speaker Terminals
2. AC Power Cord
3. FM 75 Ohms Antenna Jack
4. AM Antenna Ground Terminal
5. AM Loop Antenna Terminal
6. Video/Auxiliary (Audio Signal) Input Jacks
7. Video Out Jack
8. Cooling Fan
9. Subwoofer Pre-output Jack
Speaker system
1. Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Wire
1
3
1 – 4
1 – 2
2
4
XL-DK225
Remote control
1
11
13
7
8
12
2
9
14
15
10
1617
20
1918
21 22
23
3
4
5
6
1. Remote Control Transmitter
2. Disc Number Select Buttons
3. Disc Direct Search Buttons
4. Equalizer Mode Select Button
5. Extra Bass/Demo Button
6. Volume Up and Down Buttons
7. Power On/Stand-by Button
8. CD Button
9. Tuner (Band) Button
10. Video/Auxiliary/iPod Button
11. Disc Clear/Dimmer Button
12. Disc Stop Button
13. Memory Button
14. Disc Play or Pause Button
15. iPod Play or Pause Button
16. Tuning Up Button
17. CD Track Up or Fast Forward, Tuner Preset Up,
Time Up Button
18. CD Track Down or Fast Reverse, Tuner Preset Down,
Time Down Button
19. Tuning Down Button
20. Play Mode Button
21. Display Button
22. Folder Button
23. Clock/Timer Button
1 –5
1 – 3
XL-DK225
CHAPTER 2. ADJUSTMENTS
[1] CD Section
1. CD SECTION
• Adjustment
Since this CD system incorporates the following
automatic adjustment functions, readjustment is not
needed when replacing the pickup. Therefore,
different PWBs and pickups can be combined freely.
Each time a disc is changed, these adjustments are
performed automatically. Therefore, playback of
each disc can be performed under optimum
conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the
head amplifier output and the VREF reference
voltage is compensated inside the IC.)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside
the IC so that the loop gain at the gain crossover
frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
2. CD ERROR CODE DESCRIPTION
ErrorExplanation
10*CAM error. Can't detect CAM switch when CAM is moving.
11*When it detect cam operation error during initialize process.
20*TRAY error. Can't detect TRAY switch when TRAY is
moving.
21*When it detect TRAY operation error during initialize
process.
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed
instead of 'ER-CD**'. 'ER-CD**' display will only be
displayed when error had been detected for the 5
times.
th
2 – 1
[2] Test Mode
• Setting the test mode
During stand-by mode, press STOP button while
pressing down the button and button. Then,
3
press the CD button to enter the test mode.
4
4
\
XL-DK225
Step
Step
Step
Step
C DTEST
OPEN/CLOSE operation is using manual.IL isn’t done
/
1
2
3
4
<<>> key input.
Laser ON.
/
<<>> key input.
Focus ON
/
<<>> key input.
CLV Servo ON
/
<<>> key input.
IL isn’t done
Step
Tracking Servo ON
/
5
Hold down << CD >> key for more than 2 sec.
Start Auto Adjustment at current pick-up location.
<<>> key input.
Reading Sub-code and Display
<<STOP>> key input.
STOP and return to Step
<<STOP>> key input.
1
2 – 2
XL-DK225
Note
STOP and return to Step
Everytime << DISPLAY >> key input
a) Focus Balance = FB : XX
b) Focus Gain = FG : XX
c) Tracking Balance = TB : XX
d) Tracking Gain = TG : XX
e) Focus Offset = FOFF : XX
f) Tracking Offset = TOFF : XX
g) RFRP = RFRP : XX
h) Focus Error
(RW Judgement) = RW : XX - XXXX
i) Focus Error
(Other than RW Judgement) = DA : XX - XXXX
<<STOP>> key input.
STOP and return to Step
1
1
Sliding the PICKUP with << >>, << >> button can be set
in STOP mode or play mode.
During at Step , if press << >> for more than 1 sec, it directly
goes to step .
1
5
/
To cancel: Power OFF
2 – 3
XL-DK225
[3] Standard Specification Of Stereo System Error Message Display Contents
Error ContentsDISPLAYNotes
CDCD Changer Mechanism Error. ‘ER-CD**’ (*)10: CAM SW Detection NG during normal operation
11: CAM SW Detection NG during initialize process
20: TRAY SW Detection NG during normal operation
21: TRAY SW Detection NG during initialize process
Focus Not Match/IL Time Over. ‘NO DISC’
TUNERPLL Unlock.
87.50
FMMHz
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**'. 'ER-CD**' will only be
display when error had been detected for the 5
th
times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occurred, the unit will automatically enter to stand-by
mode and Timer indicator will flashing as below.
Example: In case of speaker abnormal
PLL Unlock.
ON
FLASHINGFLASHING
ONONON
TIMER
LED OFFOFF
NONO. 1.1
NO. 2
1
FRAME
OFF
OFFOFFOFFOFF
NO. 2
(REPEAT)
NO. 1 : +B PROTECTION
NO. 2 : Speaker abnormal
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts replacement.
1. Press the POWER ON/STAND-BY button to enter stand-by mode.
2. While pressing down the button and the button, press the button. The Micro Computer version
3
4
number will be displayed as "X5U_10**".
3. Press the button until "WAIT"--> "FINISHED" appears.
4
4. Unplug the AC cord and the unit is ready for transporting.
2 – 4
XL-DK255
CHAPTER 3.
MECHANICAL DESCRIPTION
[1] Removing And Reinstalling The Main Parts
1. CHANGER MECHANISM SECTION
Perform steps 1, 2, 9 and 10 of the disassembly
method to remove the CD changer mechanism.
1.1 How to remove CD Disc (See Fig. 1-4)
1. When CD is at play position (Figure 1), rotate
reduction gear C clock-wise as shown in Figure 2
until disc tray is at stock position, then rotate further
to eject the disc tray so that CD can be removed
from the tray.
Disc Tray
Guide Tray
CD Disc
CD Disc
CD at play position.
Gear up down board
Reduction gear D
UpDown
Figure 3
Mark 1
(DISC 1)
Mark 2
(DISC 2)
Figure 4
Mark 3
(DISC 3)
Mark 4
(DISC 4)
Mark 5
(DISC 5)
CD at stalk position.
Figure 1
Reduction gear C
FrontRear
Figure 2
2. In another case, if CD mechanism is at tray No.1
play position and to remove CD located in tray No.3,
the procedure is as follows:
If the gear up down board is located at tray No.1
position, then rotate gear clock-wise until it is at
stock postiiton. Rotate reduction gear D clockwise
(Figure 3) to move the CD mechanism to tray No.3
position. This is confirmed by checking the gear up
down board position by the marking as indicated on
the main chassis as shown in Figure 4.
3 – 1
[2] Disassembly
XL-DK255
Caution on disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the
wall outlet before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they
need to be removed when disassembling the unit.
After servicing the unit, be sure to rearrange the
leads where they were before disassembling.
4) Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
STEPREMOVALPROCEDUREFIGURE
1Top Cabinet1
2Side Panel
(Left/Right)
3CD Changer unit2
4Rear Panel with2
Speaker PWB
5Front Panel3
6Main PWB3
7Power PWB3
8Speaker PWB 4
9Display PWB5
10USB PW B / SUB PWB5
11Jack PWB5
12Re-Flash PWB6
13CD MP3 PW B7
14CD Mechanism7
1. Screw ............................(A1) X 6
1. Screw ............................(B1) X 8
1. Screw ............................(C1) X 2
2. Hook ..............................(C2) X 2
3. Socket ...........................(C3) X 3
4. Flat Cable ...................... (C4) X 2
1. Screw ............................(D1) X 4
2. Socket ...........................(D2) X 1
3. Flat Cable ...................... (D3) X 1
1. Screw ............................(E1) X 3
2. Flat Cable ...................... (E2) X 2
3. Socket ...........................(E3) X 1
4. Hook .............................. (E4) X 2
1. Screw ............................(F1) X 3
2. Socket ........................... (F2) X 2
1. Screw ............................(G1) X 4
1. Screw ............................(H1) X 2
1. Knob ...............................(J1) X 1
2. Nut..................................(J2) X 1
3. Washer...........................(J3) X 1
4. Screw .............................(J4) X 6
1. Screw ............................(K1) X 2
1. Screw ............................ (L1) X 1
1. Screw ........................... (M1) X 1
1. Screw ............................(N1) X 3
2. Flat Cable ...................... (N2) X 2
3. Socket ...........................(N3) X 1
1. Screw ............................(P1) X 4
2. Screw ............................(P2) X 4
1
8
(A1)x2
3x12mm
(B1)x2
3x10mm
Side Panel
(Right)
(A1)x2
3x12mm
(B1)x2
3x10mm
(C4)x2
(C3)x1
Rear Panel
Speaker PWB
Power PWB
Rear Panel
(C3)x2
(G1)x4
4x6mm
(B1)x2
3x10mm
(D1)x4
3x10mm
(E4)x1
PULL
(F2)x1
Top Cabinet
Figure 1
CD MP3 PWB
Figure 2
(E1)x1
3x6mm
(F1)x1
3x6mm
CD Changer Unit
(C1)x1
3x10mm
(E3)x1
(B1)x2
3x10mm
PULL
Hook
(C2)x1
Front Panel
(D2)x1
Front panel
Side Panel
(Left)
Front Panel
(D3)x1
PULL
(A1)x2
3x12mm
Hook
(C2)x1
PULL
(C1)x1
3x10mm
(E2)x2
Hook
(E4)x1
Note:
After removing the connector for the optical pickup from
the connector, wrap the conductive aluminium foil around
the front end of the connector so as to protect the optical
pickup from electrostatic damage.
3 – 2
Main PWB
Figure 3
(F1)x2
3x10mm
(F2)x1
(E1)x2
3x10mm
XL-DK255
Speaker PWB
Display PWB
(J4)x6
Ø2.6x10mm
SUB PWB
USB PWB
(K1)x2
Ø2.6x10mm
Rear Panel
Figure 4
Jack PWB
(L1)x1
Special
Figure 5
Front Panel
(J2)x1
(J3)x1
(H1)x2
Ø3x10mm
(J1)x1
(P2)x4
Special
CD Mechanism
CD Changer Unit
Figure 8
STEPPROCEDUREFIGURE
1Woofer1. Net Frame Ass’y............ (A1) X 1
2Tweeter1. Screw ............................ (B1) X 2
•Resistor:
To differentiate the units of resistors, such symbol as
K and M are used: the symbol K means 1000 ohm
and the symbol M means 1000 kohm and the
resistor without any symbol is ohm-type resistor.
Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used:
this symbol P means pico-farad and the unit of the
capacitor without such a symbol is microfarad. As to
electrolytic capacitor, the expression “capacitance/
withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board
for this model are subject to change for
improvement without prior notice.
• The indicated voltage in each section is the one
measured by Digital Multimeter between such a
section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the CD section, the CD is stopped.
• Parts marked with “” () are
important for maintaining the safety of the set. Be
sure to replace these parts with specified ones for
maintaining the safety and performance of the set.
[2] Types Of Transistor And LED
FRONT
VIEW
ECB
(S)(G)(D)
(1)(2)(3)
KTA1271 Y
KTA1274 Y
KIA78L05
KTC3199 GR
KTC3203 Y
TOP VIEW
KDS184
B
(3)
(1)
TOP
VIEW
E
KRA102 S
KRC107 S
KRC102 S
KRC104 S
KTA1504 GR
KTC3875 GR
KTA1544 T
KTC3265 Y
FRONT
VIEW
AC AC
10XB60F
S4B05GM
(2)
TOP VIEWTOP VIEW
C
HSS4148
FRONT
VIEW
343VC3F
503BC2E30
1N4004S
DRL204F
MA 111
FRONT
VIEW
123
KIA7805A
6 – 1
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