LG TS-C096EMA0, TS-H096EMA0, TS-C126EMA0, TS-H126EMA0, TS-C096YDA0 Diagram
...
LG
Room Air Conditioner
SERVICE MANUAL
LG
MODELS: TS-C096EMA0
TS-H096EMA0
TS-C126EMA0
TS-H126EMA0
TS-C096YDA0
TS-H096YDA0
TS-C126TDA0
TS-H126TDA0
CAUTION
website http://www.lgservice.com
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name ...............................................................................................................................................3
Safety Precautions..........................................................................................................................................5
Dimensions....................................................................................................................................................10
Symbols Used in this Manual...................................................................................................................10
Indoor Unit................................................................................................................................................10
Outdoor Unit.............................................................................................................................................13
Product Specifications .................................................................................................................................14
Installation .....................................................................................................................................................18
Selection of the Best Location..................................................................................................................18
Piping Length and Elevation.....................................................................................................................18
How to Fix Installation Plate.....................................................................................................................19
Drill a Hole in the Wall..............................................................................................................................19
Drain hose junction...................................................................................................................................19
Flaring work and connection of piping.......................................................................................................20
Flaring work..............................................................................................................................................20
Connection of Piping Indoor.....................................................................................................................20
Connection of the Pipes-Outdoor.............................................................................................................24
Connecting the cable between indoor unit and outdoor unit...................................................................25
Connect the Cable to the Indoor Unit.......................................................................................................25
Connect the Cable to the Outdoor Unit ....................................................................................................26
Checking the drainage and forming the pipings........................................................................................27
Checking the Drainage.............................................................................................................................27
Form the Piping........................................................................................................................................27
AIR PURGING ................................................................................................................................................28
Air purging................................................................................................................................................28
Air purging with vacuum pump.................................................................................................................28
Test Running .................................................................................................................................................30
Operation .......................................................................................................................................................31
Function of Controls.................................................................................................................................31
Display Function ......................................................................................................................................35
Self-diagnosis Function............................................................................................................................35
Remote Control Operations......................................................................................................................36
Disassembly ..................................................................................................................................................37
Indoor Unit................................................................................................................................................37
Schematic Diagram.......................................................................................................................................40
Electric Control Device.............................................................................................................................40
Wiring Diagram.........................................................................................................................................41
Components Location ..............................................................................................................................44
Troubleshooting Guide.................................................................................................................................46
Refrigeration Cycle Diagram ....................................................................................................................46
2-way, 3-way Valve .................................................................................................................................47
Cycle Parts...............................................................................................................................................53
Electronic Parts........................................................................................................................................54
Exploded View...............................................................................................................................................61
Replacement Parts List ................................................................................................................................63
2 Room Air Conditioner
LG Model Name
12 - 345678910
Code Type Code of Model Meaning
1 Producing Center, A~Z L: Chang-won R22 N: India
Refrigerant A: Chang-won R410A Z: Brazil
C: Chang-won R407C D: Indonesia
T: China M: Mexico
K: Turkey R22 V: Vietnam
E: Turkey R410A S: Out Sourcing
H: Thailand
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling only
H: Heat pump
X: C/O + E/Heater
Z: H/P + E/Heater
V: AC Inverter C/O
N: AC Inverter H/P
Q: DC Inverter C/O
W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity
Ex. "09" → 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase
A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz
7 Chassis A~Z Name of Chassis of Unit
Ex. LSP → SP Chassis
8 Look A~Z Look,
Color (Artcool Model)
9 Function A~Z
10 Serial No. 1~9 LG Model De
* ARTCOOL COLOR
velopment Serial No.
Basic A
Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Nano plasma+4Way F
Nano Plasma F+(A/changeove)+A/clean+Low A G
Nano Plasma F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
Nano Plasma F+(A/changeove)+A/clean L
Nano Plasma F+(A/changeove)+A/clean+4way M
Nano Plasma F+(A/changeove)+A/clean+PTC N
Nano Plasma F+(A/changeove)+Autoclean+4way+PTC P
Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Q
Negative ION+A/Clean R
(Nano)Plasma+Negative ION+A/Clean S
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean
T
Nano Plasma F+4Way+(A/changeove)+A/clean+ U
R Mirror
W White
B Blue
D Wood
M Metal
C Cherry
2003
Service Manual 3
2004~
12 - 345678910
Code Type Code of Model Meaning
1 Producing Center, A~Z
L Chang_won R22
A Chang_won R410A
C Chang_won R407C
T China
K Turkey R22
E Turkey R410A
H Thailand
N India
Z Brazil
D Indonesia
X Mexico
V Vietnam
S Out sourcing
Refrigerant
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling only
H: Heat pump
X: C/O + E/Heater
Z: H/P + E/Heater
V: AC Inverter C/O
N: AC Inverter H/P
Q: DC Inverter C/O
W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity
Ex. "09" → 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase
A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V
CHASSIS Look
D
K
L
G
M
N
D
P
Division
Panel Type(Deluxe)
Fighting 'Look'
(LG1)
(LG2)-SEMI PANEL
OEM1
OEM2
Panel Type(Deluxe)
LG3
, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz
7 Chassis A~Z Name of Chassis of Unit
Ex. LSP → SP Chassis
8 Look A~Z Look,
Color (Artcool Model)
9 Function A~Z
10 Serial No. 1~9 LG Model De
* ARTCOOL COLOR
velopment Serial No.
R Mirror
W White
B Blue
D Wood
M Metal
C Cherry
S4/S5
S6
SQ
SR
ST
Basic A
Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Nano plasma+4Way F
NBF F+(A/changeove)+A/clean+Low A G
NBF F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
NBF F+(A/changeove)+A/clean L
NBF F+(A/changeove)+A/clean+4way M
NBF F+(A/changeove)+A/clean+PTC N
NBF F+(A/changeove)+Autoclean+4way+PTC P
NBF F+(A/changeove)+A/clean+4way+Low A+PTC Q
(Nano)Plasma+ION+A/Clean S
4way+(Nano)Plasma F+
Negative ION+Healthy dehumidification
+A/Clean T
Nano Plasma F+4Way+(A/changeove)+A/clean+Oxy generator U
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean+Oxy generator
V
Dry contact W
Wire remocon 8
4 Room Air Conditioner
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
■ Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
■ Installation
Do not use damaged power cords, plugs, or a
loose socket.
• There is risk of fire of electric shock. • There is risk of electric shock.
Install the panel and the cover of control box
securely.
• There is risk of fire of electric shock. • No grounding may cause electric shock.
Always use the power plug and socket with the
ground terminal.
.Do not modify or extend the power cord.
Service Manual 5
Safety Precautions
For re-installation of the installed product,
always contact a dealer or an authorized service center.
• There is risk of fire, electric shock, explosion, or
injury.
Be cautious when unpacking and installing the
product.
• Sharp edges could cause injury. Be especially care-
ful of the case edges and the fins on the condenser
and evaporator.
Do not install, remove, or re-install the unit by
yourself.
• There is risk of fire, electric shock, explosion, or
injury.
For installation, always contact the dealer or
an Authorized service center
•
There is risk of fire, electric shock, explosion, or injury.
Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the
product.
6 Room Air Conditioner
Be sure the installation area does not
deteriorate with age.
• If the base collapses, the air conditioner could fall
with it, causing property damage, product failure,
and personal injury.
■ Operation
Wax
Thinner
Safety Precautions
Do not turn the air-conditioner ON or OFF by
Use a dedicated outlet for this appliance.
plugging or unplugging the power plug.
• There is risk of fire or electrical shock. • There is risk of fire or electrical shock.
Grasp the plug to remove the cord from the
outlet. Do not touch it with wet hands.
• There is risk of fire or electrical shock. • There is risk of fire and electric shock.
Do not place a heater or other appliances near
the power cable.
Do not allow water to run into electrical parts. Do not store or use flammable gas or com-
bustibles near the air conditioner.
• There is risk of fire, failure of the product, or electric
shock.
• There is risk of fire or failure of product.
Service Manual 7
90˚
Safety Precautions
Unplug the unit if strange sounds, odors, or
smoke comes from it.
• There is risk of electric shock or fire. • There is risk of fire, electric shock, or product dam-
Be cautious that water could not enter the
product.
age.
■ Installation
Always check for gas (refrigerant) leakage after
installation or repair of product.
Install the drain hose to ensure that water is
drained away properly.
• Low refrigerant levels may cause failure of product. • A bad connection may cause water leakage.
Keep level even when installing the product. Use two or more people to lift and transport
the air conditioner.
• To avoid vibration or water leakage. • Avoid personal injury.
8 Room Air Conditioner
■ Operation
Wax
Safety Precautions
Use a soft cloth to clean. Do not use harsh
detergents, solvents, etc.
• There is risk of fire, electric shock, or damage to the
plastic parts of the product.
Do not step on or put anyting on the product.
(outdoor units)
Do not touch the metal parts of the product
when removing the air filter. They are very
sharp!
• There is risk of personal injury.
Do not insert hands or other objects through
the air inlet or outlet while the air conditioner
is plugged in.
• There is risk of personal injury and failure of product. • There are sharp and moving parts that could cause
personal injury.
Service Manual 9
Dimensions
Installation plate
D
H
W
Indoor Unit
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
This symbol indicates special notes.
Indoor Unit
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
This symbol indicates special notes.
Dimensions
Symbols Used in this Manual
NOTICE
Model
Dimension
W mm 915
H mm 171
D mm 282
10 Room Air Conditioner
SE Chassis
Dimensions
Installation plate
D
H
W
Model
Dimension
W mm 840
H mm 270
D mm 161
SY Chassis
Service Manual 11
Dimensions
Installation plate
D
H
W
Dimensions
Model
Dimension
W mm 895
H mm 282
D mm 166
ST Chassis
Service Manual 12
MODEL
DIM unit
W mm
H mm
D mm
Dimensions
Service Manual 13
Outdoor Unit
D
W
H
TS-C096EMA0
TS-C096YDA0
575
520
Gas side
(3-way valve)
Liquid side
(2-way valve)
TS-H096EMA0 TS-H096YDA0
0
TS-C126EMA0 TS-C126TDA0
TS-H126EMA0 TS-H126TDA0
770
540
260
245
Models TS-C096EMA0 TS-H096EMA0
Product Specifications
Service Manual 14
Cooling Capacity
Heating Capacity -
Power Input Cooling 930 950
Heating - 940
Running Current Cooling 4.5 4.5
Heating - 4.5
Starting Current Cooling 6 6
Heating - 6
EER 2.44(2.84) 2.39(2.78)
COP - 2.8
Power Supply 1Φ,220-240,50 1Φ,220-240,50
Air Circulation Indoor,Max
Outdoor,Max 1680 1680
Moisture Removal
Features Temperature Control
Plasma Filter - Nano Plasma Filter - Deodorizing Filter Optional Optional
CHAOS Wind(Auto Wind)
Airflow Direction(4-Way:Optional)
Steps, Fan/Cool 3/4 3/4
Airflow Direction Contorl(up&down)
Airflow Direction Contorl(left&right)
Remocon Type Wireless Simple Wireless Simple
Setting Temperature Range Cool
Temperature Increment
Self Diagnosis
Timer
Sleep Operation
Soft Dry Operation
Restart Delay(minute) 3 3
Special Function
Refrigerant(R22)Charge 490g 780g
Blower Motor Input 29 29
Output 11 11
Motor Input 52 66.6
Motor Output 36 27
Circuit Breaker A
Power Cord 3*0.75 3*0.75
Connecting Cable 3*0.75 3*0.75
Connecting Tube Liquid Side 6.35(1/4) 6.35(1/4)
(φ. Socket Flare) Gas Side 9.52(3/8) 9.52(3/8)
Length,std 5 5
Drain Hose (O.D , I.D) 21.5,16(0.85,0.63) 21.5,16(0.85,0.63)
Dimension Indoor 171*915*282 171*915*282
Outdoor520*575*260 540*770*245
Net Weight Indoor
Outdoor 33 25
Unit
kcal/h.(W)
Btu/h.
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/h.W(W/W)
Btu/h.W
W/W
Φ,V,Hz
㎥/min(CFM)
㎥/min(CFM)
ℓ/h.(pts/h.)
g
W
W
W
W
AWG#:P*㎟
AWG#:P*㎟
mm(in)
mm(in)
m(in)
mm(in)
mm
mm
kg
kg
Heat
2268(2637) 2268(2637)
9,000 9,000
- 9,000
9.68 9.47
430 430
0.95 0.95
Thermistor Thermistor
Yes Yes
4-Way 4-Way
Auto Auto
Manual Manual
18 - 30 18 - 30
- 16 - 30
11
Yes Yes
24h, Off 24h, Off
Yes Yes
Yes Yes
--
--
10 9
2268(2637)
Models TS-C126EMA0 TS-H126EMA0
Product Specifications
Service Manual 15
Cooling Capacity
Heating Capacity
Power Input Cooling 1290 1280
Heating - 1280
Running Current Cooling 6.3 6.1
Heating - -
Starting Current Cooling 10.1 9.6
Heating 7.35 7.7
EER 2.35(2.73) 2.36(2.75)
COP - 2.8
Power Supply 1Φ,220-240,50 1Φ,220-240,50
Air Circulation Indoor,Max
Outdoor,Max 1680 1680
Moisture Removal
Features Temperature Control
Plasma Filter - Nano Plasma Filter - Deodorizing Filter Optional Optional
CHAOS Wind(Auto Wind)
Airflow Direction(4-Way:Optional)
Steps, Fan/Cool 3/4 3/4
Airflow Direction Contorl(up&down)
Airflow Direction Contorl(left&right)
Remocon Type Wireless Simple Wireless Simple
Setting Temperature Range Cool
Temperature Increment
Self Diagnosis
Timer
Sleep Operation
Soft Dry Operation
Restart Delay(minute) 3 3
Special Function
Refrigerant(R22)Charge 680g 930g
Blower Motor Input 29 29
Output 11 11
Motor Input 66.6 109
Motor Output 27 42
Circuit Breaker A
Power Cord 3*1.0 3*1.0
Connecting Cable 3*1.0 3*1.0
Connecting Tube Liquid Side 6.35(1/4) 6.35(1/4)
(φ. Socket Flare) Gas Side 12.7(1/2) 12.7(1/2)
Length,std 5 5
Drain Hose (O.D , I.D) 21.5,16(0.85,0.63) 21.5,16(0.85,0.63)
Dimension Indoor 171*915*282 171*915*282
Outdoor 245*540*770 245*540*770
Net Weight Indoor
Outdoor 33 33
Unit
kcal/h.(W)
Btu/h.
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/h.W(W/W)
Btu/h.W
W/W
Φ,V,Hz
㎥/min(CFM)
㎥/min(CFM)
ℓ/h.(pts/h.)
g
W
W
W
W
AWG#:P*㎟
AWG#:P*㎟
mm(in)
mm(in)
m(in)
mm(in)
mm
mm
kg
kg
Heat
3024(3516) 3024(3516)
12,000 12,000
- 3024(3516)
- 12,000
9.30 9.38
550 550
1.5 1.5
Thermistor Thermistor
Yes Yes
4-Way 4-Way
Auto Auto
Manual Manual
18 - 30 18 - 30
- 16 - 30
11
Yes Yes
24h, Off 24h, Off
Yes Yes
Yes Yes
--
--
10 10
Models TS-C096YDA0 TS-H096YDA0
x
y
y
&
&
R
,
u
Product Specifications
Service Manual 16
Cooling Capacity
Heating Capacity -
Power Input Cooling 900 900
Heating - 900
Running Current Cooling 4.4 4.4
Heating --
Starting Current Cooling 6 6
Heating - -
EER 2.52(2.93) 2.52(2.93)
COP - 2.9
Power Supply 1Φ,220-240,50 1Φ,220-240,50
Air Circulation Indoor,Max
Outdoor,Ma
Moisture Removal
Features Temperature Control
Plasma Filter - Nano Plasma Filter - -
Deodorizing Filter Optional Optional
CHAOS Wind(Auto Wind)
Airflow Direction(4-Way:Opti
Steps, Fan/Cool 3/4 3/4
Airflow Direction Contorl(up
Airflow Direction Contorl(left
Remocon Type Wireless Simple Wireless Simple
Setting Temperature
Temperature Increment
Self Diagnosis
Timer
Sleep Operation
Soft Dry Operation
Restart Delay(minute) 3 3
Special Function
Refrigerant(R22)Charge 430g 630g
Blower Motor Input 29 29
Output 11 11
Motor Input 52 66.6
Motor Outp
Circuit Breaker A
Power Cord 3*0.75 3*0.75
Connecting Cable 3*0.75 3*0.75
Connecting Tube Liquid Side 6.35(1/4) 6.35(1/4)
(φ. Socket Flare) Gas Side 9.52(3/8) 9.52(3/8)
Length,std 5 5
Drain Hose (O.D , I.D) 21.5,16(0.85,0.63) 21.5,16(0.85,0.63)
Dimension Indoor 161*270*840 161*270*840
Outdoor 520
Net Weight Indoor
Outdoor 22 33
Unit
kcal/h.(W)
Btu/h.
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/h.W(W/W)
Btu/h.W
W/W
Φ,V,Hz
㎥/min(CFM)
㎥/min(CFM)
ℓ/h.(pts/h.)
Cool
Heat
g
W
W
W
W
AWG#:P*㎟
AWG#:P*㎟
mm(in)
mm(in)
m(in)
mm(in)
mm
mm
kg
kg
2268(2637) 2268(2637)
9,000 9,000
- 9,000
10.00 10.00
450 450
1560 1560
1.1 1.1
Thermistor Thermistor
Yes Yes
4-Wa
Auto Auto
Manual Manual
18 - 30 18 - 30
- 16 - 30
11
Yes Yes
7h
Off 7h, Off
Yes Yes
Yes Yes
--
36 27
--
*575*260 540*770*245
77
2268(2637)
4-Wa
Models TS-C126TDA0 TS-H126TDA0
x
y
y
&
&
R
,
u
Product Specifications
Service Manual 17
Cooling Capacity
Heating Capacity
Power Input Cooling 1260 1180
Heating - 1350
Running Current Cooling 6 5.6
Heating - 6.1
Starting Current Cooling 10.7 9
Heating - 8
EER 2.4(2.79) 2.56(2.98)
COP - 2.6
Power Supply 1Φ,220-240,50 1Φ,220-240,50
Air Circulation Indoor,Max
Outdoor,Ma
Moisture Removal
Features Temperature Control
Plasma Filter - Nano Plasma Filter - -
Deodorizing Filter Optional Optional
CHAOS Wind(Auto Wind)
Airflow Direction(4-Way:Opti
Steps, Fan/Cool 3/4 3/4
Airflow Direction Contorl(up
Airflow Direction Contorl(left
Remocon Type Wireless Simple Wireless Simple
Setting Temperature
Temperature Increment
Self Diagnosis
Timer
Sleep Operation
Soft Dry Operation
Restart Delay(minute) 3 3
Special Function
Refrigerant(R22)Charge 770g 860g
Blower Motor Input 42 42
Output 11 11
Motor Input 109 109
Motor Outp
Circuit Breaker A
Power Cord 3*1.0 3*1.0
Connecting Cable 3*1.0 3*1.0
Connecting Tube Liquid Side 6.35(1/4) 6.35(1/4)
(φ. Socket Flare) Gas Side 12.7(1/2) 12.7(1/2)
Length,std 5 5
Drain Hose (O.D , I.D) 21.5,16(0.85,0.63) 21.5,16(0.85,0.63)
Dimension Indoor 166*282*895 166*282*895
Outdoor 245*540*770 245*540*770
Net Weight Indoor
Outdoor 33 33
Unit
kcal/h.(W)
Btu/h.
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/h.W(W/W)
Btu/h.W
W/W
Φ,V,Hz
㎥/min(CFM)
㎥/min(CFM)
ℓ/h.(pts/h.)
Cool
Heat
g
W
W
W
W
AWG#:P*㎟
AWG#:P*㎟
mm(in)
mm(in)
m(in)
mm(in)
mm
mm
kg
kg
3024(3516) 3024(3516)
12,000 12,000
-
- 12,000
9.52 10.17
450 450
1680 1680
1.5 1.5
Thermistor Thermistor
Yes Yes
4-Wa
Auto Auto
Manual Manual
18 - 30 18 - 30
- 16 - 30
11
Yes Yes
7h
Off 7h, Off
Yes Yes
Yes Yes
--
42 42
--
88
3024(3516)
4-Wa
Installation
More than 10cm
More than
5cm
More than 2.3m
More than
5cm
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
Oil trap
Outdoor unit
Indoor unit
B
I
More than 10cm More than 10cm
More
than 60cm
More than 60cm
More than 70cm
Installation
Selection of the Best Location
Indoor unit
• Do not have any heat or steam near the unit.
• Select a place where there are no obstacles in front of the
unit.
• Make sure that condensation drainage can be conveniently
routed away.
Do not install near a doorway.
• Ensure that the space around the left and right of the unit is
more than "A". The unit should be installed as high on the
wall as possible, allowing a minimum of "B" from ceiling.
• Use a stud finder to locate studs to prevent unnecessary
damage to the wall.
Install the indoor unit on the wall where the height
from the floors more than 2.3 meters.
Grade
5K~28K 10 5
30K~38K 30 12
Clearance(cm)
AB
Rooftop Installations:
• If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
• Consult local codes regarding rooftop mounting.
Piping Length and Elevation
Max.
(m)
Max.
Elevation
B (m)
Capacity
(Btu/h)
5k~14k
18k~28k 5/8"(Ø15.88) 1/4"(Ø6.35) 4 or 7.5 15 30 20
30k~38k
Pipe Size
GAS LIQUID
3/8"(Ø9.52) 1/4"(Ø6.35) 4 or 7.5 7 15 20
1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 7 15 20
1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 15 30 20
5/8"(Ø15.88) 3/8"(Ø9.52) 4 or 7.5 15 30 30
5/8"(Ø15.88) 3/8"(Ø9.52) 7.5 15 30 30
3/4"(Ø19.05) 3/8"(Ø9.52) 7.5 15 30 50
Standard
Length
Length
A (m)
Additional
Refrigerant
(g/m)
Outdoor unit
• If an awning is built over the unit to prevent direct sunlight
or rain exposure, make sure that heat radiation from the
condenser is not restricted.
• Ensure that the space around the back and sides is more
than 10cm. The front of the unit should have more than
70cm of space.
• Do not place animals and plants in the path of the warm air.
• Take the air conditioner weight into account and select a
place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the air
conditioner do not disturb neighbors.
18 Room Air Conditioner
If case more than 5m
• Capacity is based on standard length and maximum allowance length is on the basis of reliability.
• Oil trap should be installed every 5~7 meters.
How to Fix Installation Plate Drill a Hole in the Wall
Installation Plate
Type "A" screw
Chassis
Hook
5-7mm
(3/16"~5/16")
Indoor
WALL
Outdoor
Installation plate
Left rear piping Right rear piping
Ø70mm
Ø70mm
DB
A
C
Connecting
part
Adhesive
Drain
hose
Only the
desired direction
Installation
The wall you select should be strong and solid
enough to prevent vibration
1. Mount the installation plate on the wall with four
type A screws. If mounting the unit on a concrete
wall, use anchor bolts.
• Mount the installation plate horizontally by aligning
the centerline using a level.
2. Measure the wall and mark the centerline. It is
also important to use caution concerning the
location of the installation plate-routing of the
wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
• Drill the piping hole with a ø70mm hole core drill.
Drill the piping hole at either the right or the left
with the hole slightly slanted to the outdoor side.
• Open the Front Grille.
• Pass Telephone Control Cord Wire through the hole
which the power cord goes through.
• Connect Telephone Control Cord Wire to the phone jack
of telephone PCB of Control Box.
• Fix Telephone Control Cord Wire inside Control box so
as not to disconnect.
• Close the Front Grille.
CHASSIS
(Grade)
7k, 9k, 12k 75 65 105 65
18k, 24k 105 65 260 65
ABCD
Distance (mm)
Drain hose junction
• Remove the rubber stopple in the desired drain direction.
• Insert drain hose into the handle of drain pan, and join
drain hose and connecting hose according to the figure
by.
Service Manual 19
Flaring work and connection of piping
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shiny without scratches
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Drain hose
Pipe
Reamer
Point down
Flare nut
Copper tube
Flaring work and connection of piping
Flaring work
• Carry out flaring work using flaring tool as shown below.
Flaring work
Main cause for refrigerant leakage is due to defect in the
flaring work. Carry out correct flaring work using the following procedure.
Cut the pipes and the cable.
• Use the piping kit accessory or pipes purchased locally.
• Measure the distance between the indoor and the outdoor unit.
• Cut the pipes a little longer than the measured distance.
• Cut the cable 1.5m longer than the pipe length.
Copper
pipe
Slanted Uneven Rough
90°
Check
• Compare the flared work with figure below.
• If flare is noted to be defective, cut off the flared sec-
tion and re-flare it.
Burr removal
• Completely remove all burrs from the cut cross section of
pipe/tube.
• Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs
into the tubing.
Outside diameter A
mm inch mm
Ø6.35 1/4 0~0.5
Ø9.52 3/8 0~0.5
Ø12.7 1/2 0~0.5
Ø15.88 5/8 0~1.0
Ø19.05 3/4 1.0~1.3
Putting nut on
• Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)
Flaring work
• Firmly hold copper pipe in a die in the dimension shown in
the table above.
20 Room Air Conditioner
Connection of piping -- Indoor
• Preparing the indoor unit's piping and drain hose for installation through the wall.
• Remove the plastic tubing retainer(see illustration below)
and pull the tubing and drain hose away from chassis.
• Replace the plastic tubing holder in the original
position.(Optional)
When install, make sure that the
remaining parts must be removed
clearly so as not to damage the piping and drain hose, especially power
cord and connecting cable.
Flaring work and connection of piping
Drain hose
Connecting
cable
Vinyl tape(narrow)
Connection
pipe
Connecting cable
Vinyl tape
(wide)
Wrap with vinyl tape
Indoor
unit pipe
Pipe
Plastic bands
Insulation material
Vinyl tape(narrow)
Adhesive
Drain pipe
Indoor unit drain hose
Wrench
Indoor unit tubing
Open-end wrench (fixed)
Connection pipe
Flare nut
Indoor unit tubing Flare nut Pipes
Drain hose
Connecting
pipe
Connecting cable
Tape
Drain hose
For right rear piping
Route the indoor tubing and the drain hose in the direction of
rear right.
Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole.
• Do not connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later.
Tape the tubing, drain hose, and the connecting cable. Be
sure that the drain hose is located at the lowest side of the
bundle. Locating at the upper side can cause drain pan to
overflow inside the unit.
Connecting the pipings to the indoor unit and
drain hose to drain pipe.
• Align the center of the pipes and sufficiently tighten
the flare nut by hand.
• Tighten the flare nut with a wrench.
Outside diameter Torque
mm inch kg.m
Ø6.35 1/4 1.8
Ø9.52 3/8 4.2
Ø12.7 1/2 5.5
Ø15.88 5/8 6.6
Ø19.05 3/4 6.6
• When extending the drain hose at the indoor unit, install the
drain pipe.
NOTE: If the drain hose is routed inside the room, insulate
the hose with an insulation material* so that dripping from
"sweating"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.
Indoor unit installation
• Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the
indoor unit with the upper edge of the installation plate.)
Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their slots(clicking sound).
Wrap the insulation material around the connecting portion.
•Overlap the connection pipe insulation material and the
indoor unit pipe insulation material. Bind them together with
vinyl tape so that there is no gap.
• Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.
Service Manual 21
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