SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-5
PROGRAM DOWNLOAD & UPDATE GUIDE ................................................................................... 1-6
1. MICOM PROGRAM .................................................................................................................................. 1-6
2. MCS PROGRAM ....................................................................................................................................... 1-7
3. EQ PROGRAM ......................................................................................................................................... 1-8
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-3
Page 5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
1. Disc Lock On/Off (CD Function Only Active)
Front Key : STOP
RCU Key : STOP
2. Check Version and Option code
Front Key : STOP
RCU Key : PLAY/PAUSE
You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
6. Power Disc Lock On/Off (CD Function Only Active)
Front Key : STOP
RCU Key : EQ
7. Amp Clip On/Off
Front Key : STOP
RCU Key : Mute
Amp Clip Mode Change (Amp Clip On --> Amp Clip Off --> Level Down display).
1-4
Page 6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD “BT READY” status
It is possible at any function.
(ex. It is possible at FLD “NO USB” status, too.)
This is an example.
Front “STOP” + Remote control “ ”
push same timing during 5s
FLD “op0-…..”
Move to appropriate position
And make changes
with Rmc “ REPEAT” key.
Press STOP Key
FLD “WRITE OK”
DETECT NEW EEPROM
(OPTION EDIT SCREEN)
NAME
OPT0
OPT1
OPT2
OPT3
OPT4
OPT5
OPT6
OPT7
OPT8
OPT9
HEX
09
00
00
01
00
11
81
50
00
00
Front ‘STOP’ + Remote control “ ”
push same timing during 5s
FLD “E2P CLR”
Completed
1-5
Page 7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. MICOM PROGRAM
Download program file name must be MICOM_OM5540_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device.
ON VFD DISPLAY SCREEN
NO USB
↓← Insert USB device at USB function.
SEARCH
↓
MICOM UP
USB device must be unplugged when the downloading process is completed.
↓
FINISH
↓
Auto POWER OFF
1-6
Page 8
2. MCS PROGRAM
Download program file name must be HG440_OM5540_YYMMDDX.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device.
USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
↓← Insert USB device at USB function.
SEARCH
↓
FIRMWARE
↓
FINISH
↓
Auto POWER OFF
1-7
Page 9
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device.
USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
↓← Insert USB device at USB function.
SEARCH
↓
EQ UP
↓
FINISH
↓
Auto POWER OFF
1-8
Page 10
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Dimensions (W x H x D) 395.5 mm x 548 mm x 446 mm
Net Weight (Approx.) 16.5 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
% 09 ot % 5 ytidimuh gnitarepO
Bus Power Supply (USB) 5 V 500 mA
• INPUTS
006 ,zHk 1( smrV 1.2 NI XUAΩ, RCA jack, L/R)
)R/L ,kcaj ø 5.3( smrV 8.0 NI .TROP
Vm 52 NI .CIM
• TUNER
• AMPLIFIER
W 033 latoT
4 ,zHk 1 ta( W 033 onoM tnorFΩ)
% 02 DHT
zHM 00.801 ot 05.78 ro zHM 0.801 ot 5.78 egnaR gninuT MF
Design and specifications are subject to change without notice.
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
Page 15
2. PACKING ACCESSORY SECTION
801 Instruction Ass'y
808 Battery
825 FM Wire Antenna
804 Bag
803 Packing
900 Remote Control
803 Packing
802 Box
Page 16
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ................................................................................................................... 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET ....................................................................................... 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
4. NO SOUND ............................................................................................................................................ 3-6
1. POWER (SMPS) ................................................................................................................................... 3-12
2. MCS PART CHECK.............................................................................................................................. 3-15
2. MAIN P.C.BOARD ................................................................................................................................ 3-61
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
(1) FUSE & BRIDGE DIODE
[ Solution ]
Please check and replace F901, BD901, TH901 or TH903 on SMPS board.
[ How to troubleshoot (Countermeasure) ]
1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 or TH903 is normal or open.
< SMPS circuit diagram >
[ Service hint (Any picture / Remark) ]
< F901 >
If F901 is not short-circuit,
replace it with a same
specifi cations one.
If BD901 is short-circuit,
replace it with a new one.
< BD901 >
3-2
< TH901 >
If TH901 is open,
replace it with a new one.
Page 18
ONE POINT REPAIR GUIDE
(2) D951
[ Solution ]
Please check and replace D951 on SMPS board.
[ How to troubleshoot (Countermeasure) ]
1) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.
[ Service hint (Any picture / Remark) ]
< SMPS circuit diagram >
3-3
Page 19
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote
control.
(1) FLASH MEMORY
[ Solution ]
Please check and replace IC503 on MAIN board.
[ How to troubleshoot (Countermeasure) ]
1) Check 5.6 V to CN501 in standby mode.
If there is no 5.6 V, check the SMPS.
2) Check 12 V, F+, F- and PVDD when power on the set.
- If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power button
X500 and X501 work normally but, if you can not power on the set, replace IC501 with a new one on
the MAIN board.
[ Service hint (Any picture / Remark) ]
PWR_CTRL(R53D)
.
< Main Board Top view >
KEY1(R542)
3-4
Page 20
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
(1) VFD
[ Solution ]
Please check and replace DIG400 on FRONT board.
[ How to troubleshoot (Countermeasure) ]
1) Check if VKK, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if IC501 outputs VFD_D0, VFD_CLK and VFD_STB to the FRONT board.
3) Check the GR signal(pulse signal) of IC301 on the FRONT board.
Check the SG signal(pulse signal) of IC301 on the FRONT board.
If the GR and SG signal isn’t output, replace IC301 with a new one.
If the GR and SG signal is output, replace DIG302 with a new one.
[ Service hint (Any picture / Remark) ]
GR signal
SG signal
Click the picture,
and then drag to enlarge it.
Check the waveform on details.
GR SIGNAL
ABOUT 30V
SG SIGNAL
ABOUT 30V
3-5
< Waveform of GR and SG signal >
Page 21
ONE POINT REPAIR GUIDE
4. NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.
(1) BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)
[ Solution ]
Please check and replace IC700 on MAIN board.
[ How to troubleshoot (Countermeasure) ]
1) Check PWM_FL± signals from IC601 to IC700 each input function.
If no signal, check if I2S audio signals are entered to IC601.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- MCS_MCLK : IC501_Pin D2 --> IC201_Pin44
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check PVDD.
If PVDD is abnormal, check the SMPS.
4) Check +12 V for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove L702, L706 one by one.
When removed a inductance, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
5) Check the impedance between IC700_OUT_A/OUT_D & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
176PIN BGA
< Waveform of I2S audio
interface signals>
FL ±
12.288 MHz
PWM
TAS5548
< I2S signal fl ow >
TAS5631BPHD
< Main Board Top view >
MCS_MCLK (16.93MHz)
MCS_BCK(1.4MHz)
MCS_DATA_OUT
MCS_LRCK(44.1KHz)
L706
L702
3-6
Page 22
ONE POINT REPAIR GUIDE
There is no sound output in the USB FUNCTION, repair the set according to the
following guide.
(2) IN THE USB FUNCTION
[ Solution ]
Please check and replace IC501 on MAIN board & IC460 on USB board.
[ How to troubleshoot (Countermeasure) ]
1) Check +5 V_USB to USB board.
If the USB LED are turned on, the voltage is okay, if so not, check +5.6 V to pin3 of CN460.
2) Check USB D1± or USB D2± from MAIN board to USB board.
a. Check 2.0_D1± signals(pin U7, U8) or 1.1_D1± signals(pin A7, A8) to IC501on MAIN board.
b. Check USB± signals to CN421 (pin 2, 3, 5, 6).
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on item 4-(1) is normal.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
176PIN BGA
12.288 MHz
PWM
TAS5548
FL ±
USB1_D±
USB2_D±
TAS5631BPHD
D- to pin 3&6 of CN421
D+ to pin 2&5 of CN421
< Waveform of USB D± signal >
< USB function signal fl ow >
3-7
Page 23
ONE POINT REPAIR GUIDE
There is no sound output in the AUX FUNCTION, repair the set according to the
following guide.
(3) IN THE AUX FUNCTION
[ Solution ]
Please check and replace IC201 on MAIN board.
[ How to troubleshoot (Countermeasure) ]
1) Check AUX_L/R signals to IC201 (Pin23, 24).
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC601. (Refer to item 4-(1).)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 4-(1).
If AMP is damaged, replace it with a new one.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
176PIN BGA
IC201
PWM
CS5346
FL ±
TAS5631BPHD
AUX
AUX_L/R
12.288 MHz
TAS5548
< AUX function signal fl ow >
MCS_LRCK to R219
MCS_MCLK to R220
AUX_R to R227
< Main Board Top view >
MCS_ADC DATA to R215
MCS_BCK to R216
AUX_L to R226
3-8
Page 24
ONE POINT REPAIR GUIDE
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
(4) IN THE TUNER FUNCTION
[ Solution ]
Please check and replace IC201, TU500 on MAIN board.
[ How to troubleshoot (Countermeasure) ]
1) Check if TUNER_LR is entered from Pin1, 3 of TU500 to IC201(Pin26, 27).
If no signals, check +3.3 V for tuner power.
Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC501 to TU500.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to item 4-(1).)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 4-(1).
If AMP is damaged, replace it with a new one.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
176PIN BGA
TUN ER
TUNER_L/R
A
12.288 MHz
TAS5548
< AUX function signal fl ow >
PWM
IC201
CS5346
FL ±
TAS5631BPHD
TUNER_L to C214
< Main Board Top view >
TUNER_R to C215
3-9
Page 25
ONE POINT REPAIR GUIDE
There is no sound output in the PORTABLE FUNCTION, repair the set according to
the following guide.
(5) IN THE PORTABLE FUNCTION
[ Solution ]
Please check and replace IC201 on MAIN board.
[ How to troubleshoot (Countermeasure) ]
1) Check PT_L/R signals to IC201 (Pin9, 10).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC201. If NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC601. (Refer to item 4-(1).)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 4-(1).
If AMP is damaged, replace it with a new one.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
176PIN BGA
PTB_L/R
Porta ble
12.288 MHz
TAS5548
PWM
IC201
CS5346
FL ±
TAS5631BPHD
< PORTABLE function signal fl ow >
PTB_L to R229
PTB_R to R228
< Main Board Top view >
3-10
Page 26
ONE POINT REPAIR GUIDE
There is no sound output in the MIC FUNCTION, repair the set according to the
following guide.
(6) IN THE MIC FUNCTION
[ Solution ]
Please check and replace IC203 on MAIN board and IC420 on front MIC board.
[ How to troubleshoot (Countermeasure) ]
1) Check MIC_SIG signal, from JACK421, JACK422 to IC420 (Pin3) on front MIC board.
2) Check MIC_SIG signal from IC420 (Pin4) to CN423.
If no signal, check +5 V for IC420. If NG, replace it a new one.
3) Check MIC_SIG signal from CN423 (Pin4) to CN420.
4) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC203.
5) Check if ADC_DATA is entered from IC203 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC203. If NG, replace it a new one.
6) Check the following I2S signal flow from IC501 to IC601.(Refer to item 4-(1).)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 4-(1).
If AMP is damaged, replace it with a new one.
[ Service hint (Any picture / Remark) ]
DSP IC501
MLC3730
mic1
MIC SIG
mic2
IC420
S4308
12.288 MHz
PWM
TAS5548
MIC SIG
IC203
AK5358
FL ±
176PIN BGA
TAS5631BPHD
3.3V to L240
MCS_SIG to R218
5V to L241
MCS_ADC DATA to R243
< Main Board Top view >< MIC function signal fl ow >
W BT : EAN62459301 (4MB)
W/O BT : EAN55718402 (1MB)
EEPROM
2KB
M24C16
EEPROM
SCL/SDA
ADC_CLK/DAT
Page 42
2. SYSTEM BLOCK DIAGRAM_2
3-293-30
SDRAM
(8MB)
Serial Flash
(4MB)
DB[0-15]
DMA[0-10]
2.0 D+, D-
TUNER L/R
PORT L/R
BT
PORTABLE
MLC3730
(176PIN)
24 MHz
3.3/5V
3.3V/1.2V
3.3V
SPI
I2C,RESET
I2C
3.3V
3.3V
VFD Driver
MC3501
IR
3.3V
FL+,FL-
Vkk
Key_1
FUNCTION KEY * 10 EA
LPF
PWM
TAS5548
AMP
TAS5631B
3.3V
CTL
I2C
12.288 MHz
PVDD(48V)/GVDD(12V)
TUNER
(AM/FM)
DAC_MCLK / BCK
/ LRCK / DAC_DATA
AUX L/R
AUX
Mic
Mic L/R
Mic AMP
S4308
Tuner
1.1 D+, D-
I2C
EEPROM
(2KByte)
3.3V
AMP_SD/OTW / PROTECT/ CLIP0
32.768 KHz
BT_SCL/SDA/TX/RX/RTS/CTS/RST
FRONT1 PCB
I/O U-COM
LC87FC096AVU
Volume * 3 EA
3.3V/5V
Main
VR
VFD PCB
USB 1
USB 2
MAIN + AMP PCB
SPK LED PCB
IR
Key_2
KEY cont
3.3V/12V
SPI
Key_3
USB REC KEY * 1 EA
FRONT2 PCB
3.3V/5V
Search
VR
3.3V
MIC JACK PCB
SPI
PORTABLE
Mic
M.Vol Jack 1
Jack 2
DRV_VBUS
LED
RED LED
Volume cont
USB 1
USB 2
Key_3
12V
ADC
(CS5346)
Page 43
3. SMPS BLOCK DIAGRAM_1
3-313-32
++12
V
SMPS
+5
.6V
A
FAN X 1
TU50
0
TUNER
YST996
IC504
EEPROM
24C
S16
IC601
TAS5548
IC50
1
MCS
MLC3730
IC502
SDRAM
6
4
M
b
RF IC
I
C509
AZ1117
US
B
HUB
SMSC
IC400
MC3
4
0
1
VFD DRV
RMC
1.2VA
IC51
0
FLASH
32Mb
IC
510
LDO
AZ111
7
FRONT B’
d
U
SB
P
W
R
LM3710
2D
MOTOR
AM3
053
S
DV
CC_5V
+3.7VA
V
F
D
5m
A
3m
A
160mA
25mA
40mA
+5V
3
70m
A
LE
D
STBY
20mA
2
mA
2.2
~ 2
.
6A
1
00m
A
45
0mA
Pi
ck u
p
8
0mA
80m
A
1
0mA??
130mA
-> 0
mA
2
0mA
2
0mA??
160mA??
A
D
C
IC201
CS534
6
41m
A
VKK
FL
±
51mA
1A
273m
A
Bluetoot
h
O
ption
25mA
CP Chip
O
ption
7m
A
IC700
AMP
TA
S5631BPH
D
IC202
LDO
LM37102D
IC507
LDO
TJ3965
IC506
RESET
AZ
702
7
IC50
5
PWR SE
NS
AZ702
7
2m
A
2mA
23m
A
DVCC_3.3
V
8
0
m
A?
U
SB HUB
IC509
AZ11
17
USB HUB
M
CS
_
1.2V
50m
A?
37
4
mA
P
WR_CTRL
3
8mA?
UBS2.0_OTG_V
BUS
(MLC37
3
0)
DRV_VBUS2.0
3.3V
A
MCS_RTC_3.0A
V
D
D30
RTC
(MLC3730)
120m
A
2mA?
IC5
01
u
- COM
2
3mA
283m
A
P
WR_CTRL
25mA
SPK
LED B’d
(16ea)
160mA
360mA
5
6m
A
368mA
1
.4
A
65
%
60
%
65
%
50
%
MIC AMP
IC
42
0
S43
08
10m
A
VFD
FRONT1
FRONT2
SPK
LED
Page 44
4. SMPS BLOCK DIAGRAM_2
3-333-34
PVDD
+
Noise
Filter
Block
(X-cap
Line Filter)
Snubber
Block
Main
SMPS IC
Block
T
R
A
N
S
Snubber
Block
Photo coupler
Photo coupler
Photo coupler
FL+
FL-
Vkk
On/Off
12V LDO
12 V
5.6 VA
P.CTL
On/Off
AMP
SMPS IC
With FET
Block
F
U
S
E
Y-Cap
Y-Cap
T
R
A
N
S
CN901
Feedback
Feedback
Page 45
3-353-36
CIRCUIT DIAGRAMS
1. SMPS CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.
NOTE :
1. Shaded(
) parts are critical for safety.
Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
SMPS
EAX65422801-SD_Rev0_1.0_Working
2014. 02. 21
Page 46
3-373-38
2. MAIN_DSP CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
MAIN_DSP
EAX65685801-SD(#01)_Rev7_1.6
2014. 02. 21
Page 47
3-393-40
3. MAIN_ADC/PWM CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
MAIN_ADC/PWM
EAX65685801-SD(#02)_Rev7_1.6
2014. 02. 21
Page 48
3-413-42
4. MAIN_AMP CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
MAIN_AMP
EAX65685801-SD(#03)_Rev7_1.6
2014. 02. 21
Page 49
3-433-44
5. FRONT_KEY/USB CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
FRONT_KEY/USB
EAX65667301-SD_Rev14_1.5
2014. 02. 21
Page 50
3-453-46
6. FRONT_VFD CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
FRONT_VFD
EAX65668701-SD_Rev14_1.5
2014. 02. 21
Page 51
3-473-48
7. FRONT_KEY/PTB CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
FRONT_KEY/PTB
EAX65689401-SD_Rev14_1.6
2014. 02. 21
Page 52
3-493-50
8. FRONT_MIC CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
FRONT_MIC
EAX65689601-SD_Rev14_1.5
2014. 02. 21
Page 53
3-513-52
9. SPK_LED CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
SPK_LED
EAX65690301-SD_Rev9_1.5
2014. 02. 21
Page 54
3-533-54
10. X_LED/RCU2 CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
BCDEFGHIJKLMNOPQRST
X_LED/RCU2
EAX65632101-SD_Rev4_1.3
2014. 02. 21
Page 55
3-553-56
CIRCUIT VOLTAGE CHART
1. ICs 2. CAPACITORS
DesignatorDescriptionPolarity (+)Polarity (-)
OM5540 FRONT
C460Capacitor,Ceramic,Chip5.570
C462Capacitor,Ceramic,Chip5.110
OM5540 MIC
C429Capacitor,AL,Radial5.030
C430Capacitor,AL,Radial2.020
OM5540 VFD
C401Capacitor,AL,Radial3.280
C410Capacitor,AL,Radial3.190
OM5540 SPK LED
C483Capacitor,AL,Radial3.180
OM5540 MAIN
C501Capacitor,AL,Chip3.280
C508Capacitor,AL,Chip3.280
C526Capacitor,AL,Chip1.190
C591Capacitor,AL,Chip3.230
C706Capacitor,AL,Chip12.190
C714Capacitor,AL,Radial48.70
C731Capacitor,AL,Radial48.70
C244Capacitor,AL,Chip5.030
C618Capacitor,AL,Chip3.280
C624Capacitor,AL,Chip12.180
C643Capacitor,AL,Chip5.030
DesignatorPIN NumberDescriptionPart Site Specifi cationSPEC