LG MH-1357M, MH-1356M, MH-1355M Service Manual

MICROWAVE OVEN
SERVICE MANUAL
MODEL: MH-1355M
MH-1356M MH-1357M
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Website: http://biz.lgservice.com
P/NO : 3828W5S6174
Printed in Korea
– 2 –
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel. Consult the Service Manual for proper service procedures to assure continued safety operation and for precautions to be taken to avoid possible exposure to excessive microwave energy.
— Proper operation of the microwave ovens requires that the magnetron be assembled to the wave guide and
cavity. Never operate the magnetron unless it is properly installed.
— Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the
magnetron.
— Routine service safety procedures should be exercised at all times.
— Untrained personnel should not attempt service without a thorough review of the test procedures and safety
information contained in this manual.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open.
B) Make the following safety checks on all ovens to be serviced before activating the magnetron
or other microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
C) Before turning on microwave power for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
E) A microwave leakage check to verify compliance with the Federal Performance Standard
should be performed on each oven prior to release to the owner.
– 3 –
TABLE OF CONTENTS
SPECIFICATIONS
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4
CAUTIONS
---------------------------------------------------------------------------------------------------------------------------------
5
INSTALLATIONS
-------------------------------------------------------------------------------------------------------------------------
6
FEATURE DIAGRAM
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7
CONTROL PANEL
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8
HOW THE MICROWAVE/CONVECTION OVEN WORKS
-----------------------------------------------------------------
10
COOKING FLOW CHART
-----------------------------------------------------------------------------------------------------------
11
OPERATING INSTRUCTIONS
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12
SCHEMATIC DIAGRAM
-------------------------------------------------------------------------------------------------------------
15
CIRCUIT DESCRIPTION
-------------------------------------------------------------------------------------------------------------
18
DESCRIPTION AND FUNCTION OF COMPONENTS
---------------------------------------------------------------------
20
NECESSARY TOOLS AND MEASURING INSTRUMENTS
--------------------------------------------------------------
22
INSTALLATION AND ADJUSTMENT OF THE INTERLOCK SYSTEM
----------------------------------------------
23
INTERLOCK CONTINUITY TEST
-------------------------------------------------------------------------------------------------
25
DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE
---------------------------------------------------------
26
TROUBLESHOOTING
----------------------------------------------------------------------------------------------------------------
30
COMPONENT TEST PROCEDURE
----------------------------------------------------------------------------------------------
36
PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE
----------------------------------------------
42
EXPLODED VIEW AND PARTS LIST
-------------------------------------------------------------------------------------------
44
INTRODUCTION
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44
1. DOOR PARTS
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45
2. CONTROL PANEL PARTS
------------------------------------------------------------------------------------------------
46
3. OVEN CAVITY PARTS
------------------------------------------------------------------------------------------------------
47
4. OVEN INTERIOR PARTS (1)
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48
5. OVEN INTERIOR PARTS (2)
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49
6. LATCH PARTS
----------------------------------------------------------------------------------------------------------------
50
7. BASE PLATE PARTS
-------------------------------------------------------------------------------------------------------
51
8. WIRING HARNESS PARTS
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52
9. CIRCUIT BOARD
-------------------------------------------------------------------------------------------------------------
53
10. CIRCUIT BOARD SCHEMATIC DIAGRAM
-------------------------------------------------------------------------
54
REPLACEMENT PARTS LIST
-------------------------------------------------------------------------------------------------
55
– 4 –
SPECIFICATIONS
Power Supply
---------------------------------------------------
120 VAC, 60 Hz
Power Consumption
------------------------------------------
1400 Watts (Microwave), 12A 1580 Watts (Convection), 13.2A
Output
--------------------------------------------------------------
*850 Watts (Microwave) 1500 Watts (Convection)
Microwave Frequency
---------------------------------------
2450 MHz ± 50 MHz
High Voltage Capacitor
--------------------------------------
0.91µF, 2100V AC
High Voltage Diode
-------------------------------------------
HVR-IX
Oven Lamp
-------------------------------------------------------
125V, 25W
Timer
---------------------------------------------------------------
99 mim. 99 sec. (Microwave, Convection and Combination)
Power Control
---------------------------------------------------
MICOM
Outer Dimension
-----------------------------------------------
15" x 22
1
/4" x 1913/16" (H x W x D)
Cavity Dimension
----------------------------------------------
103/16" x 149/16" x 1411/16" (H x W x D)
Safety Device
---------------------------------------------------
Primary Interlock Switch, Secondary Interlock Switch Monitor Switch Fuse 15 Amp Magnetron Thermostat
Open at 145°C ± 6°C Close at 60°C ± 15°C
Oven Thermostat:
Open at 130°C ± 6°C Close at 60°C ± 15°C
IEC60705 Rating Standard.
Specifications are subject to change without notice.
– 5 –
• DO NOT operate on a 2-wire extension cord during repair and use.
• NEVER TOUCH any oven components or wiring during operation.
• BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
• For about 30 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must discharge the high voltage capacitor by shorting across the two terminals with an insulated screwdriver.
• Remove your watches whenever working close to or replacing the Magnetron.
• NEVER operate the oven with no load.
• NEVER injure the door seal and front plate of the oven cavity.
• NEVER put iron tools on the magnetron.
• NEVER put anything into the latch hole and the interlock switches area.
• Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed.
• Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
CAUTIONS
Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange and gasket must be secure never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.
Gasket
ANTENNA
COOLING FIN
MAGNETRON CHASSIS GROUND
FILAMENT TERMINALS
MAGNETRON
– 6 –
INSTALLATIONS
INSTALLING
1. Empty the microwave oven and clean inside it with a soft, damp cloth. Check for damage such as misaligned door, damage around the door or dents inside the cavity or on the exterior.
2. Put the oven on a counter, table, or shelf that is strong enough to hold the oven and the food and utensils you put in it. (The control panel side of the oven is the heavy side. Use care when handling.)
3. Do not block the vent and the air intake openings. Blocking vent or air intake openings can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper air flow.
4. The oven should not be installed in any area where heat and steam are generated, because they may damage the electronic or mechanical parts of the unit. Do not install the oven next to a conventional surface unit or above a conventional wall oven.
5. Use microwave oven in an ambient temperature less than 104°F(40°C).
6. Place the microwave oven on a sturdy and flat surface at least 10 cm(4 inches) from the wall.
7. Place the microwave oven as far away as possible from TV, RADIO, COMPUTER, etc., to prevent interference.
8. This oven must be plugged into a 15A outlet.
9. Do not touch the front glass during or after cooking of the Grill and Combination mode. This glass is very hot during heater operating.
10. Do not operate the oven at microwave and
combination mode with Grill rack placed in the cavity when the oven is empty.
EARTHING INSTRUCTIONS
This microwave oven is designed to be used in a fully earthed condition. It is imperative, therefore, to make sure it is properly earthed before servicing
WARNING­THIS APPLIANCE MUST BE EARTHED
IMPORTANT
As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows.
The wire which is colored green-and-yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol ( ) or colored green or green-and-yellow.
The wire which is colored blue must be connected to the terminal in the plug which is marked with the letter N or colored black.
The wire which is colored brown must be connected to the terminal in the plug which is marked with the letter L or colored red.
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
The wires in this mains lead are colored in accordance with the following code:
Green-and-yellow: Earth Blue: Neutral Brown: Live
– 7 –
FEATURE DIAGRAM
Remove your Microwave/Convection Oven and all material from the shipping carton. Your oven will be packed with the following material:
Turntable
---------------------------------------
1 Each
Rotating Ring Asm
--------------------------
1 Each
Convection Rack
-----------------------------
1 Each
Cookbook
---------------------------------------
1 Each
Owner’s Manual
------------------------------
1 Each
Do not use this Microwave/Convection Oven for commercial purposes. This Microwave/Convection Oven is made for household use only.
SAFETY INTERLOCK SYSTEM
CONVECTION RACK
TURNTABLE
ROTATING RING ASM
SEE-THROUGH
DOOR
AIR VENTS
CONTROL PANEL
Fig. 3
8
CONTROL PANEL
INDICATOR LIGHTS-
When cooking operations are set, lights will go on indicating the cycle in which your oven is cooking.
DISPLAY WINDOW-
Used to show:
Time of day.
Cooking time.
Cooking power level.
Cooking temperature.
It also functions as a
countdown timer or temperature indicator when cooking.
COMBINATION HIGH/LOW-
Used in setting combination high or low cooking.
AUTO COOK- Used in setting weight combination cooking. Auto Combination Guide is next to the pad.
DEFROST-
Used in setting Auto Defrost.
POPCORN- Used to pop pack aged popcorn.
PLUS TIME-
Used to cook food for a longer time after cooking end.
HOLD WARM- Used to keep the food warm.
NUMBERS-
Used to enter the:
Time of day.
Cooking times.
Cooking powers.
Cooking temperatures.
Weight for Auto
Combination cooking.
START-
Starts the oven.
NOTE: A beep tone sounds when a pad on the control panel is touched,
to indicate a setting has been entered.
CONVECTION-
Used in setting convection cooking or pre-heat.
REHEAT- Used to reheat foods easily. Reheat Guides is next to the pad.
COOK- Used to cook foods easily. Cook guide is next to the pad.
MICRO TIME- Used in setting microwave cooking time.
MICRO POWER-
Used to select cooking power levels.
CLOCK- Used to set the time of day.
STOP/CLEAR- Stops the oven and Clears all entries except TIME OF DAY. Once cooking has begun, however, CLEAR will function only after STOP has been touched.
– 9 –
NOTE:
1. Beep Sound
The beep sound is activated under the following conditions.
Conditions Beep Sound Signal
When the control key is touched,
When the cooking stage is changed,
When the preheat is ended and the holding time is begun,
When cooking is ended,
When an error occurs,
When foods need to be turned over during auto weight defrost or
auto weight combination operation.
2. Microwave Cooking Power
Microwave cooking power can be chosen from one of the 10 cooking powers listed below. If cooking power is not programmed, the oven operates at cooking power HI.
3. Digital Readout Display
Numbers
of
Touch Pads
Cooking
Power
Time
(Example: 99 min
and 99 sec)
%
Microwave
Emission Time
(sec/cycle)
ON OFF
1
2
3
4
5
10
20
30
40
50
10
20
30
40
50
4
6
8
10
12
18
16
14
12
10
Numbers
of
Touch Pads
Cooking
Power
%
Microwave
Emission Time
(sec/cycle)
ON OFF
6
7
8
9
60
70
80
90
HI
60
70
80
90
100
14
16
18
20
22
8
6
4
2
0
9 9 : 9 9
Time
(Example: 2 hours
and 30 min)
2 h 3 0
Temperature
(Example: 300°F)
3 0 0 f
Clock
(Example: 12 hours
and 30 min)
1 2 : 3 0
Cooking Power
(Example: cooking
power 50)
p - 5 0
Weight
(Example: 4.5 lbs)
4 . 5
End Error
e
10
HOW THE MICROWAVE/ CONVECTION OVEN WORKS
MICROWAVE COOKING
Using microwave energy only, food is cooked quickly without altering its color or shape. The food is evenly cooked on a rotating turntable as the microwaves are produced by the magnetron. Power Control can be adjusted in 10 steps, enabling the various kinds of foods to cook at most desirable cooking power for the best results.
CONVECTION COOKING
This is a way of cooking with hot air from the convec-tion heater on the back side of the unit. This method allows food to be browned evenly without losing any of the juices. Heated air is circulated in the oven by a fan to enable the heating and cooking of food. Since hot air remains in the oven as it circulates, cooking is very efficient. The temperature inside the oven can be con­trolled according to the type of food being cooked.
COMBINATION COOKING
With microwave energy and hot air, this solid-state control can cook alternately according to the cycles programmed between microwave and hot air to pro-vide efficient cooking fully utilizing the advantages of two functions. Convection rack is also used in Combi­nation Cooking.
Fig. 5
Magnetron
Convection Heater
Convection Rack
Circulation Motor
Convection Heater
Convection Rack
Circulation Motor
– 11 –
COOKING FLOW CHART
Cooking procedure have five sequential programs.
AUTO WEIGHT DEFROST STAGE 1 STAGE 2 STAGE 3 HOLD WARM
Cooking program can be partially and independently selected.
Example:
AUTO WEIGHT DEFROST STAGE 1 STAGE 2 STAGE 3 HOLD WARM AUTO WEIGHT DEFROST STAGE 1 STAGE 2 STAGE 3 AUTO WEIGHT DEFROST STAGE 1 STAGE 2 HOLD WARM AUTO WEIGHT DEFROST STAGE 1 STAGE 2 AUTO WEIGHT DEFROST STAGE 1 HOLD WARM AUTO WEIGHT DEFROST STAGE 1 AUTO WEIGHT DEFROST HOLD WARM AUTO WEIGHT DEFROST STAGE 1 STAGE 2 STAGE 3 HOLD WARM STAGE 1 STAGE 2 STAGE 3 STAGE 1 STAGE 2 HOLD WARM STAGE 1 STAGE 2 STAGE 1 HOLD WARM STAGE 1 HOLD WARM AUTO WEIGHT COMBINATION REHEAT POPCORN
START
REHEAT
AUTO
WEIGHT
DEFROST
AUTO
WEIGHT
COMBINATION
STAGE 1 STAGE 3
HOLD
WARM
STAGE 2
CLOCK
POPCORN
– 12 –
OPERATING INSTRUCTIONS
TO SET THE TIME OF DAY
1. When the oven is plugged in, the display window will show zero( :0)
2. Touch CLOCK.
3. Touch numbers for correct time of day.
4. Touch CLOCK again.
NOTE:
If your oven does not operate properly, unplug the oven from the 120-volt household outlet and then plug it back in.
To reset the time of day in the display window, touch CLOCK again. The colon will disappear. Enter the correct time of day by following the above procedure.
Oven will operate even though the TIME OF DAY is not set.
If the TIME OF DAY is not set, nothing will show in the display window when STOP/CLEAR is touched.
The TIME OF DAY can be set only from 1 : 00 to 12 : 59. At invalid setting, “E” will appear in the display window with two short and one long beep sounds. Only STOP/CLEAR can be operated while an error condition exists.
If you accidentally touch more than 4 numbers, the last 4 numbers you have touched will appear in the display window.
If a momentary power failure occurs, the clock display returns to zero ( : 0). If this occurs, please reset the clock.
If STOP/CLEAR is touched or door is opened after cooking, the TIME OF DAY will appear in the display window.
If you don't set the time of day, the display counts up per minute.
REGULAR TIMER
1. Touch MICRO TIME.
2. Touch numbers for desired time.
3. Touch MICRO POWER.
4. Touch “0”
5. Touch START.
“MICRO TIME” COOKING
1. Touch MICRO TIME.
2. Touch numbers for desired cooking time.
3. Touch MICRO POWER.
4. Touch number for desired cooking power.
5. Touch START.
“CONVECTION” COOKING
To Preheat
1. Touch CONVECTION.
2. Touch number for desired preheating temperature.
3. Touch START.
NOTE:
After oven temperature reached the selected temperature, the oven will automatically begin to hold operation at the preheat temperature for 30 minutes.
To Cook
1. Touch CONVECTION.
2. Touch number for desired oven temperature.
3. Touch numbers for desired cooking time.
4. Touch START.
NOTE:
Convection cooking temperatures range from 225°F to 450°F.
When oven doesn't reach selected temperature, oven temperature will appear in the display window. Current temperature of oven will be displayed in rising 5°F increments. If oven temperature is lower than 200°F, the display window will show "LO F" until oven temperature reaches 200°F.
– 13 –
“COMBINATION” COOKING
1. Touch COMBINATION HIGH or LOW.
2. Touch numbers for desired cooking time.
3. Touch START.
NOTE:
Output is fixed as follows.
“AUTOMATIC DEFROST BY WEIGHT”
1. Touch MEAT, POULTRY or FISH of AUTO WEIGHT DEFROST.
2. Touch numbers for desired weight.
3. Touch START.
NOTE:
If you input over the acceptable weight, "E" will show in the display window. It means error and the oven does not operate.
When five short beeps sound during Auto Weight Defrost, please turn over foods.
Each category can defrost food with the weight of the defrosting food input. The cooking power will automatically be fixed in proportion to the time.
Categories for Auto Weight Defrost and the maximum weights are 9.9 lbs.
“AUTOMATIC COMBINATION” COOKING
1. Touch AUTO COOK.
2. Touch number for desired category.
3. Touch numbers for desired cooking weight.
4. Touch START.
NOTE:
If you input over the acceptable weight, "E" will show in the display window. It means error and the oven does not operate.
When five short beeps sound during cooking, please turn over foods.
Don't cook with plugging in the temperature probe.
If you touch Auto Weight Combination Cook key, the
cooking data input already in each stage is cancelled.
If you are going to reprogram a certain cooking function after programming Auto Weight Combination data, STOP/CLEAR must always be touched before.
Weight can be programmed in pounds and tenths of a pound. Categories for Auto Weight Combination Cooking and the maximum weights are 5.9 lbs.
“REHEAT”
1. Touch REHEAT.
2. Touch REHEAT repeatedly for desired category of Reheat. (Touch 1. or 2)
3. Touch START.
NOTE:
If you touch Reheat key, the cooking data input already in each stage is cancelled.
If you reprogram a certain cooking function after programming Reheat data, STOP/CLEAR must always be touched before.
“HOLD WARM”
1. Touch HOLD WARM.
2. Touch START.
NOTE:
The time of HOLD WARM is 60 minutes.
With temperature probe foods will be held at 120°F.
Take care that the temperature probe is not removed
from foods.
MICROWAVE
COOKING TIME
COMBI-HIGH
COMBI-LOW
8 Sec 8 Sec
14 Sec (375°F) 14 Sec (350°F)
CONVECTION
COOKING TIME
– 14 –
“POPCORN”
1. Put a micro-proof rack on the turntable.
2. Touch POPCORN.
3. Touch START.
NOTE:
If additional time is required, micro HI power in increments of 20 sec.
Elevate popcorn packages on a micro-proof rack.
Do not leave oven unattended while popping corn.
This feature can only be used for popping
packaged.
CHILD LOCK
To Set Child Lock
1. Touch “0” more than 2 seconds.
NOTE:
When Child Lock is selected STOP/CLEAR must always be touched before selection.
At this time, the oven will operate normally but Micro Power and Heater Power will be zero and cooking can not take place.
At this time, if you start to cook “L will appear in the display window for 1 sec at first.
.
To Cancel Child Lock
1. Touch “0” more than 2 seconds.
NOTE:
When you cancel Child Lock, STOP/CLEAR must always be touched before selection.
MULTI-STAGE COOKING
Lets start to cook with a first stage 4 minutes at the cooking power HI followed by a second stage of 10 minutes at cooking power 60.
1. Touch MICRO TIME.
2. Touch “4”, “0” and “0” in sequence.
3. Touch MICRO TIME.
4. Touch “1”, “0”, “0” and “0” in sequence.
5. Touch MICRO POWER.
6. Touch “6”.
7. Touch START.
NOTE:
There are three memory stages.
15
SCHEMATIC DIAGRAM
SYSTEM 1: STAND-BY CONDITION
Set up: Door is opened. Oven power cord is plugged into standard 120 volt ground outlet.
Normal operation
Oven light turns on.
POWER
T R ANS
CN 1
1 2 3 4 5
WH B L R D YL
REL A Y 3
REL A Y 4
P. C.B.
1 2 3
THERMOSTAT
( M AGNE TR ON )
SOLENOID
WH
WH
WH
WH
WH
RD
RD
RD
RD
RD
RD RD
YL
YL
YL
RD
RD
RD
RD
OVEN
LAMP
SWITCH
NC
YL
NO
COM
BL
WH
WH
WH
WH
AC 120V
60Hz
THERMOSTAT
(OVEN)
FUSE
GN
OVEN LAMP
O. L
TURNTABLE MOTOR
T. T. M
FAN MOTOR
F.M.
C.M.
CIRCULATION MOTOR
RECTIFIRE FU SE
CONVECTION HEA TER
REL AY 2
MONI TOR SWITCH
REL A Y1
NOTE: 1. DOOR IS CLOSED.
2. COOK OFF.
3.CIRCUIT BE SUB JECT TO
CH A NGE WITHOU T NO TICE.
SYM B OL COLOR
WH WHI TE
BK BL A CK
BL BL UE
RD RED
YL YEL L OW
PK PINK
BN BROWN
HIGH VOL TAGE
DIODE
MAGNETRON
HIGH VOL TAGE
HIGH VOL TAGE
CAPACITOR
TRA N SFORM ER
1 2 3
SECONDARY
SWITCH
WH
WH
THERMI S TOR
PRIMAR Y
SWITCH
Fig. 6
16
SYSTEM 2: MICROWAVE COOKING CONDITION
Set up: Door is closed. START is touched.
Normal operation
Oven light turns on.
Turntable operates.
Fan motor operates.
POWER
T R ANS
CN 1
1 2 3 4 5
WH B L R D YL
REL A Y 3
REL A Y 4
P. C.B.
1 2 3
THERMOSTAT
( M AGNE TR ON )
SOLENOID
WH
WH
WH
WH
WH
RD
RD
RD
RD
RD
RD RD
YL
YL
YL
RD
RD
RD
RD
OVEN
LAMP
SWITCH
NC
YL
NO
COM
BL
WH
WH
WH
WH
AC 120V
60Hz
THERMOSTAT
(OVEN)
FUSE
GN
OVEN LAMP
O. L
TURNTABLE MOTOR
T. T. M
FAN MOTOR
F.M.
C.M.
CIRCULATION MOTOR
RECTIFIRE FU SE
CONVECTION HEA TER
REL AY 2
MONI TOR SWITCH
REL A Y1
NOTE: 1. DOOR IS CL OSED.
2. COOK OFF.
3.CIRCUIT BE SUB JECT TO
CH A NGE WITHOU T NO TICE.
SYM B OL COLOR
WH WHI TE
BK BL A CK
BL BL UE
RD RED
YL YEL L OW
PK PINK
BN BROWN
HIGH VOL TAGE
DIODE
MAGNETRON
HIGH VOL TAGE
HIGH VOL TAGE
CAPACITOR
TRA N SFORM ER
1 2 3
SECONDARY
SWITCH
WH
WH
THERMI S TOR
PRIMAR Y
SWITCH
Fig. 7
17
SYSTEM 3: CONVECTION COOKING CONDITION
Set up: Door is closed. START is touched.
Normal operation
Oven light turns on.
Turntable operates.
Fan motor and circulation motor operate.
POWER
T R ANS
CN 1
1 2 3 4 5
WH B L R D YL
REL A Y 3
REL A Y 4
P. C.B.
1 2 3
THERMOSTAT
( M AGNE TR ON )
SOLENOID
WH
WH
WH
WH
WH
RD
RD
RD
RD
RD
RD RD
YL
YL
YL
RD
RD
RD
RD
OVEN
LAMP
SWITCH
NC
YL
NO
COM
BL
WH
WH
WH
WH
AC 120V
60Hz
THERMOSTAT
(OVEN)
FUSE
GN
OVEN LAMP
O. L
TURNTABLE MOTOR
T. T. M
FAN MOTOR
F.M.
C.M.
CIRCULATION MOTOR
RECTIFIRE FU SE
CONVECTION HEA TER
REL AY 2
MONI TOR SWITCH
REL A Y1
NOTE: 1.DOOR IS CLOSED.
2. COOK OFF.
3.CIRCUIT BE SUB JECT TO
CH A NGE WITHOU T NO TICE.
SYM B OL COLOR
WH WHI TE
BK BL A CK
BL BL UE
RD RED
YL YEL L OW
PK PINK
BN BROWN
HIGH VOL TAGE
DIODE
MAGNETRON
HIGH VOL TAGE
HIGH VOL TAGE
CAPACITOR
TRA N SFORM ER
1 2 3
SECONDARY
SWITCH
WH
WH
THERMI S TOR
PRIMAR Y
SWITCH
Fig. 8
18
CIRCUIT DESCRIPTION
The low voltage transformer supplies the necessary voltage to the micom controller when power cord is plugged in.
As the door is opened, the contact of MONITOR SWITCH short. This switch creates the short circuit to blow 15 A fuse during operation under abnormal condition. (i.e. should the contacts of primary switch and relay and/or secondary switch fail to open the circuit).
WHEN COOKING POWER AND COOKING TIME ARE SET BY TOUCHING THE TIME AND THE POWER PAD
The micom controller memorizes the function you set.
The time or cooking power you set appears in the dispaly window.
Each indicator light turns on to indicate that stage has been set.
WHEN TOUCHING THE START PAD WITH THE MICROWAVE FUNCTION SELECTED.
The oven lamp, fan motor and turntable motor oper­ate by closing the relay 3 and primary switch.
The 120 Volts AC is supplied to the high voltage transformer through the contact of the relay 1 and primary switch. 3.5 Volt AC generated from the fila­ment (winding of the high voltage transformer applied to the magnetron to heat magnetron fila­ment) through two noise suppression chock coils.
A high voltage 2100 Volts AC is generated in the secondary winding of the high voltage transformer and this secondary voltage is increased by action of the diode and charging of the high voltage capacitor. This resultant is then applied to the magnetron via the filament.
The disturbance wave generated by the magnetron is suppressed by the choke coils, filter capacitors and the magnetron shielded case, so that TV and RADIO programs are not impaired by noise.
WHEN TOUCHING THE START PAD WITH THE CONVECTION COOKING FUNCTION SELECTED.
Relay 2 is closed to provide a current path to the Convection Heater.
The microwave does not emit with Relay 1 open.
The Relay 3, 4 and primary switch are closed to
provide a current path to the oven lamp, the turn­table motor, the fan motor and the circulation motor.
WHEN THE OVEN IS SET AT SOME COOKING POWER EXCEPT MAX. COOKING POWER.
Micom controller controls the ON-OFF time of the RELAY by the applied gets signal to vary the aver­age output power of microwave oven from COOK­ING POWER 10” to “COOKING POWER HI”.
One complete cycle of Relay is 22 seconds.
WHEN THE DOOR IS OPENED DURING COOKING.
Both primary switch and relay open to cut off primary winding voltage to the high voltage trans­former.
ON-OFF of relay is coupled electrically with open and close of secondary switch.
When the door is opened, secondary switch is closed and when the door is closed, secondary switch is opened.
Function indicator light and colon turn off and dis­play stops counting down.
Relay stops functioning.
As the door is opened, if the contact of primary
switch and relay and/or secondary switch fail to open, the 15 A fuse opens due to the large current surge caused, by the monitor switch activation and then stops magnetron oscillation.
– 19 –
MAGNETRON TUBE
The magnetron tube is the heart of the microwave oven. It is basically a diode with the addition of a magnetic field. The magnetron tube assembly con­sists of cylindrical cathode (negative) terminal, enclosed within a cylindrical anode (positive) termi­nal, evacuated of all air, and surrounded by a perma­nent magnet.
In order to create an electron flow from cathode to anode, the cathode must be heated and a potential difference must exist between the two. This is accomplished by heating the cathode with 3.15 VAC (from the filament winding of the high voltage trans­former), and applying a negative 4000 VDC (from the voltage doubler circuit) to the cathode.
Originally, the electrons would travel in a straight line from the cathode to the anode (see Fig. 9). However, with the addition of a permanent magnet surrounding the anode creating a magnetic field, the electrons travel an orbital path between the cathode and anode (see Fig. 10). As the electrons approach the anode, their orbital path takes them past small resonant cavities that are part of the anode. The passing notion of the electrons induces electron cur­rent to oscillate in the resonant cavities at the very high frequency or 2,450 megahertz. This RF energy is then transferred to the antenna.
TESTING MAGNETRON TUBE
Disconnect power, remove the wrapper, and dis­charge the capacitor.
Remove the two leads from the magnetron ter­minals.
Connect the ohmmeter between one terminal of the magnetron and the outer case of the magnetron. If the ohmmeter reads infinity, go to below. If the ohm­meter reads less than infinity, the magnetron is shorted.
Connect an ohmmeter across the terminals of the magnetron. The ohmmeter should read less than one ohm. If the ohmmeter reads over one ohm or infinity, the tube is defective.
MAGNETRON WITHOUT MAGNETIC FIELD
MAGNETRON WITH MAGNETIC FIELD
ANTENNA
ANTENNA
PERMANENT MAGNET
CATHODE
CATHODE
2,450 MHz.
ELECTRONS
ELECTRONS
ANODE
ANODE
Fig. 9
Fig. 10
20
DESCRIPTION AND FUNCTION OF COMPONENTS
OVEN LAMP
The oven lamp illuminates the interior of the oven during cooking so that food can be seen without opening the door. The oven lamp will turn off when the cooking time is ended.
TURNTABLE MOTOR
The turntable motor rotates the turntable located on the bottom of the oven cavity during the cooking operation to cook the foods evenly. Turntable will rotate in either direction.
OVEN THERMOSTAT
The oven thermostat located on the insulator-T, is designed to prevent damage to the components and acts when heater overheats to abnormally high tem­peratures. Under normal convection operation, the heater thermostat remains closed. However, when abnormal condition within the convection chamber approaches a critical level (130°C), the oven ther­mostat will open and interrupt the circuit to the oven, causing it to shut down.
MAGNETRON THERMOSTAT
The magnetron thermostat located on the magnetron, is designed to prevent damage to the magnetron if an overheated condition develops in the tube due to abnormal state.
The magnetron thermostat remains closed under nor­mal operation, but the magnetron thermostat opens when abnormal high temperatures within the magne­tron approach a critical level (145°C), causing oven to shut down.
DOOR OPENING MECHANISM
The door can be opened by pushing button and lifting the latch as a result of action by the latch spring, latch and latch board jaw. The latch is released from the latch board and the door can be opened.
PRIMARY AND SECONDARY INTERLOCK SWITCHES (FIG. 11)
The primary interlock switch is mounted in the latch board-U and secondary interlock switch is mounted in the latch board-L.
When the door is closed, the switches are activated by the latch on the door. When the door is opened, the switches interrupt the circuit to all components except the oven lamp.
MONITOR SWITCH (FIG. 11)
The monitor switch, mounted on the latch board-L with the oven lamp switch, is activated by a latch on the door while the door is closed.
If the door is opened and the primary and secondary interlock switch contacts fail to open, this switch is intended to render the oven inoperative by means of fuse failure, simultaneously with the closing of monitor switch contacts.
OVEN LAMP SWITCH (FIG. 11)
The oven lamp switch mounted on the latch board-L with monitor switch, is activated by latch on the door while the door is closed.
OVEN LAMP SWITCH
MONITOR SWITCH
SECONDARY SWITCH
PRIMARY SWITCH
Fig. 11
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