LG MCD112 A0U Diagram

MINI Hi-Fi SYSTEM
SERVICE MANUAL
MODEL : MCD112 (MCS112F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL
.
Website http://biz.lgservice.com
SERVICE MANUAL
P/NO : AFN72956656 APRIL, 2009
Internal Use Only
CONTENTS
SECTION 1 GENERAL
SERVICING PRECAUTIONS................................1-2
• NOTES REGARDING HANDLING OF THE PICK-UP
• NOTES REGARDING COMPACT DISC PLAYER REPAIRS
ESD PRECAUTIONS ............................................1-4
LOCATION OF USERS CONTROLS....................1-5
SPECIFICATIONS .................................................1-7
SECTION 2 EXPLODED VIEWS
CABINET EXPLODED VIEW................................2-1
TAPE DECK MECHANISM EXPLODED VIEW....2-3
1. TAPE DECK MECHANISM
(A/S & A/S : RIGHT A/S DECK) ..................2-3
2. TAPE DECK MECHANISM
(A/S & A/S : LEFT A/S DECK) ....................2-5
CD MECHANISM EXPLODED VIEW ...................2-7
3. PS9829B ....................................................3-15
4. PT6324 .......................................................3-15
5. STR-S6757IF1905......................................3-16
6. TAS5142 .....................................................3-17
7. U1739EJ2V1UD00/KF2_E .........................3-18
WIRING DIAGRAM .............................................3-19
BLOCK DIAGRAMS ...........................................3-21
1. SMPS BLOCK DIAGRAM .........................3-21
2. MAIN & FRONT BLOCK DIAGRAM .........3-23
SCHEMATIC DIAGRAMS ...................................3-25
1. SMPS SCHEMATIC DIAGRAM ................3-25
2. MAIN SCHEMATIC DIAGRAM..................3-27
3. AMP SCHEMATIC DIAGRAM ...................3-29
4. DECK SCHEMATIC DIAGRAM.................3-31
5.
FRONT SCHEMATIC DIAGRAM
6.
KEY-L SCHEMATIC DIAGRAM
7.
KEY-R SCHEMATIC DIAGRAM
PRINTED CIRCUIT BOARD DIAGRAMS...........3-37
1. MAIN P.C.BOARD .....................................3-37
2. FRONT P.C.BOARD ..................................3-41
3. SMPS P.C.BOARD ....................................3-43
4. KEY-L P.C.BOARD ....................................3-44
5. KEY-R P.C.BOARD ...................................3-44
.................3-33
...................3-35
...................3-36
SPEAKER EXPLODED VIEW ..............................2-9
MODEL : MCS112F.........................................2-9
PACKING ACCESSORY VIEW...........................2-13
SECTION 3 AUDIO PART ELECTRICAL
AUDIO ELECTRICAL
TROUBLESHOOTING GUIDE..............................3-1
1. POWER (SMPS) .........................................3-1
2. P-SENS .......................................................3-2
3. VKK CHECK................................................3-2
4. MICOM PART CHECK I ..............................3-2
5. MICOM PART CHECK II .............................3-3
6. IC103(KS4CD21CS) CHECK......................3-4
7. FLD DISPLAY CHECK ................................3-5
8. PWM MODULATION PART CHECK ...........3-6
9. POWER AMP PART CHECK ......................3-7
10. AUX FUNCTION CHECK ............................3-8
11. TUNER FUNCTION CHECK .......................3-9
12. TAPE FUNCTION CHECK ........................3-10
13. TAPE PLAY PART CHECK ........................3-11
14. TAPE REC PART CHECK .........................3-12
INTERNAL BLOCK DIAGRAM OF ICs..............3-13
1. ES6838.......................................................3-13
2. HA12237F. ..................................................3-14
SECTION 4 CD PART ELECTRICAL
CD ELECTRICAL
TROUBLESHOOTING GUIDE..............................4-1
1. CD PART TROUBLESHOOTING................4-1
2. USB PART TROUBLESHOOTING..............4-9
WAVEFORMS OF MAJOR CHECK POINT .......4-10
SCHEMATIC DIAGRAMS ...................................4-13
1. CD SCHEMATIC DIAGRAM .....................4-13
2. USB SCHEMATIC DIAGRAM ...................4-15
PRINTED CIRCUIT BOARD DIAGRAM.............4-17
CD P.C.BOARD .............................................4-17
SECTION 5 REPLACEMENT PARTS LIST
............................................5-1
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-1
LGE Internal Use Only
SECTION 1 GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
LGE Internal Use Only
1-2
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong mag­netism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-3
LGE Internal Use Only
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are inte­grated circuits and some field-effect transistors and semiconductor chip components. The following tech­niques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
[CAUTION. GRAPHIC SYMBOLS]
THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED "DANGEROUS VOLTAGE" THAT MAY BE OF SUFFICIENT MAGNI­TUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
LGE Internal Use Only
1-4
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LOCATION OF USERS CONTROLS
FRONT PANEL
1
2
6
7
3
4
5
1. POWER
You can set up the unit into an economic power save mode. In the power-on status, press and hold
(POWER) for about 3 seconds. To cancel
power save mode, press (POWER).
2. ST./MONO
Press ST./MONO. This will change the tuner from stereo to mono and usually improve the reception.
3. MP3 OPT. (MP3 Optimizer)
This function is optimized for compressible MP3 files so that it improves the bass sound.
4. DEMO
Press DEMO in power off state to demonstrate the function on display window. To cancel it, press or DEMO again.
5. Headphone jack
Connect a headphone plug (ø3.5 mm) into the jack to listen to the sound through headphones (not supplied).
8
9
10
11
6. CD tray
7. XTS - PRO
The function creates the optimum sound for you to play of the original sound. Each time you press XTS - PRO, “XTS -- PRO ON” or “XTS -- PRO OFF” is displayed in turn. (The XTS Pro function will not be operated when a headphone has been connected.)
8. D.SKIP
If more than one portable USB player is connected to the system at the same time, press D.SKIP to select one of them.
9. AUX
You can connect many other types of audio or audio visual device to the system via the auxiliary sockets (AUX IN) on the back of the player.
10.VOLUME
Control the volume when using any function.
11. USB connector - OPTIONAL
Connect a remote USB compatible player here.
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-5
LGE Internal Use Only
REMOTE CONTROL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1. Search for a folder of MP3/WMA files
When a CD containing MP3/WMA files in several folders is being played, press PRESET/FOLDER to select the folder you want to play.
2. Fall asleep while listening to your player
Firstly, start a radio station or music. Press SLEEP on the remote one or more times to select a delay of between 10 and 180 minutes, after which the player will turn off.
3. Use when playing a CD
4. Listen to your tracks again and again
Press REPEAT once to repeat the track currently playing. Press REPEAT twice to repeat the whole CD, or if you’re listening to the whole folder of MP3/WMA CD . The display will show what is being repeated.
5. Use when playing a cassette tape
6. Sound quality adjustment
You can select a desired sound mode by using EQ.
7. Play any track on a CD
Press the corresponding number buttons on the remote control.
8. Temporarily stop the sound
Press the button again to return to the sound.
9. To change the functions
Change the functions between FM, AM, CD, AUX, USB or TAPE
10.Dimm the display light
11. For storing radio stations
If you have saved radio stations using PROGRAM/ MEMO, you can scroll through them and select one (see Listening to the radio).
12.eXtreme Dynamic Sound System
Reinforce the treble, bass and surround sound effect. XDSS ON will show in the display. Press again for XDSS OFF.
13.RANDOM
Press RANDOM, play tracks/files you can in a ran­dom order or cancel it.
14.See information about your music
MP3/WMA files often come with tags. The tag gives the Title, Artist or Album. Press INFO while a file is playing to see this information. If there are no tags, “NO ID3 TAG” or “NO WMA TAG” will show.
LGE Internal Use Only
1-6
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPECIFICATIONS
• GENERAL
Net Weight 5.57kg (MCD212 Model)
5.36kg (MCD112 Model)
External dimensions (WxHxD) 170 x 243 x 282mm
• TUNER
FM Tuning Range 87.5 ~ 108.0MHz or 65 ~ 74MHz,
87.5 ~ 108.0MHz
AM Tuning Range 522 ~ 1620kHz or 520 ~ 1720kHz
• AMPLIFIER
Output Power 100W + 100W (MCD212 Model)
50W + 50W (MCD112 Model) T.H.D 0.5% Frequency Response 40 ~ 20000Hz Signal-to-noise ratio 75dB
• CD
Frequency response 40 ~ 20000Hz Signal-to-noise ratio 75dB Dynamic range 75dB
• SPEAKERS
MCS212F Type Bass Reflex 2 Way 2 Speaker
Impedance 4 Rated Input Power 100W Max. Input Power 200W Net Dimensions (WxHxD) 220 x 342 x 270mm Net Weight (1EA) 3.46kg
MCS112F Type Bass Reflex 2 Way 2 Speaker
Impedance 4 Rated Input Power 50W Max. Input Power 100W Net Dimensions (WxHxD) 200 x 337 x 228mm Net Weight (1EA) 2.92kg
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-7
LGE Internal Use Only
MEMO
LGE Internal Use Only
1-8
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 2 EXPLODED VIEWS
255
256
E
F
G
I
J
H
A
B
B
M
N
A
J
K
H
L
L
K
M
I
C
G
E
F
D
A26
A41
A47
A46
266
263
305
451
267
289
456
450
264
458
450
450
450
290
290
454
CABLE2
CABLE4
CN806
P9701
P9702
260
CD
MAIN
SMPS
291
257
255
259
253
253
254
450
N
N
C
450
450
A00
CABLE1
CABLE5
CN201
CABLE3
A43
A40
FRONT
CABINET EXPLODED VIEW
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-1 2-2
LGE Internal Use Only
TAPE DECK MECHANISM EXPLODED VIEW
1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK)
BRASS MOTOR PULLEY MAYBE CHANGED FOR WOW FLUTTER WHEN NECESSARY
009
003
A00
001
002
007
008
022
006
016
015
017
023
018
019
025
020
A01
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
011
LGE Internal Use Only
009
013
A02
2-3 2-4
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK)
019
A00
003
009
007
008
016
017
022
018
023
015
020
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
024
011
009
013
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
A03
2-5 2-6
LGE Internal Use Only
CD MECHANISM EXPLODED VIEW
416
151
159
165
164
417
166
417
167
416
177
175
172
170
419
417
418
418
190
189
188
A30
A32
A26
181
187
186
184
421
421
185
156
155
153
173
168
163
162
441
440
422
A35
417
LGE Internal Use Only
2-7 2-8
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPEAKER EXPLODED VIEW
MODEL : MCS112F
A80L
A80R
A80AL
A80AR
850L
850R
853
A80B
855
856
854
851
852
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
WIRE80
2-9 2-10
LGE Internal Use Only
MEMOMEMO
LGE Internal Use Only
2-11 2-12
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PACKING ACCESSORY VIEW
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-13
LGE Internal Use Only
MEMO
LGE Internal Use Only
2-14
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 3 AUDIO PART ELECTRICAL
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
POWER (SMPS)
YES
Check the fuse
F901
YES
Check
the DC V of C905.
If DC V is over
400V
YES
Chcek the
DC V of C909, C903,
C921 If DC V is in 14~19V
and it is steady.
YES
Check the
DC V of C981, C945.
If DC V is 6.1V
NO
NO
NO
Replace the fuse
Check BD901, LF901, 902
Check IC901, 902
YES
Check short of
P9701, P9702 line
Check short of P9702 line
NONO
Replace IC 901,902
YES
Chcek the
DC V of C950, C951
If DC V is in
31.5V
YES
OK
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO
Check short of P9701 line
3-1
LGE Internal Use Only
2. P-SENS
P-SENS
YES
Check
the PIN6 of P9702
If DC V is over 5.6V
3. VKK CHECK
VKK check
Check
the PIN3 of P9702
If DC V is over -28V ±2
OK
OK
YES
YES
YES
NO
NO
Check power circuit Trouble shooting
Check power circuit Trouble shooting
4. MICOM PART CHECK I
MICOM part check I
YES
Check P-SENS
(P7904)_PIN6.
YES
Check both
end voltage of IC101
(KIA7042).
YES
Check voltage of IC100
78KO/KF2_PIN1.
YES
OK OK
LGE Internal Use Only
NO
SMPS troubleshooting.
NO
Check if IC101(KIA7042) of output voltage is over 4.3V.
Refer to
Check
if input voltage of
IC101(KIA7042) is
over 5V.
YES
YES
NO
3-2
Check the
periphery of IC101
(KIA7042).
YES
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NO
Replace IC101
(KIA7042).
5. MICOM PART CHECK II
MICOM part check II
YES
voltage of P7904_PIN5
Check if
is 5.6V.
YES
Check
both end voltage of
D101
YES
Check
Q101_ emitter/collector
5V.
YES
NO
NO
NO NO
Refer to
SMPS troubleshooting.
Check if output of
D101(1SR35) is 5V.
YES
Check D101.
YES
OK
Check Q102_base
0.6V HIGH.
YES
NO
Replace D101.
Check if output of IC101
(KIA7042) is over 4.3V.
YES
Check if IC103_PIN8 and
IC100_PIN19, 20, 59 are 5V.
YES
X101 : 32.768kHz
X100 : 9.8304MHz
Check the operation.
YES
OK
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
Q102_collector 0.6V LOW.
Check Q102.
OK
YES
YES
3-3
NO
Check IC101.
YES
OK
Replace Q102.
NO
Replace IC101.
LGE Internal Use Only
6. IC103(KS4CD21CS) CHECK
Check
IC100(78KOKF2)_
PIN 22, 24
YES
PIN22
DATA PIN24 CLK
YES
OK
Check micom
voltage 5V.
YES
Check micom.
YES
OK
NONO
NO
Refer to
micom troubleshooting
Replace micom.
LGE Internal Use Only
3-4
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. FLD DISPLAY CHECK
FLD display check
YES
P7904_PIN1, 2, 3 voltage
Check
input.
YES
Check if both end votage
of F1, F2 are over 3.7V.
VKK : over 26V.
YES
Check P3702
connection and power.
Pin1 : FL-22 Pin2 : FL+26
Pin3 : VKK- over
26V.
YES
Check
IC301(PT6324) voltage.
Pin50 VKK : -26V
PIN9.52 : +5V
NO
NO
NO
Refer to SMPS
Check P3702 connection.
YES
Check each
PIN voltage.
YES
OK
If voltage is not 5V,
check input and output
of D319(1SR35).
YES
NO
Replace P3702.
YES
IC100 - >
Check IC301
DATA communication.
PIN PIN 75PIN - > 3PIN STB 76PIN - > 2PIN D 78PIN - > 1PIN
CLK
YES
YES
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO
Check IC301.
YES
OK
IC100
75 PIN - > STB
77 PIN - > 4PIN DI
78 PIN - > 1PIN CLK
Check data output.
YES
76 PIN - > DO - - >
Check DATA in Check IC100.
YES
Check IC100.
YES
OKOK
3-5
NO
NO
Replace IC301.
Replace IC100FLD light on?
LGE Internal Use Only
8. PWM MODULATION PART CHECK
PWM modulation
part check
YES
P7905_PIN9
3.3V checking
NO
SMPS troubleshooting.
Refer to
YES
Check IC604(PS9829)
VDD PIN voltage(3, 7, 8,
10, 22, 29, 39, 47, 56, 65,
72, 94).
Check X601_PIN2 3.3V.
YES
Check
X601 12.288MHz
operation.
YES
Check IC605_
PIN3 input and PIN2
output.
YES
IC604
(PS9829) PIN86 CLK
input check
YES
NO
NO
NO
Check X601
12.288MHz.
YES
OK
Check IC605_
PIN8 3.3V.
YES
Check IC605_
PIN3 input
YES
Check IC605_
PIN2 output
YES
OK
Check R680
(470) output.
YES
OK
NO
NO
NO
NO
NO
Replace X601.
Check FB614
BEAD input, output and
voltage.
YES
OK
Check X601
2.288MHz YES
Replace IC605.
Replace R680.
NO
NO
Replace FB614
Replace X601.
OK
Check
IC100(78KOKF2)
21->PWM_CLK
22->PWM_DATA
43->PWM_REST
output.
YES
Check IC604
(PS9829) DATA input.
78 PIN->DATA
79 PIN->CLK
YES
Check PWM
modulator output.
FL:75(+)74(-)
FR:71(+)70(-)
YES
LGE Internal Use Only
NO
NO
LINE registor output.
DATA:R671, CLK:R670
RST:R665
DVD ASS`Y(PS9829)
communication
IC604(PS9829) DATA
NO
Check IC604(PS9829).OK
Check
YES
OK
Check
(P7403).
YES
Check
input.
YES
OK
NO
NO
NO
Replace R670, R671
CD troubleshooting.
3-6
and R665
Refer to
Check each LINE
registor output.
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. POWER AMP PART CHECK
Power AMP part check
YES
P7905_3PIN : +12V, PIN13, 14, 15 : 35V.
YES
Check each IC700, 701, 702, 703
PIN21, 26, 29, 34 input voltage.
YES
Check each
IC700, 701, 702, 703
PIN1,17, 18, 19, 36 +12V
input.
YES
Check PWM modulator input.
Each IC PIN4, 6, 14, 16
YES
Power IC700, 701, 702, 703
PIN20, 27, 29, 34 output.
NO
NO
Refer to SMPS troubleshooting.
Check each LINE registor output voltage.
IC700 : R701, 702, 726, 727
YES
Check output line coil.
YES
OK
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO
3-7
Replace the coils
LGE Internal Use Only
10. AUX FUNCTION CHECK
AUX function check
YES
Check JK800 connection.
YES
Check
IC200(BU4052)_
PIN4, 11 input
waveform.
YES
Check IC200(BU4052)_
PIN3, 13 output waveform.
YES
Check
IC801(MC4580)_PIN 2, 6
input waveform.
YES
NO
NO
IC200(BU4052)_PIN16
Check
VDD, PIN8 VSS
power.
YES
Replace IC200
Check
IC801(MC4580)_PIN4
VSS, PIN8 VDD
power.
YES
Replace IC801OK
NO
NO
Check µ-COM(IC301)_
PIN83, 84 commucation.
Refer to
SMPS troubleshooting.
LGE Internal Use Only
3-8
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
11. TUNER FUNCTION CHECK
TUNER function check
YES
Check TUNER
module(TU601) operation.
YES
Check IC200(BU4052)_PIN1, 12 input
waveform.
YES
Check
IC200(BU4052)_PIN3, 13
output waveform and IC601
(BU4052)_PIN2,15 input
waveform.
YES
Check IC801(MC4580)_
PIN2, 6 input waveform.
NO
NO
NO
Check TUNER module voltage(PIN2 : 9V).
Check IC200(BU4052)_
PIN16 VDD, PIN8 VSS power.
YES
Replace IC200.
Replace IC200.
Check IC801(MC4580)_
PIN4 VSS, PIN8 VDD power.
YES
OK
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-9
YES
Replace IC801.
LGE Internal Use Only
12. TAPE FUNCTION CHECK
TAPE function check
YES
TAPE PCB ASS`Y
YES
IC200(BU4052)_PIN2, 15 input
Check
waveform.
YES
Check IC200(BU4052)_PIN3, 13
output waveform and IC601(BU4052)_
PIN2, 15 input waveform.
YES
Check IC801(MC4580)_ PIN2, 6 input waveform.
YES
NO
NO
Check IC200(BU4052)_
PIN16 VDD, PIN8 VSS power
YES
Replace IC200.
Replace IC200.
Check IC200(BU4052)_
PIN16 VDD, PIN8 VSS power
YES
Replace IC200.
LGE Internal Use Only
OK
3-10
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
13. TAPE PLAY PART CHECK
TAPE PALY part check
YES
IC201(HA12237)_PIN16
Check
12V input.
YES
Check IC201_
PIN5, 26 signal
output.
YES
NO
NO
SMPS troubleshooting.
Refer to
Check A/B
deck head input.
YES
Check A deck head input
IC201_PIN32, 39 and B deck
head input IC201_PIN34, 37.
YES
Check IC201
YES
OK
NO
NO
Replace head wire and tape
deck mechanism.
Replace IC201.
Check IC201_PIN14
mute operation.
YES
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO
Check IC202_PIN10 "HIGH"
YES
Check IC202.
YES
OKOK
3-11
NO
Replace IC202.
LGE Internal Use Only
14. TAPE REC PART CHECK
TAPE REC part check
YES
IC604(PS9829)_PIN49, 52
Check
PWM output.
YES
Check IC201_
PIN7, 24 record input.
YES
Check IC201_
PIN10, 21 output.
YES
Check L203_PIN2, 3
oscillation.
NO
NO
NO
Refer to PWM
modulation troubleshooting.
Check IC100_PIN23
"HIGH"
YES
OK
Check Q205(D1304)_
base "HIGH".
NO
NO
Replace IC201.
Check IC100_PIN23 "HIGH"
YES
YES
Check P2203_PIN5, 3 input
and PIN8 erase input.
YES
OK
LGE Internal Use Only
YES
OK
3-12
Replace IC202.
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
INTERNAL BLOCK DIAGRAM OF ICs
1. ES6838
GPIO
SDRAM/ROM
Interface
Audio ADC
Serial Audio
Interface
Audio DAC
USB
DVD
Descrambler
Transport
ATAPI
32-Bit
RISC
Processor
16 K Cache
Gateway
+
DMA
Controller
Huffman Decoder
+
Servo Controller / RF
Video
Processor
Display
OSD / SPU
Controller
Scaler
DeIntelacer
TV-Encoder
VDAC
HDMI I/F
8051
µController
DSC
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
Digital
PLL
ECC
3-13
ROM
RAM
DRAM
Interface
LGE Internal Use Only
2. HA12237F
LGE Internal Use Only
3-14
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. PS9829B
/
MBCK
MLRCK
MSDIN[0:3]
SBCK
SLRCK
SSDIN[0:3]
MIC_MCLK
MIC_BCK
MIC_LRCK
MIC_SDIN
SPI/I2C
SO/SDA
SCK/SCL
SI/I2C_AD0
CS/I2C_AD2
EXT_MUTE
Input
&
Output
MUX
Sample
Rate
Converter
Input
Mapper
Mic, Input
Processor
Host
Interface
2
(I
C, SPI)
Internal Controls
Down Mixer
Mixer
Serial Audio
Output
Interface
4 Band
EQ
Internal Clock Internal Reset
Reset & Power Down
PLL
Bass
Manager
Automatic
Gain
Limiter
Main
Volume
Power Supply
Trim
Volume
Serial Audio
Output
Interface
Output Mapper
PWM
Modulator
POP
NR
DMIX_MCLK
OLRCK OBCK
DMIX_SDOUT
PWM1_P/M
PWM2_P/M
PWM3_P/M
PWM4_P/M
PWM5_P/M
PWM6_P/M
PWM7_P/M
PWM8_P/M
PWM_HP_L_P/M
PWM_HP_R_P/M
PWM_SWL_P/M
EPD_ENA
OVERLOAD
4. PT6324
DIN/DOUT
CLK
STB
OSC
LED1
Serial
Data
Interface
CSC
LED
Driver
CLK_IN
Control
Display Memory
Timing Generator
Key Matrix Memory
/RESET
Dimming Circuit
PLL_DVSS
PLL_DVDD
PLL_AVSS
PLL_AVDD
DVSS
DVDD
IO_VSS
IO_VDD
Segment Driver
Grid
Driver
SG1/KS1 SG2/KS2 SG3/KS3 SG4/KS4 SG5/KS5 SG6/KS6 SG7/KS7 SG7/KS7 SG8/KS8 SG9/KS9 SG10/KS10 SG11/KS11 SG12/KS12 SG13/KS13 SG14/KS14 SG15KS15 SG16/KS16 SG17 SG18 SG19 SG20 SG21 SG22 SG23 SG24
GR1 GR2 GR3 GR4 GR5 GR6 GR7 GR8 GR9 GR10 GR11 GR12 GR13 GR14 GR15 GR16
Copyright © 2009 LG Electronics. Inc. All right reserved.
K1 K2 VDD GND VEE
3-15
LGE Internal Use Only
Only for training and service purposes
5. STR-S6757IF1905
4
Vcc
Reg&
Iconst
Burst Control
S
OVP
Start
Stop
Burst
RQ
OSC
Protection latch
R
Q
S
Q
DRIVE Reg
Delay
S
R
OCP
FB
D
S
GND
FB
1
2
3
6
OLP
Soft Start
MaxON
Bottom Selector
BSD
Counter
BD
OCP/BD
7
SS/OLP
5
LGE Internal Use Only
3-16
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. TAS5142
System
Microcontroller
T
AS5508
ALID
V
OTW
SD
RESET_AB RESET_CD
SD
OTW
BST_A
BST_B
Bootstrap
Capacitors
Left-
Channel
Output
Right-
Channel
Output
System
Power
Supply
32 V
Hardwire
Mode
Control
PVDD
PWM_A
PWM_B
PWM_C
PWM_D
M1
M2
M3
Input HúBridge 1
Input H-Bridge 2
PVDD_A, B, C, D
GND_A, B, C, D
4
4 4
PVDD
Power
Supply
Decoupling
2-Channel
H-Bridge
BTL Mode
GVDD_A, B, C, D
VDD
GND
VREG
GVDD
VDD
VREG
Power Supply
Decoupling
Output
H-Bridge 1
Output
H-Bridge 2
AGND
OC_ADJ
Hardwire OC Limit
OUT_A
OUT_B
OUT_C
OUT_D
BST_C
BST_D
2nd-Order L-C
Output Filter
for Each
Half-Bridge
2nd-Order L-C
Output Filter
for Each
Half-Bridge
Bootstrap
Capacitors
GND
12 V
VAC
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
GND
GVDD (12 V)/VDD (12 V)
3-17
LGE Internal Use Only
7. U1739EJ2V1UD00/KF2_E
TO00/TI010/P01
TI000/P00
RxD6/P14 (LINSEL)
TO01/TI011/P06
TI001/P05
TOH0/P15
TOH1/P16
TI50/TO50/P17
TI51/TO51/P33
RxD0/P11
TxD0/P10
RxD6/P14 TxD6/P13
SI10/P11
SO10/P12
SCK10/P10
SI11/P03
SO11/P02
SCK11/P04
SCK11/P05
SIA0/P143
SOA0/P144
SCKA0/P142
STB0/P145
BUSY0/P141
EXSCL0/P62
SDA0/P61
SCL0/P60
ANI0/P20 to
ANI7/P27
AV
REF
AV
INTP0/P120
INTP1/P30 to
INTP4/P33
INTP5/P16
INTP6/P140,
INTP7/P141
SS
RxD6/P14 (LINSEL)
16-bit timer/ event counter 00
16-bit timer/ event counter 01
Internal low-speed
8-bit timer event counter 50
8-bit timer event counter 51
Serial interface UART0
Serial interface UART6
Serial interface CSI10
Serial interface CSI11
Serial interface CSIA0
Serial interface IIC0
8
4
2
8-bit timer H0
8-bit timer H1
oscillator
Watchdog timer
Watch timer
LINSEL
A/D converter
Interrupt
control
78K/0
CPU core
Note 1
BANK
Internal
high-speed
RAM
VDD,
EVDD
VSS,
EVSS
Flash
memory
Internal
expansion
RAM
FLMD0
Note 2
7
8
7
4
8
8
5
6
BUZ/P141
PCL/P140
POC/LVI
control
KR0/P70 to
8
KR7/P77
OCD0A OCD0B
RESET XT1/P121 X2/EXCLK/P122
XT1/P123 XT2/EXCLKS/P124
REGC
Port 0 P00 to P06
Port 1 P10 to P17
Port 2 P20 to P27
Port 3 P30 to P33
Port 4 P40 to P47
Port 5 P50 to P57
Port 6 P60 to P678
Port 7 P70 to P778
Port 12 P120 to P124
Port 13 P130
Port 14 P140 to P145
Buzzer output
Clock output control
Power on clear/
low voltage
indicator
Key return
Reset control
Multiplier &
divider
On-chip debug
System control
Internal high-speed
oscillator
Volt age
regulator
Note 2
/X1, OCD1A
Note 2
/X2, OCD1B
EXLVI/P120
Note 2
/P31
Note 2
/P32
LGE Internal Use Only
3-18
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WIRING DIAGRAM
SMPS PCB
15P
2 CH SPK TERMINAL
3 CHANGER MD
3P
RED
5P
6P
RED
AUX
JACK
MODULE
TUNER
[Total CNT Q'ty : 14ea]
1. SMPS MAIN : 2ea
2. MAIN DVD : 2ea
3. MAIN FRONT : 1ea
4. FRONT DVD : 1ea
5. DVD MD : 5ea
6. DECK MECHA. : 3ea
4P
4P
CD PCB
30P
USB MIC H/P
8P3P 13P
MAIN
PCB
29P
DOUBLE DECK
MECHANISM
FRONT PCB
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-19 3-20
LGE Internal Use Only
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM
RECTIFICATION
SMOOTHING
AMP
Switch
T R A
CIRCUIT
ZNR &
FILTER
AC INPUT
IC #
MAIN
Switch
IC #
1
2
N S
#1
T R A N
AMP (+) 31.5V
FEED BACK
3.5V (278R35)
6.1V (KIA278R05)
P9701
12V (78R12)
5V(P-SEN S)
P9702
LGE Internal Use Only
S
#2
3-21 3-22
-12V
-31. 5V(VKK)
FL1-FL2 (4. 5V)
FEED BACK
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. MAIN & FRONT BLOCK DIAGRAM
DECK B
DECK A
DECK S/W
TUNER MODULE
AUX
L/R, REC_L/R
ERASE
L/R
TUNER_L / R
AUX_L / R
[5]
BU4052
AUDIO
S/W
HA12237F
Cassette
Deck
P
AS
DECK_L / R
AUDIO L / R
REC_MUTE, PB_MUTE, TAPE_A/B
[4]
SOL_A/B, MOTOR, REC_BIAS
[4]
HALL_A/B, LEAF_A/B
[4]
RDS_CLK / DATA, PLL_DO / CLK / CE[5]
PLL_DI, T_MUT
AK5358
2CH.
ADC
E[2]
4052_A / B
MCLK, LRCK, BCK, SD_OUT [7
TR DRIVER
KS24C021
EEPROM
VFD_STB / DI / DO / CL
ADC_RS
T
EEPROM
CLK/DATA
[4]
K
]
9.8304MHz
78F0546
AUDIO
MICOM
TX
RX
9830_RST CLK/DAT
[3]
A
PS9830
Modulato
REC_L / R
H/P_L / R
CLK,DATA
FSEQ,WRQ,CD_DO,RX [4]
EIGHT KINDS EXCEPT CD IN
74HCT244
BUFFER
12.288MHz
PWM
5142_RST
5142_S
D
FL +/-
FR +/-
SW +/
r
LRCK,BCK,DATA0
TAS5152
FL
or
TAS5142
-
Digital Power
P
AM
[3]
FR
SW
AUX2
AUX2 _L/R
H/P
MIC
MIC _SIG
BA3308 OPAMP
(ALC)
USB
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
FSEQ,WRQ,CD_DO
PT6324
MIC _SIG
FLT
DRIVER
CLK,DATA,+5V,GND
CY8C21484
TOUCHPAD
DRIVER IC
[4]
TX, RX
16.9344MHz
14.3178MHz
LC78692W
DSP IC
FDO,TDO
SLDO,SPDO
[4]
[4]
A,B,C,D,E,F
AM5810 MOTOR DRIVER
FA+/-
TA+/-,
SL+/-, SP+/-
OP
/CL
[4]
[4]
PICK UP
PICK UP
MOTOR
MOTOR
TOUC
FLT
DISPLAY
H PAD
D+ / D-,+5V/G
ND
OTI6888
[4]
3-23 3-24
VER.A
MD
STDATA, STCK, STREQ[3]
MD
9
LGE Internal Use Only
SCHEMATIC DIAGRAMS
1. SMPS SCHEMATIC DIAGRAM
IMPORTANT SAFETY NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO CIR­CUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTI­CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVE­MENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
1. Shaded( ) parts are critical for safety. Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter dur­ing Play mode.
LGE Internal Use Only
3-25 3-26
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. MAIN SCHEMATIC DIAGRAM
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-27 3-28
LGE Internal Use Only
3. AMP SCHEMATIC DIAGRAM
LGE Internal Use Only
3-29 3-30
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. DECK SCHEMATIC DIAGRAM
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-31 3-32
LGE Internal Use Only
5. FRONT SCHEMATIC DIAGRAM
LGE Internal Use Only
3-33 3-34
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. KEY-L SCHEMATIC DIAGRAM 7. KEY-R SCHEMATIC DIAGRAM
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-35 3-36
LGE Internal Use Only
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW)
LGE Internal Use Only
3-37 3-38
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
MAIN P.C.BOARD
(BOTTOM VIEW)
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-39 3-40
LGE Internal Use Only
2. FRONT P.C.BOARD
LGE Internal Use Only
3-41 3-42
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. SMPS P.C.BOARD 4. KEY-L P.C.BOARD
5. KEY-R P.C.BOARD
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-43 3-44
LGE Internal Use Only
MEMO MEMO
LGE Internal Use Only
3-45 3-46
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 4 CD PART ELECTRICAL
CD ELECTRICAL TROUBLESHOOTING GUIDE
1. CD PART TROUBLESHOOTING
Turn on CD
YES
OPEN CLOSE check
YES
“Reading”
Display check
YES
Reading OK check
NO
NO
NO
Connector check (PN803, PN804)
NO
Check voltage CN806 PIN1 : 12, PIN2 : 6.3V
NO
Check voltage PN805
PIN22 : CLOSE, PIN23 : OPEN
Connector check
(PN802, PN803, PN804, CN806, PN814)
NO
Check micom interface circuit (PN805)
(CE, BTL-MUTE, CD-IN, CD-OUT, CLK, WRQ, FSEQ)
Connector check (PN801,PN802)
NO
Check pick up movement
YES
If PALY, AUDIO
OUTPUT check
YES
OK
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO
NO
Check AM5810FP (IC802)
NO
Check LC78692 (IC801)
Check PN805 audio data PIN10 : DA_LRCK (IC801 PIN60 LRSY) PIN11 : DA_BCK (IC801 PIN59 DATACLK) PIN12 : DA_DATA0 (IC801 PIN58 DATA)
4-1
LGE Internal Use Only
1-1. OPEN CLOSE NG
Connector locking check (PN803, PN804, PN814)
YES
supply circuit (PN805, CN806)
Check power
CN806 PIN1 : 12V, PIN2 : 6.3V
PN805 PIN8 : +5V_AD
YES
Check voltage
change of OPEN CLOSE
IC803 INPUT voltage PIN6 : 12V,
PIN7:6.3V (PN805 PIN2 :
BTL_MUTE, 23 : OPEN,
22 : CLOSE)
YES
Check voltage change LO+, LO- OF IC803
(PN805 PIN23 : OPEN, PIN22 : CLOSE)
YES
NO
NO
NO
Defective main power supply
Defective micom
Defective IC803
LGE Internal Use Only
Defective mechanism
4-2
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1-2. “READING” DISPLAY CHECK (= ONLY “CD” DISPLAY)
(PN802, PN803, PN804, PN805, CN806)
Conector locking check
YES
Check power
supply port (PN805, CN806)
CN806 PIN1 : 12V, PIN2 : 6.3V,
PIN4 : 5V PN805
PIN8 = 5V_AD
YES
Check voltage The PIN2 of IC804 IC804 PIN2 : 3.3V
YES
Check reset
signal of PN805
PN805 PIN19 : 5V
YES
NO
NO
NO
Defective connector or main power supply
Defective IC804
Defective micom or connector
Check micom interface circuit (PN805) PN805 PIN1, 3, 4, 15, 19, 26 signal check (1 : CE, 3 : DI, 4 : CLK, 15 : D0, 19 : RST,
18 : FSEQ, 26 : WRQ) PIN3 DI : From DSP
to micom PIN15 DO : From micom to DSP
Check the waveform #1
YES
NO
Defective micom or connector
Defective IC804
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-3
LGE Internal Use Only
1-3. READING OK CHECK (= “NO DISC” DISPLAY)
Connector locking check
(PN801, PN802)
A
Does sled move?
YES
Does lense move?
(= UP & DOWN)
YES
Does laser light?
YES
Does spindle rotate?
YES
NO
NO
NO
NO
Check PN802
PIN3, 4 (SL+, SL-)
B
Check PN801
PIN13, 16 (FA+, FA-)
C
Check PN801 PIN10 (LD)
D
Check PN802
PIN3, 6 (SP+, SP-)
E
NO
NO
NO
NO
Defective pick up or
IC802 or IC801
Defective pick up or
IC802 or IC801
Defective pick up or IC802
Defective pick up or
IC802 or IC801
Is reading OK?
LGE Internal Use Only
NO
Check PN801
PIN14, 15 (TA+, TA-)
4-4
NO
Copyright © 2009 LG Electronics. Inc. All right reserved.
Defective pick up or
IC802 or IC801
Only for training and service purposes
1-4. READING OK CHECK #A (= “NO DISC” DISPLAY)
A
Does
SL+ waveform
appear at (IC802 PIN13
and PN802 PIN3)
waveform #2
sled motor
wave
YES
Check PN802 connector line
YES
NO
NO
Defective PN802 connector
Defective pick up sled motor
Does slin
waveform appear at
(IC802 PIN5)
waveform #2
sled drive
wave
YES
Defective IC802
1-5. READING OK CHECK #B (= “NO DISC” DISPLAY)
NO
Defective IC801
B
Does
FA+ waveform
appear at (IC802 PIN16
and PN801 PIN13) waveform #3 focus
coil drive
wave
YES
Check PN801 connector line
YES
NO
NO
Does
fain-waveform
appear at (IC802 PIN25)
waveform #3
focus drive
wave
YES
Defective IC802
Defective PN801 connector
Defective pick up
focus actuator
NO
Defective IC801
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-5
LGE Internal Use Only
1-6. READING OK CHECK #C (= “NO DISC” DISPLAY)
C
Is ?V applied
to PIN10 of PN801
laser supply voltage
check
YES
Check PN801 connector line
NO
NO
Is 3.3V
applied to PIN30, 36, 39, 41, 61, 68, 75 of IC801 RF IC
supply voltage
check
YES
Is 2.3V
PIN18 (LDO) of IC801
laser control voltage
check
YES
Defective Q801 or D801
Defective PN801 connector
NO
NO
Defective IC804
Defective IC801
LGE Internal Use Only
YES
Defective pick up laser part
4-6
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1-7. READING OK CHECK #D (= “NO DISC” DISPLAY)
D
Does
SP+ waveform
appear at (IC802
PIN11 and PN802 PIN5)
waveform #4 spindle
motor drive
wave
YES
Check PN802 connector line
YES
NO
NO
Does
spin waveform
appear at (IC802 PIN6)
waveform #4 spindle drive
wave
YES
Defective IC802
Defective PN802 connector
Defective pick up
spindle motor
NO
Defective IC801
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-7
LGE Internal Use Only
1-8. READING OK CHECK #E (= “NO DISC” DISPLAY)
E
Does
TA+ waveform
appear at (IC802 PIN17
and PN801 PIN14)
waveform #5 tracking
coil drive
wave
YES
Check PN802
connector line
YES
Does
ARF signal appear?
(IC801 PIN 2)
waveform #6
NO
NO
NO
Does
tain - waveform
appear at (IC802 PIN22)
waveform #5
tracking drive
wave
YES
Defective IC802
Defective PN802 connector
Defective pick up or IC801
NO
Defective IC801
YES
Does FE, TE signal
appear? (IC801
PIN10 : RFMON, PIN16 : TE)
waveform #6
* REMON is FE
NO
Defective pick up or IC801
LGE Internal Use Only
4-8
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. USB PART TROUBLESHOOTING
Turn on USB
YES
“Checking” or
“USB” display check
YES
Reading OK check
YES
If PLAY, AUDIO
OUTPUT check
YES
NO
NO
NO
Connector check
(PN805, CN806, PN810 )
NO
Check power supply circuit (CN806)
NO
Check micom interface circuit (PN805)
PIN13 : RX (IC805 PIN49 : TXD) PIN14 : TX (IC805 PIN33 : RXD)
Check PN810 1PIN : 5V
NO
Check PN810 PIN2(D-), 3(D+)
NO
Check OTI6888 (IC805)
Check signal STCK, STREQ, STDATA
STCK : IC805 PIN52, IC801 PIN55
STREQ : IC805 PIN53, IC801 PIN54
STDATA : IC805 PIN54, IC801 PIN56
NO
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-9
Connector check (CN806)OK
LGE Internal Use Only
WAVEFORMS OF MAJOR CHECK POINT
#1.MICOM INTERFACE WAVEFORM
(PN805 PIN26, 19, 3, 15) during power on
PIN26 : WRQ
PIN19 : RESET
PIN3 : DI (IC801 PIN46 DATA OUT)
PIN15 : DO (IC801 PIN45 DATA IN)
#1.MICOM INTERFACE WAVEFORM
(PN805 PIN4, 1, 18) during power on
#1.MICOM INTERFACE WAVEFORM
(PN805 PIN26, 19, 3, 15) during normal play
PIN26 : WRQ
PIN19 : RESET
PIN3 : DI (IC801 PIN46 DATA OUT)
PIN15 : DO (IC801 PIN45 DATA IN)
#1.MICOM INTERFACE WAVEFORM
(PN805 PIN4, 1, 18) during normal play
PIN4 : CL
PIN18 : FSEQ
PIN1 : CE
PIN4 : CL
PIN1 : CE
PIN18 : FSEQ
LGE Internal Use Only
4-10
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
#2.SLED DRIVE AND MOTOR WAVEFORM
(IC802 PIN5, 13) when focus search
#2.SLED DRIVE AND MOTOR WAVEFORM
(IC802 PIN5, 13) during normal play
PIN5 : SLIN
PIN13 : SL+
#3.FOCUS DRIVE AND MOTOR WAVEFORM
(IC802 PIN25, IC802 PIN16)
When focus search failed or there is no disc on tray
PIN5 : SLIN
PIN13 : SL+
#3.FOCUS DRIVE AND MOTOR WAVEFORM
(IC802 PIN25, IC802 PIN16)
There is disc on tray and focus search success
PIN25 : FAO
PIN16 : FA+
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-11
PIN25 : FAO
PIN16 : FA+
LGE Internal Use Only
#4.SPINDLE DRIVE AND MOTOR WAVEFORM
(IC802 PIN6, 11) when TOC reading
#5.TRACK DRIVE AND MOTOR WAVEFORM
(IC802 PIN22, IC802 PIN17) during normal play
PIN11 : SP+
PIN6 : SPIN
#6.RF, FOCUS AND TRACKING ERROR WAVEFORM
(IC801 PIN2, 10, 16) during normal play
PIN2 : RFOUT
PIN22 : TAO
PIN17 : TA+
PIN 16 : TE
LGE Internal Use Only
PIN10 : RFMON(FE)
4-12
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SCHEMATIC DIAGRAMS
1. CD SCHEMATIC DIAGRAM
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-13 4-14
LGE Internal Use Only
2. USB SCHEMATIC DIAGRAM
LGE Internal Use Only
4-15 4-16
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PRINTED CIRCUIT BOARD DIAGRAM
CD P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
Copyright © 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-17 4-18
LGE Internal Use Only
MEMO MEMO
LGE Internal Use Only
4-19 4-20
Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
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